Cylindrical cold plate diffusion welding device

By designing a cylindrical cold plate diffusion welding device that can apply 360 degrees of circumferential pressure, the problem of poor welding quality and effect in the prior art is solved, and higher welding quality and accuracy are achieved.

CN222818132UActive Publication Date: 2025-05-02JIANGSU BO LIAN SHUO WELDING TECH CO LTD
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Patent Information

Application Number
CN202421729909.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-20
Publication Date
2025-05-02
Estimated Expiration
2034-07-20

AI Technical Summary

Technical Problem

In the prior art, when welding cylindrical cold plates, it is difficult to apply 360 degrees of circumferential pressure, resulting in poor welding quality and effect.

Method used

A cylindrical cold plate diffusion welding device is designed, including a processing box, a placement cylinder and a resistance mechanism. The resistance mechanism consists of an air tank, a conveying pipe, an air supply valve, an exhaust valve, an airbag, a fixing plate and an anti-contact plate, and can apply 360 degrees of circumferential pressure.

Benefits of technology

By applying 360 degrees of circumferential pressure, excessive concentration or deviation of force is avoided, welding quality and accuracy are improved, and the stability and accuracy of welding molding are ensured.

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Abstract

The utility model relates to the technical field of cylindrical cold plate machining, and particularly discloses a cylindrical cold plate diffusion welding device which comprises a machining box, a visual window is arranged at the front end of the machining box, a containing groove is formed in the top end of the machining box, a containing barrel penetrates out of the interior of the containing groove, and an abutting mechanism is arranged above the containing barrel. The abutting mechanism comprises an air tank, the air tank is embedded in the top end of the placement barrel, conveying pipes penetrate out of the two ends of the air tank, one end of one conveying pipe is connected with an air conveying valve, one end of the other conveying pipe is connected with an exhaust valve, and through cooperation of the air tank, the conveying pipes, the air conveying valve and the exhaust valve, the air pressure in the air bag is kept stable; and meanwhile, through cooperation of the fixing plate and the abutting plate, the materials can be pressed, 360-degree circumferential pressure can be applied, and the situation that the applied force is too concentrated or deviates, and the quality and accuracy of material welding machining are affected is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of cylindrical cold plate processing, in particular to a cylindrical cold plate diffusion welding device. Background Art

[0002] Cylindrical cold plates are needed in some specific fields, such as motor heat dissipation housings. For products with complex designs and high pressure-bearing capacity requirements, diffusion welding is carried out through diffusion welding devices during the welding process. Diffusion welding has been widely used in the manufacture of reactor fuel elements, honeycomb structure plates, electrostatic acceleration tubes, various blades, impellers, dies, filter tubes and electronic components.

[0003] In the existing technology, when welding materials, pressure is usually applied in one direction to limit or press the materials, tightly fit the welded parts, and maintain them at a certain temperature and pressure for a period of time, so that the atoms between the contact surfaces diffuse with each other to form a connected weld;

[0004] The cylindrical cold plate in the existing technical solution has a huge structural difference from the conventional diffusion welding product. In order to achieve good welding quality of the cylindrical cold plate product, 360-degree circumferential pressure needs to be applied to the product, so the pressure in one direction may affect the quality and effect of the welding. Summary of the invention

[0005] The purpose of the utility model is to provide a cylindrical cold plate diffusion welding device that can press the material and apply 360-degree circumferential pressure to avoid excessive concentration or deviation of the applied force, which affects the quality and accuracy of the material welding process, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the utility model provides the following technical solutions: a cylindrical cold plate diffusion welding device, comprising a processing box, a visual window is provided at the front end of the processing box, and a placement groove is provided at the top of the processing box, a placement cylinder is passed through the inside of the placement groove, and a resistance mechanism is provided above the placement cylinder;

[0007] The resistance mechanism includes a gas tank, which is embedded in the top of the placement tube, and delivery pipes are passed through both ends of the gas tank, one end of the delivery pipe is connected to a gas supply valve, and the other end of the delivery pipe is connected to an exhaust valve, a fixing plate is fixed on the upper part of the placement tube, and the bottom end of the fixing plate is connected to an air bag, and a resistance plate is arranged below the air bag.

[0008] Preferably, the abutment plate forms a sliding structure between the airbag and the placement tube, and the airbag is connected to the air tank through a delivery pipe.

[0009] Preferably, an installation groove is provided on the inner wall of the placement groove, and a sealing gasket is provided inside the installation groove.

[0010] Preferably, an adjustment mechanism is provided on the outside of the placing cylinder, and the adjustment mechanism includes a mounting hole, and the mounting hole is opened at the overflow of the placement groove at the top of the processing box, and a hydraulic rod is embedded in the mounting hole, and the power output end of the hydraulic rod is connected to a connecting plate, and the internal sliding connection of the connecting plate is connected to a limiting rod.

[0011] Preferably, the adjustment mechanism further comprises a limit block, the limit block is fixed on the outer wall of the abutment plate, and a limit groove is provided on the inner wall of the placement groove corresponding to the position of the limit block.

[0012] Preferably, a sliding structure is formed between the connecting plate and the limiting rod, and a telescopic structure is formed between the connecting plate and the processing box via a hydraulic rod.

[0013] Preferably, a sliding structure is formed between the limiting block and the placement tube, and a sliding structure is formed between the limiting block and the placement groove through the limiting groove.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. Through the coordination of the gas tank, delivery pipe, gas delivery valve and exhaust valve, the internal air pressure of the airbag is kept stable to avoid deviation. At the same time, with the fixed plate and the contact plate, the material can be pressed and 360-degree circumferential pressure can be applied to avoid excessive concentration or deviation of the applied force, which affects the quality and accuracy of the material welding process;

[0016] 2. Through the installation hole, hydraulic rod, connecting plate and limit rod, the placement cylinder can drive the resistance mechanism to adjust the height, so that the resistance mechanism can apply pressure to the material through the placement groove, and cooperate with the limit block and limit groove to limit the resistance plate and keep it stable when sliding, thereby improving the stability of the material when it is under pressure, avoiding deviation and causing welding errors, improving welding quality and maintaining welding forming accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 This is the overall structural view of the utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of the placement tube of the utility model;

[0020] Figure 3 It is a structural schematic diagram of the mounting hole of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the connecting plate of the utility model.

[0022] Description of reference numerals:

[0023] 1. Processing box; 2. Visualization window; 3. Placement slot; 4. Placement tube; 5. Resistance mechanism; 501. Gas tank; 502. Delivery pipe; 503. Gas delivery valve; 504. Exhaust valve; 505. Air bag; 506. Fixing plate; 507. Resistance plate; 6. Installation slot; 7. Sealing pad; 8. Adjustment mechanism; 801. Installation hole; 802. Hydraulic rod; 803. Connecting plate; 804. Limit rod; 805. Limit block; 806. Limit slot. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] The utility model provides a technical solution:

[0026] See also Figures 1 to 3 A cylindrical cold plate diffusion welding device comprises a processing box 1, a visualization window 2 is arranged at the front end of the processing box 1, a placement groove 3 is opened at the top of the processing box 1, a placement tube 4 is passed through the interior of the placement groove 3, and a resistance mechanism 5 is arranged above the placement tube 4; the resistance mechanism 5 comprises a gas tank 501, the gas tank 501 is embedded in the top of the placement tube 4, a delivery pipe 502 is passed through both ends of the gas tank 501, one end of the delivery pipe 502 is connected to a gas delivery valve 503, and one end of the other delivery pipe 502 is connected to an exhaust valve 504, a fixing plate 506 is fixed to the top of the placement tube 4, an air bag 505 is connected to the bottom end of the fixing plate 506, and a resistance plate 507 is arranged below the air bag 505, and the resistance plate 507 forms a sliding structure between the air bag 505 and the placement tube 4, and the air bag 505 is communicated with the gas tank 501 through the delivery pipe 502, an installation groove 6 is opened on the inner wall of the placement groove 3, and a sealing gasket 7 is arranged inside the installation groove 6.

[0027] By adopting the above technical scheme, firstly, the gas tank 501 supplies gas to the airbag 505 through the cooperation of the gas supply valve 503 and the delivery pipe 502. The airbag 505 is fixed in the inside of the placement tube 4 through the fixing plate 506. When the inflation is completed, the contact plate 507 is pushed to penetrate into the processing box 1 through the placement groove 3, and the material is evenly pressed onto the diffusion welding device for diffusion welding. The sealing gasket 7 bonded with the installation groove 6 is improved to improve the sealing performance to avoid gas leakage when the processing box 1 is in a vacuum state. The exhaust is carried out through the cooperation of the delivery pipe 502 and the exhaust valve 504 to avoid the increase of overheated gas pressure during the welding process, which affects the stability of the pressing and thus affects the accuracy of the material. The visualization window 2 made of tempered glass is convenient for viewing the internal welding situation. The gas supply valve 503 and the exhaust valve 504 are controlled and set by the PLC end of the equipment. The gas pressure required for welding (5MPa) can be maintained by the intake and exhaust according to the demand to maintain a uniform air pressure inside the airbag 505.

[0028] Specifically, Figures 1 to 4 As shown, an adjusting mechanism 8 is arranged on the outside of the placing cylinder 4, and the adjusting mechanism 8 includes a mounting hole 801, and the mounting hole 801 is opened at the overflow of the placing groove 3 at the top of the processing box 1, and a hydraulic rod 802 is embedded in the mounting hole 801, and the power output end of the hydraulic rod 802 is connected with a connecting plate 803, and the internal sliding connection of the connecting plate 803 is connected with a limiting rod 804, and the adjusting mechanism 8 also includes a limiting block 805, and the limiting block 805 is fixed on the outer wall of the resistance plate 507, and a limiting groove 806 is opened on the inner wall of the placing groove 3 corresponding to the position of the limiting block 805, and a sliding structure is formed between the connecting plate 803 and the limiting rod 804, and the connecting plate 803 forms a telescopic structure with the processing box 1 through the hydraulic rod 802, and a sliding structure is formed between the limiting block 805 and the placing cylinder 4, and a sliding structure is formed between the limiting block 805 and the placing groove 3 through the limiting groove 806.

[0029] By adopting the above technical scheme, the material is first placed into the processing box 1 through the placement groove 3 and is located above the diffusion welding device. Then, the hydraulic rod 802 embedded in the installation hole 801 works, so that the connecting plate 803 drives the placement cylinder 4 to move and penetrate into the placement groove 3. With the cooperation of the resistance mechanism 5, the material is resisted and then welded. When the connecting plate 803 slides, it is stabilized by the limit rod 804 to avoid displacement or shaking. When the resistance plate 507 moves, it slides along the reserved groove of the placement cylinder 4 and the limit groove 806 through the limit block 805 to keep the resistance plate 507 sliding stably to avoid displacement that affects the comprehensiveness of the compacted material.

[0030] Working principle: a diffusion welding device is provided inside the processing box 1, and it is conveniently in a vacuum form through the adaptation of vacuum pumps and other components. At the same time, the visual window 2 is used to facilitate viewing of the internal welding situation. First, the material is placed inside the placement groove 3 and corresponds to the diffusion welding device. Then, the hydraulic rod 802 embedded in the mounting hole 801 of the processing box 1 works, and the contraction drives the connecting plate 803 to move stably along the limit rod 804 to cover the material. Then, under the control of the gas tank 501 and the gas delivery valve 503, the air bag 505 is inflated through the conveying pipe 502. The air bag 505 is fixed by the fixing plate 506 to prevent it from detaching, and the contact plate 507 is pushed to slide along the reserved groove of the placement tube 4 through the limit block 805, and enter the limit groove 806 to contact the material for sufficient compression. When the heat-generating gas pressure increases during processing, the gas in the air bag 505 is discharged through the cooperation of the exhaust valve 504 and the conveying pipe 502, and the same pressure is maintained for contact to avoid errors. The sealing gasket 7 bonded by the mounting groove 6 improves the sealing of the placement groove 3.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A cylindrical cold plate diffusion welding device, comprising a processing box (1), characterized in that: The front end of the processing box (1) is provided with a visual window (2), and the top of the processing box (1) is provided with a placement groove (3), a placement tube (4) is inserted into the placement groove (3), and a resistance mechanism (5) is provided above the placement tube (4); The resistance mechanism (5) comprises a gas tank (501), the gas tank (501) is embedded in the top end of the placement tube (4), and delivery pipes (502) are passed through both ends of the gas tank (501), one end of the delivery pipe (502) is connected to a gas delivery valve (503), and the other end of the delivery pipe (502) is connected to an exhaust valve (504), a fixing plate (506) is fixed on the upper part of the placement tube (4), and the bottom end of the fixing plate (506) is connected to an air bag (505), and a resistance plate (507) is arranged below the air bag (505).

2. A cylindrical cold plate diffusion welding device according to claim 1, characterized in that: The abutment plate (507) forms a sliding structure between the air bag (505) and the placement tube (4), and the air bag (505) is connected to the gas tank (501) through the delivery pipe (502).

3. A cylindrical cold plate diffusion welding device according to claim 1, characterized in that: The inner wall of the placement groove (3) is provided with a mounting groove (6), and a sealing gasket (7) is arranged inside the mounting groove (6).

4. A cylindrical cold plate diffusion welding device according to claim 1, characterized in that: An adjusting mechanism (8) is arranged outside the placement cylinder (4), and the adjusting mechanism (8) comprises a mounting hole (801). The mounting hole (801) is opened at the overflow of the placement groove (3) at the top of the processing box (1), and a hydraulic rod (802) is embedded inside the mounting hole (801). The power output end of the hydraulic rod (802) is connected to a connecting plate (803), and the connecting plate (803) is internally slidably connected to a limit rod (804).

5. A cylindrical cold plate diffusion welding device according to claim 4, characterized in that: The adjustment mechanism (8) further comprises a limit block (805), wherein the limit block (805) is fixed on the outer wall of the abutment plate (507), and a limit groove (806) is provided on the inner wall of the placement groove (3) at a position corresponding to the limit block (805).

6. A cylindrical cold plate diffusion welding device according to claim 4, characterized in that: A sliding structure is formed between the connecting plate (803) and the limiting rod (804), and a telescopic structure is formed between the connecting plate (803) and the processing box (1) via the hydraulic rod (802).

7. A cylindrical cold plate diffusion welding device according to claim 5, characterized in that: A sliding structure is formed between the limiting block (805) and the placement tube (4), and a sliding structure is formed between the limiting block (805) and the placement groove (3) via the limiting groove (806).