Miniature saccharifying and brewing all-in-one machine

Abstract

The utility model discloses a miniature saccharifying and brewing all-in-one machine, belongs to the technical field of food processing equipment, and provides a miniature saccharifying and brewing all-in-one machine convenient to transfer. The miniature saccharifying and brewing all-in-one machine comprises a rack, a saccharifying tank, a filtering tank, a boiling and cooling all-in-one tank, a fermentation tank and a liquid conveying pump are arranged on the rack, and the saccharifying tank is communicated with the filtering tank through a pipeline; the filtering tank is communicated with the boiling and cooling integrated tank through a pipeline, the boiling and cooling integrated tank is communicated with the fermentation pipe through a pipeline, the liquid conveying pump is suitable for pushing liquid in the pipeline, a plurality of universal wheels are further arranged at the bottom of the rack, and a control box and a distribution box are fixedly connected to the rack. The control box is electrically connected with the distribution box, and the control box is far away from the distribution box. According to the utility model, a plurality of universal wheel structures are arranged at the bottom of the equipment rack, so that the miniature saccharifying and brewing assembly can be integrally transferred without being disassembled, and the transferring cost is effectively reduced.

Description

Technical Field

[0001] The present application relates to the technical field of food processing equipment, and in particular to a micro saccharification and brewing all-in-one machine. Background Art

[0002] The equipment used in beer brewing is mostly large storage tanks, and there are more than one. When the brewing equipment needs to be relocated, the equipment needs to be disassembled and then reassembled after the transfer, so the transfer cost is very high. Summary of the invention

[0003] The purpose of the present application is to provide a micro saccharification and brewing machine that is easy to transfer.

[0004] To achieve the above objectives, the present application provides a micro saccharification and brewing integrated machine: comprising a frame, on which are arranged a saccharification tank, a filtering tank, a boiling and cooling integrated tank, a fermentation tank and an infusion pump, the saccharification tank is connected with the filtering tank through a pipeline, the filtering tank is connected with the boiling and cooling integrated tank through a pipeline, the boiling and cooling integrated tank is connected with the fermentation tube through a pipeline, the infusion pump is suitable for pushing the liquid in the pipeline, and a plurality of universal wheels are also arranged at the bottom of the frame to facilitate the transfer of the entire brewing equipment.

[0005] As a preference, a control box and a distribution box are fixedly connected to the rack, the control box is electrically connected to the distribution box, and the control box and the distribution box are far away from each other to reduce mutual influence.

[0006] As a preference, a flow meter is provided on the pipeline connected to the input end of the filter tank. The flow meter is electronic and electrically connected to the control box to obtain flow rate information of the solution entering the filter tank.

[0007] As a preferred embodiment, the side wall of the filter tank is provided with an openable manual hatch to facilitate cleaning and maintenance of the filter tank.

[0008] Preferably, a barometer is provided on the top of the fermentation tank. The barometer is electronic and suitable for being electrically connected to the control box to obtain the air pressure in the fermentation tank.

[0009] Preferably, a sampling tap is fixedly connected to the side wall of the fermenter, and the sampling tap is located at a point where the maximum liquid storage height and the minimum liquid storage height of the fermenter are equally divided, ensuring that the liquid sampling tap is located below the liquid level in the fermenter.

[0010] As a preferred embodiment, the fermentation tank is divided into a primary fermentation tank and a secondary fermentation tank, the input end of the primary fermentation tank is connected to the output end of the boiling and cooling integrated tank through a pipeline, and the output end of the primary fermentation tank is connected to the input end of the secondary fermentation tank through a pipeline, so as to facilitate secondary fermentation and maturation.

[0011] As a preferred embodiment, valve bodies are provided on the pipelines connected to the output ends of the saccharification tank, filtration tank, boiling and cooling integrated tank, primary fermentation tank and secondary fermentation tank, so as to reduce the hydraulic load of the infusion pump when it is not working.

[0012] Compared with the prior art, the beneficial effects of this application are:

[0013] (1) By providing multiple universal wheel structures at the bottom of the equipment frame, the miniature saccharification and brewing components can be transferred in an integrated manner without being dismantled, effectively reducing the transfer cost;

[0014] (2) This design fixes the tanks used for saccharification and brewing on the frame, which has good structural stability, high working stability, and is equipped with an electric control mechanism, which has a high degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a plan view of the micro-saccharification and brewing machine after rotating 90° from the front view direction.

[0016] Figure 2 This is a side view of the micro saccharification and brewing machine.

[0017] Figure 3 This is a front view of the filter tank of the micro-saccharification and brewing machine.

[0018] Figure 4 This is a front view of the fermentation tank of the micro-saccharification and brewing machine.

[0019] In the figure: 1. rack; 2. universal wheel; 3. control box; 4. distribution box; 5. saccharification tank; 6. filter tank; 601. flow meter; 602. manual hatch; 7. boiling and cooling integrated tank; 8. primary fermentation tank; 801. pressure gauge; 802. sampling faucet; 9. secondary fermentation tank; 10. infusion pump; 101. pipeline; 102. valve body. DETAILED DESCRIPTION

[0020] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0021] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.

[0022] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

[0023] The terms "including" and "having" and any variations thereof in the specification and claims of this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.

[0024] like Figure 1-4 The micro saccharification and brewing integrated machine shown includes a frame 1 welded by square tubes, a control box 3 and a distribution box 4 are fixedly connected to the frame 1, the control box 3 has the functions of signal acquisition and electronic control, the distribution box 4 is connected to the industrial power supply, the control box 3 is electrically connected to the distribution box 4, the distribution box 4 supplies power to the control box 3 after voltage transformation and frequency modulation, the control box 3 and the distribution box 4 are far away from each other, reducing the influence of the electromagnetic field generated by the distribution box 4 when working on the control box 3, and a plurality of universal wheels 2 are also provided at the bottom of the frame 1, all of which are distributed at the bottom of the frame 1, and the wheel frame of the universal wheel 2 is fixedly connected to the square tube at the bottom of the frame 1, so that the frame 1 can be easily moved on the ground, and the entire integrated equipment can be transferred conveniently.

[0025] The frame 1 is provided with a saccharification tank 5, a filtering tank 6, a boiling and cooling integrated tank 7, a fermentation tank and an infusion pump 10. The saccharification tank 5 is provided with a stirring mechanism for fully mixing the crushed malt with water. The filtering tank 6 is provided with a multi-layer filtering mechanism for intercepting insoluble impurities in the solution. The boiling and cooling integrated tank 7 is provided with an electric heating mechanism for heating the incoming wort and killing microorganisms in the wort. Yeast is added to the fermentation tank to convert the sugar in the wort into alcohol and carbon dioxide. The infusion pump 10 is electric and is used to transfer liquid from one tank to another to realize automatic control.

[0026] Specifically, the saccharification tank 5 is connected to the filter tank 6 through the pipeline 101, the filter tank 6 is connected to the boiling and cooling integrated tank 7 through the pipeline 101, and the boiling and cooling integrated tank 7 is connected to the fermentation tube through the pipeline 101. The above connection methods are that the output end of the upper tank body is connected to the input end of the next tank body. It should be noted that the fermentation tank is usually divided into a primary fermentation tank 8 and a secondary fermentation tank 9. The input end of the primary fermentation tank 8 is connected to the output end of the boiling and cooling integrated tank 7 through the pipeline 101, and the output end of the primary fermentation tank 8 is connected to the output end of the secondary fermentation tank 9 through the pipeline 101. The input end is connected, and the infusion pump 10 transfers the liquid between different tanks by pushing the liquid in the pipeline 101. This transfer is generally one-way. An infusion pump 10 is installed between the tanks that have a connecting relationship, and a valve body 102 is installed on the pipeline 101 connected to the output end of the saccharification tank 5, the filtration tank 6, the boiling and cooling integrated tank 7, the primary fermentation tank 8 and the secondary fermentation tank 9. The valve body 102 is usually electrically controlled and electrically connected to the control box 3 to realize automatic control. Of course, manual control can also be used, and the operation requires more human participation.

[0027] A flow meter 601 is provided on the pipe 101 connected to the input end of the filter tank 6 for detecting the flow rate of the suspension entering the filter tank 6. The flow meter 601 is electronic and electrically connected to the control box 3. When the liquid enters too quickly, liquid will accumulate in the filter tank 6, affecting the filtration efficiency. The control box 3 will reduce the power of the infusion pump 10 to keep the liquid level in the filter tank 6 within a suitable range. An openable manual hatch 602 is provided on the side wall of the filter tank 6. When no liquid flows into the filter tank 6, the manual hatch 602 can be opened to clean the residue in the filter tank 6 or replace a new filter plate, which can reduce the maintenance difficulty of the filter tank 6. Under normal circumstances, the manual hatch 602 is in a normally closed state. A barometer 801 is provided on the top of the fermentation tank for detection. Measure the air pressure change in the fermentation tank during the fermentation process. Of course, a safety valve structure will be set on the top of the fermentation tank, which is a conventional setting and will not be repeated here. The pressure gauge 801 is also electronic and electrically connected to the control box 3. When the air pressure in the fermentation tank is too high, in addition to the final guarantee of the safety valve, the control box 3 can also control the electric control valve to actively exhaust the air to restore the air pressure in the fermentation tank to an appropriate range. A sampling faucet 802 is fixedly connected to the side wall of the fermentation tank to facilitate the removal of a small amount of sample liquid for fermentation degree detection. The sampling faucet 802 is located at the equal division of the maximum liquid storage height and the minimum liquid storage height of the fermentation tank. In this way, it can be ensured with a high probability that the sampling faucet 802 is below the liquid level. At the same time, when the sampling faucet 802 is opened, the hydraulic pressure will not be too large to spray downward.

[0028] Working principle: Pour the crushed malt into the saccharification tank 5 and mix it with water. The enzyme in the malt decomposes the starch into sugar. After the starch in the saccharification tank 5 is completely consumed, open the valve at the discharge end of the saccharification tank 5, and the suspension is pumped into the filter tank 6 driven by the infusion pump 10 to separate the malt residue from the wort. The clear wort enters the boiling and cooling integrated tank 7 for heating and sterilization, and hops are added at the same time. After cooling to a suitable temperature, it enters the primary fermentation tank 8, and yeast is added to decompose the sugar into alcohol and carbon dioxide. Finally, it enters the secondary fermentation tank 9 for secondary fermentation and maturation, and then the final filtration and filling can be carried out.

[0029] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application, and these changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.

Claims

1. A micro saccharification and brewing machine, characterized in that: The invention comprises a frame (1), on which a saccharification tank (5), a filtering tank (6), a boiling and cooling integrated tank (7), a fermentation tank and an infusion pump (10) are arranged. The saccharification tank (5) is connected to the filtering tank (6) through a pipeline (101), the filtering tank (6) is connected to the boiling and cooling integrated tank (7) through a pipeline (101), the boiling and cooling integrated tank (7) is connected to the fermentation tank through a pipeline (101), the infusion pump (10) is suitable for pushing the liquid in the pipeline (101), and a plurality of universal wheels (2) are also arranged at the bottom of the frame (1).

2. The micro saccharification and brewing machine according to claim 1, characterized in that: A control box (3) and a distribution box (4) are fixedly connected to the frame (1); the control box (3) is electrically connected to the distribution box (4); and the control box (3) and the distribution box (4) are remote from each other.

3. The micro saccharification and brewing machine according to claim 2, characterized in that: A flow meter (601) is provided on the pipeline (101) connected to the input end of the filter tank (6); the flow meter (601) is electronic and electrically connected to the control box (3).

4. The micro saccharification and brewing machine according to claim 3, characterized in that: The side wall of the filter tank (6) is provided with an openable artificial hatch (602).

5. The micro saccharification and brewing machine according to claim 4, characterized in that: A pressure gauge (801) is provided on the top of the fermentation tank. The pressure gauge (801) is electronic and suitable for being electrically connected to the control box (3).

6. The micro saccharification and brewing integrated machine according to claim 5, characterized in that: A sampling tap (802) is fixedly connected to the side wall of the fermentation tank, and the sampling tap (802) is located at a point where the maximum liquid storage height and the minimum liquid storage height of the fermentation tank are equally divided.

7. The micro saccharification and brewing machine according to any one of claims 1 to 6, characterized in that: The fermentation tank is divided into a primary fermentation tank (8) and a secondary fermentation tank (9). The input end of the primary fermentation tank (8) is connected to the output end of the boiling and cooling integrated tank (7) through a pipeline (101), and the output end of the primary fermentation tank (8) is connected to the input end of the secondary fermentation tank (9) through a pipeline (101).

8. The micro saccharification and brewing machine according to any one of claims 1 to 6, characterized in that: A valve body (102) is provided on the pipeline (101) connected to the output ends of the saccharification tank (5), the filtering tank (6), the boiling and cooling integrated tank (7), the primary fermentation tank (8) and the secondary fermentation tank (9).

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