Part jacking device for refrigerator compressor production

Abstract

The utility model provides a part jacking device for refrigerator compressor production, which relates to the technical field of jacking devices and comprises a bottom plate, and a mounting table is fixedly mounted at the top of the bottom plate. During use, under the interaction of a series of assemblies, when a part of a refrigerator compressor needs to be tightly jacked, the part is firstly placed on the top of the movable block, and the part is fixed under the action of the magnet, so that the part is prevented from moving after being placed, the practicability of the device is improved, and the practicability of the device is improved. And then under the mutual cooperation of a visual sensor, an information processing module, a control module, an execution module, a jacking mechanism and a first telescopic rod, jacking treatment can be conducted on the parts, the jacked parts are conveyed, so that the steps of manual intervention are reduced, the jacking efficiency of the parts can be improved through the structure and the method, and the labor intensity of workers is reduced. And the injury rate of workers is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of jacking devices, in particular to a parts jacking device for producing refrigerator compressors. Background Art

[0002] The refrigerator compressor is the core component of the refrigeration equipment. Its performance directly affects the refrigeration effect and energy consumption of the entire refrigerator. In the production process of refrigerator compressors, the tightening device is a crucial component. The function of the tightening device is to ensure the tight connection of the internal components of the compressor to prevent the components from loosening or falling off due to vibration or vibration during operation, thereby affecting the working efficiency and life of the compressor.

[0003] In the prior art, when tightening the parts of refrigerator compressors, it is necessary to manually place the parts in a suitable position, then control the tightening device to work, and finally manually take out the tightened parts. The above device has many steps of manual intervention, which leads to low tightening efficiency and easy injury to workers when tightening the parts, thus seriously affecting the production of refrigerator compressors. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that when the above-mentioned equipment is used, there are many steps of manual intervention when tightening the parts, which leads to low efficiency and easy injury to workers when processing the parts, and thus a parts tightening device for refrigerator compressor production is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a parts tightening device for refrigerator compressor production, comprising a base plate, a mounting platform fixedly installed on the top of the base plate, a tightening mechanism fixedly installed on the top of the mounting platform, a tightening head fixedly sleeved on the outer wall of the tightening mechanism, a visual sensor fixedly installed on the top of the mounting platform, a signal processing module fixedly installed on the top of the mounting platform, and the output end of the signal processing module is electrically connected to the input end of the visual sensor, a control module fixedly installed on the top of the mounting platform, and the input end of the control module is electrically connected to the output end of the signal processing module, an execution module fixedly installed on the top of the mounting platform, and the input end of the execution module is electrically connected to the output end of the control module, and the output end of the execution module is electrically connected to the input end of the tightening mechanism.

[0006] Preferably, a mounting block is fixedly mounted on the top of the base plate, a baffle is fixedly mounted on the top of the mounting block, an embedding groove is provided on the top of the mounting block, and a movable block is movably embedded on the inner surface wall of the embedding groove.

[0007] Preferably, a first telescopic rod is fixedly mounted on one side of the outer wall of the movable block, the output end of the execution module is electrically connected to the input end of the first telescopic rod, and four magnets are fixedly mounted on the inner wall of the movable block.

[0008] Preferably, a second telescopic rod is fixedly mounted on the top of the mounting platform, and a pushing plate is fixedly mounted on the telescopic end of the second telescopic rod.

[0009] Preferably, a pressure sensor is fixedly mounted on the inner surface wall of the mounting block, a signal processing device is fixedly mounted on the top of the mounting platform, and the input end of the signal processing device is electrically connected to the output end of the pressure sensor, and a controller is fixedly mounted on the top of the mounting platform, and the input end of the controller is electrically connected to the output end of the signal processing device.

[0010] Preferably, an actuator is fixedly mounted on the top of the mounting platform, and an input end of the actuator is electrically connected to an output end of the controller.

[0011] Preferably, the output end of the actuator is electrically connected to the input end of the second telescopic rod, a mounting groove is provided on the top of the base plate, and a collection box is fixedly inserted into the inner surface wall of the mounting groove.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] 1. In use, the utility model, through the interaction of a series of components, when it is necessary to tighten the parts of the refrigerator compressor, first the parts are placed on the top of the movable block, and the parts are fixed under the action of the magnet, so as to avoid displacement of the parts after they are placed, thereby improving the practicality of the device, and then under the mutual cooperation of the visual sensor, the information processing module, the control module, the execution module, the tightening mechanism and the first telescopic rod, the parts can be tightened, and the tightened parts can be transported, thereby reducing the steps of manual intervention and protecting the staff. The above structure and method can improve the tightening efficiency of the parts, thereby improving the production efficiency of the refrigerator compressor and reducing the injury rate of the staff.

[0014] 2. In use, the utility model, through the interaction of a series of components, when the refrigerator compressor parts are tightened, through the cooperation of the first telescopic rod, the pressure sensor, the signal processing device, the controller, the actuator and the second telescopic rod, the tightened parts can be sent to the inside of the collection box, thereby further reducing the intervention of the staff, reducing the labor intensity of the staff, improving the efficiency of the parts tightening process, and greatly improving the practicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model provides a main structural stereogram of a component tightening device for refrigerator compressor production;

[0016] Figure 2 This is a main structural part split diagram of a component tightening device for refrigerator compressor production proposed by the utility model;

[0017] Figure 3 The utility model provides a main structural split stereogram of a component tightening device for refrigerator compressor production;

[0018] Figure 4 The utility model provides a main structural disassembly diagram of a component tightening device for refrigerator compressor production.

[0019] Legend:

[0020] 1. Bottom plate; 2. Mounting groove; 3. Collection box; 4. Mounting block; 5. Embedding groove; 6. Movable block; 7. First telescopic rod; 8. Magnet; 9. Clamping mechanism; 10. Clamping head; 11. Visual sensor; 12. Signal processing module; 13. Control module; 14. Execution module; 15. Second telescopic rod; 16. Push plate; 17. Pressure sensor; 18. Signal processing device; 19. Controller; 20. Actuator; 21. Baffle; 22. Mounting table. DETAILED DESCRIPTION

[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0023] Embodiment 1, as Figure 1-Figure 4As shown, the utility model provides a component tightening device for refrigerator compressor production, a mounting platform 22 is fixedly installed on the top of the bottom plate 1, a tightening mechanism 9 is fixedly installed on the top of the mounting platform 22, a tightening head 10 is fixedly sleeved on the outer wall of the tightening mechanism 9, a visual sensor 11 is fixedly installed on the top of the mounting platform 22, a signal processing module 12 is fixedly installed on the top of the mounting platform 22, and the output end of the signal processing module 12 is electrically connected to the input end of the visual sensor 11, a control module 13 is fixedly installed on the top of the mounting platform 22, and the input end of the control module 13 is electrically connected to the output end of the signal processing module 12, an execution module 14 is fixedly installed on the top of the mounting platform 22, and the input end of the execution module 14 is electrically connected to the output end of the control module 13, and the output end of the execution module 14 is electrically connected to the input end of the tightening mechanism 9.

[0024] The effect achieved by the entire embodiment 1 is that when it is necessary to tighten the parts of the refrigerator compressor, first, under the operation of the staff, the parts are placed in the appropriate position, and then under the action of the visual sensor 11 (the sensor uses Cognex In-Sight 2000), the sensed part position signal is transmitted to the inside of the signal processing module 12, and the collected signal is filtered or converted by the signal processing module 12 to convert it into a signal that can be read by the control module 13, and the signal is transmitted to the inside of the control module 13. The position of the part is detected by the control algorithm preset in the control module 13. When it is detected that the part has reached the appropriate position, the control module 13 will generate a control instruction, and control the tightening mechanism 9 through the execution module 14 to drive the tightening head 10 to move, thereby completing the tightening process of the part, thereby avoiding excessive manual operation of the operating device and improving the processing efficiency of the refrigerator compressor parts.

[0025] Embodiment 2, as Figure 2-Figure 4As shown, a mounting block 4 is fixedly installed on the top of the bottom plate 1, a baffle 21 is fixedly installed on the top of the mounting block 4, an embedding groove 5 is opened on the top of the mounting block 4, a movable block 6 is movably embedded in the inner surface wall of the embedding groove 5, a first telescopic rod 7 is fixedly installed on one side of the outer wall of the movable block 6, the output end of the execution module 14 is electrically connected to the input end of the first telescopic rod 7, four magnets 8 are fixedly installed on the inner surface wall of the movable block 6, a second telescopic rod 15 is fixedly installed on the top of the mounting platform 22, a push plate 16 is fixedly installed on the telescopic end of the second telescopic rod 15, a pressure sensor 17 is fixedly installed on the inner surface wall of the mounting block 4, and the mounting platform 2 A signal processing device 18 is fixedly installed on the top of the mounting platform 2, and the input end of the signal processing device 18 is electrically connected to the output end of the pressure sensor 17, a controller 19 is fixedly installed on the top of the mounting platform 22, and the input end of the controller 19 is electrically connected to the output end of the signal processing device 18, an actuator 20 is fixedly installed on the top of the mounting platform 22, and the input end of the actuator 20 is electrically connected to the output end of the controller 19, and the output end of the actuator 20 is electrically connected to the input end of the second telescopic rod 15, a mounting groove 2 is opened on the top of the bottom plate 1, and a collection box 3 is fixedly inserted into the inner surface wall of the mounting groove 2.

[0026] The effect achieved by the entire embodiment 2 is that, after the parts are tightened, first, under the action of the execution module 14, the first telescopic rod 7 is controlled to drive the movable block 6 to move inside the embedded groove 5, thereby driving the parts to move. When the movable block 6 moves to a suitable position, the position of the movable block 6 is sensed under the action of the pressure sensor 17, and the signal is transmitted to the signal processing device 18 for conversion processing, and then the signal is transmitted to the inside of the controller 19, and the signal is calculated and detected by the algorithm preset in the controller 19. When it is detected that the movable block 6 has moved to a suitable position, the actuator 20 controls the movement of the push plate 16 brought by the second telescopic rod 15, so as to move the top of the parts on the top of the movable block 6 and reach the inside of the collection box 3 to complete the collection, thereby further reducing the operation of the staff and improving the efficiency of parts processing.

[0027] Working principle: During use, when the refrigerator compressor parts need to be tightened, first, under the operation of the staff, the parts are placed on the top of the movable block 6, and under the action of the magnet 8, the parts are fixed and limited. Then, under the action of the visual sensor 11, the sensed part position signal is transmitted to the inside of the signal processing module 12, and the collected signal is filtered or converted by the signal processing module 12, and converted into a signal that can be read by the control module 13, and transmitted to the inside of the control module 13. The position of the parts is detected by the control algorithm preset in the control module 13. When it is detected that the parts have reached the appropriate position, the control module 13 will generate a control instruction, and control the tightening mechanism 9 through the execution module 14 to drive the tightening head 10 to move. At the same time, under the action of the baffle 21, the tightening process of the parts is completed, and then the visual sensor 11, the signal processing module 12, and the control module 13 are used to control the tightening mechanism 9 to drive the tightening head 10 to move. Under the cooperation of the control module 13 and the execution module 14, the tightening mechanism 9 is controlled to drive the tightening head 10 back to the initial position, and the first telescopic rod 7 is controlled to work, thereby driving the movable block 6 to move inside the embedded groove 5 and driving the movement of the parts. When the movable block 6 is moving, the pressure is transmitted to the signal processing device 18 under the action of the pressure sensor 17 for filtering and conversion processing, and then transmitted to the controller 19. The signal is calculated and detected by the control algorithm preset in the controller 19. When the pressure value reaches the preset value, the controller 19 will generate a control instruction, and control the second telescopic rod 15 to drive the push plate 16 to move through the actuator 20, so that the top of the tightened parts is entered into the collection box 3 for collection. Finally, under the action of the execution module 14 and the actuator 20, the first telescopic rod 7 and the second telescopic rod 15 can be controlled to return to the initial position, so that the device can continue to work.

[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A component tightening device for refrigerator compressor production, characterized in that: The invention comprises a base plate (1), a mounting platform (22) is fixedly mounted on the top of the base plate (1), a tightening mechanism (9) is fixedly mounted on the top of the mounting platform (22), a tightening head (10) is fixedly sleeved on the outer wall of the tightening mechanism (9), a visual sensor (11) is fixedly mounted on the top of the mounting platform (22), a signal processing module (12) is fixedly mounted on the top of the mounting platform (22), and the output end of the signal processing module (12) is electrically connected to the input end of the visual sensor (11), a control module (13) is fixedly mounted on the top of the mounting platform (22), and the input end of the control module (13) is electrically connected to the output end of the signal processing module (12), an execution module (14) is fixedly mounted on the top of the mounting platform (22), and the input end of the execution module (14) is electrically connected to the output end of the control module (13), and the output end of the execution module (14) is electrically connected to the input end of the tightening mechanism (9).

2. A component tightening device for refrigerator compressor production according to claim 1, characterized in that: A mounting block (4) is fixedly mounted on the top of the bottom plate (1), a baffle (21) is fixedly mounted on the top of the mounting block (4), an embedding groove (5) is provided on the top of the mounting block (4), and a movable block (6) is movably embedded in the inner surface wall of the embedding groove (5).

3. A component tightening device for refrigerator compressor production according to claim 2, characterized in that: A first telescopic rod (7) is fixedly mounted on one side of the outer wall of the movable block (6); the output end of the execution module (14) is electrically connected to the input end of the first telescopic rod (7); and four magnets (8) are fixedly mounted on the inner wall of the movable block (6).

4. A component tightening device for refrigerator compressor production according to claim 3, characterized in that: A second telescopic rod (15) is fixedly mounted on the top of the mounting platform (22), and a pushing plate (16) is fixedly mounted on the telescopic end of the second telescopic rod (15).

5. A component tightening device for refrigerator compressor production according to claim 4, characterized in that: A pressure sensor (17) is fixedly mounted on the inner surface wall of the mounting block (4); a signal processing device (18) is fixedly mounted on the top of the mounting platform (22), and an input end of the signal processing device (18) is electrically connected to an output end of the pressure sensor (17); a controller (19) is fixedly mounted on the top of the mounting platform (22), and an input end of the controller (19) is electrically connected to an output end of the signal processing device (18).

6. A component tightening device for refrigerator compressor production according to claim 5, characterized in that: An actuator (20) is fixedly mounted on the top of the mounting platform (22), and an input end of the actuator (20) is electrically connected to an output end of the controller (19).

7. A component tightening device for refrigerator compressor production according to claim 6, characterized in that: The output end of the actuator (20) is electrically connected to the input end of the second telescopic rod (15); a mounting groove (2) is provided on the top of the base plate (1); and a collection box (3) is fixedly inserted into the inner surface wall of the mounting groove (2).

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