Potato seedling vine crushing and waste film recycling machine with separated object side laying mechanism

Abstract

The utility model relates to the field of agricultural machinery waste film picking machinery, in particular to a potato seedling vine smashing waste film recycling machine with a separated object side laying device. Comprising a traction frame, a gearbox, a film rolling mechanism, a film unloading mechanism, supporting wheels, a film feeding mechanism, a rack, a seedling vine smashing mechanism, a side laying mechanism, a film picking mechanism and a transmission mechanism. Ground surface seedling vines are crushed through the seedling vine crushing mechanism, residual films and the seedling vines are picked up to the film conveying mechanism through the film picking mechanism with a certain profiling effect on the ridge shape of the ground surface, waste films are rolled up to form waste film rolls through the film rolling mechanism, the crushed seedling vines fall to the side laying mechanism and then are laid on the side of the machine tool, and the waste films are picked up and separated again when the machine tool returns. And the film unloading mechanism unloads the mulching film roll from the film rolling mechanism, and operation is completed.

Description

Technical Field

[0001] The utility model relates to the field of agricultural waste film picking machinery, in particular to a potato vine pulverizing waste film recycling machine with a separation object side laying device. Background Art

[0002] The potato ridge-laying film planting mode has brought high yields to potato planting in arid areas, but it has also brought the problem of difficult recycling of waste film. Since the potato planting ridges are high, conventional waste film recycling machines are more suitable for picking up film in flat operation mode. In the ridge mode, it is impossible to take into account the waste film recovery of both ridge furrows and ridge surfaces. The driving wheels of the waste film recycling machine generally move along the ridge furrows, and the waste film collecting mechanism needs to fit the ridge surface for waste film recovery. However, it is difficult to adjust the height of existing waste film recycling machines. If the height is too low, the resistance between the waste film recycling machine and the ridge surface increases, affecting its movement; if the height is too high, the waste film recycling machine cannot effectively collect the waste film on the ridge surface.

[0003] In addition, in order to improve the adaptability of the plot and the air permeability of the soil, curved ridges are used in potato planting to make the soil looser and more air permeable, which is also very beneficial to the growth of crops. However, the existing waste mulch film recycling equipment cannot effectively operate on the curved ridge surface, resulting in a low machine picking rate; and the vines growing on the ridge surface are mixed with the waste film, and the existing waste film picking machine cannot effectively separate them, resulting in a high impurity rate in the recycled mulch film. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a waste film recycling machine which can recycle waste ground film on ridge surfaces and furrows in a ridge cultivation mode and can separate the waste film from sundries such as vines.

[0005] In order to solve the technical problems of the utility model, the following technical solutions are adopted:

[0006] A potato vine pulverizing waste film recycling machine with a separator side-laying mechanism comprises a traction frame, a gearbox, a film rolling mechanism, a film unloading mechanism, a supporting wheel, a film feeding mechanism, a frame, a vine pulverizing mechanism, a side-laying mechanism, a film picking mechanism and a transmission mechanism. The front end of the frame is provided with a traction frame, the gearbox is arranged at the front middle part of the frame, the film feeding mechanism is arranged at the middle and upper part of the frame, the film picking mechanism is arranged at the rear part of the frame, the film rolling mechanism is arranged at the middle part of the frame, the film unloading mechanism is arranged at the middle part of the frame and is located behind the film rolling mechanism, the vine pulverizing mechanism is arranged at the middle and lower part of the frame, the side-laying mechanism is arranged at the middle and lower part of the frame and is located in front of and below the film rolling mechanism, the supporting wheels are arranged at both sides of the rear part of the frame, and the transmission mechanism is connected to the gearbox driving component to work;

[0007] The side laying mechanism includes a side laying belt transmission, a gear lever, a laying belt bearing, a debris baffle, a laying grid, a side laying belt, a side laying belt roller and a side laying belt shaft. The laying belt bearing is installed at the lower part of the frame, the side laying belt shaft is installed on the laying belt bearing, the side laying belt roller is installed on the side laying belt shaft, a plurality of laying grids are installed on the side laying belt and are wound around the side laying belt roller, the gear lever is installed on the laying grid, the debris baffle is installed on both sides and below the upper side laying belt, and the side laying belt transmission is installed at one end of the side laying belt shaft.

[0008] Furthermore, the film picking mechanism includes a film picking sprocket, a film picking movable disk, a film picking tooth, a film picking tooth guard plate, a film picking main shaft and a film picking tooth frame. A plurality of film picking teeth are installed on the film picking tooth frame. The film picking tooth frame is provided with a plurality of groups. The plurality of groups of film picking tooth frames are installed between the film picking movable disk. The film picking movable disk is installed on the film picking main shaft. The film picking tooth guard plate is installed on one side of the film picking tooth frame. The film picking mechanism is installed above the tail of the frame through the film picking main shaft.

[0009] Furthermore, the transmission mechanism includes a right power shaft, a side laying belt transmission, a crushing belt transmission, a right tower sprocket, a film picking sprocket, a rear center transmission sprocket, a film delivery chain transmission, a left center transmission sprocket, a left tower sprocket group, a left power shaft, a rear transmission shaft, a crushing chain transmission and a film winding chain transmission. The left power shaft and the right power shaft are installed on both sides of the gearbox, and the rear transmission shaft is installed at the rear of the gearbox. The upper part of the side laying belt transmission is connected to the rear transmission shaft, and the lower part is coaxially connected to the side laying belt shaft. The right tower sprocket is connected to the right power shaft and the rear center transmission sprocket, and the rear center transmission sprocket is connected to the film picking sprocket. The film picking sprocket is installed on the film picking main shaft. The left tower sprocket group is installed on the left power shaft and connected to the film delivery chain transmission, the left center transmission sprocket and the crushing chain transmission. The film delivery chain transmission is connected to the film delivery mechanism, the crushing chain transmission is connected to the vine crushing mechanism, and the left center transmission sprocket is connected to the film winding mechanism.

[0010] Furthermore, the plurality of membrane-picking teeth extend to different heights, and a line connecting the tooth tips of the plurality of membrane-picking teeth is in an arc shape.

[0011] Furthermore, gear levers are arranged at intervals on the laying grid bars.

[0012] Furthermore, the film feeding mechanism is arranged obliquely, and a side laying belt is arranged at the front lower part of the film feeding mechanism.

[0013] Furthermore, the film picking teeth are connected to the film picking teeth frame via two nuts, and the two nuts are respectively clamped on the upper and lower parts of the film picking teeth frame.

[0014] Furthermore, the vine crushing mechanism is composed of multiple groups of crushing cutters, and the vine crushing mechanism is driven to rotate through a crushing belt transmission.

[0015] Furthermore, the film unloading mechanism includes a hydraulic rod and a pushing head. The hydraulic rod is provided with a pushing head, and the pushing head pushes the waste film roll on the film rolling mechanism.

[0016] The utility model crushes the surface vines and tendrils by means of a vine and tendril crushing mechanism, and the film picking mechanism which has a certain imitation of the surface ridge shape picks up the residual film and vines and sends them to the film sending mechanism, and the film rolling mechanism rolls up the waste film to form a waste film roll, and the crushed vines and tendrils fall to the side laying mechanism and then are laid on the side of the laying machine to wait for the machine to return, and the waste film is picked up and separated again, and the film unloading mechanism unloads the ground film roll from the film rolling mechanism to complete the operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is the front axonometric drawing of the utility model;

[0018] Figure 2 This is a rear axonometric view of the utility model;

[0019] Figure 3 It is a right side view of the utility model;

[0020] Figure 4 This is a left side view of the utility model;

[0021] Figure 5 This is an axonometric diagram of the side laying mechanism of the utility model;

[0022] Figure 6 This is a rear view of the film picking mechanism of the utility model;

[0023] Figure 7 It is the film unloading mechanism of the utility model;

[0024] In the figure: traction frame 1, gearbox 2, right power shaft 3, side laying belt drive 4, gear lever 5, film rolling mechanism 6, crushing belt drive 7, right tower sprocket 8, film unloading mechanism 9, support wheel 10, film picking sprocket 11, film picking dynamic plate 12, film picking teeth 13, rear middle transmission gear 14, film picking tooth guard plate 15, film feeding mechanism 16, film feeding chain drive 17, left middle transmission sprocket 18, frame 19, left tower sprocket group 20, left power shaft 21, seedling vine crushing mechanism 22, laying belt bearing 23, debris baffle 24, laying grid 25, side laying belt 26, film picking main shaft 27, ground film 28, seedling vine 29, film picking tooth frame 30, side laying belt roller 31, side laying belt shaft 32, rear transmission shaft 33, crushing chain drive 34, film rolling chain drive 35. DETAILED DESCRIPTION

[0025] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0026] A potato vine pulverizing waste film recycling machine with a separator side laying mechanism, comprising a traction frame 1, a gearbox 2, a film rolling mechanism 6, a film unloading mechanism 9, a supporting wheel 10, a film feeding mechanism 16, a frame 19, a vine pulverizing mechanism 22, a side laying mechanism, a film picking mechanism and a transmission mechanism, wherein the front end of the frame 19 is provided with a traction frame 1, the gearbox 2 is provided at the front middle part of the frame 19, the film feeding mechanism 16 is provided at the middle and upper part of the frame 19, the film picking mechanism is provided at the rear part of the frame 19, the film rolling mechanism 6 is provided at the middle part of the frame 19, the film unloading mechanism 9 is provided at the middle part of the frame 19 and is located behind the film rolling mechanism 6, the vine pulverizing mechanism 22 is provided at the middle and lower part of the frame 19, the side laying mechanism is provided at the middle and lower part of the frame 19 and is located in front of and below the film rolling mechanism 6, the supporting wheels 10 are provided at both sides of the rear part of the frame 19, and the transmission mechanism is connected to the gearbox 2 to drive the components to work;

[0027] The side laying mechanism includes a side laying belt drive 4, a shifting gear rod 5, a laying belt bearing 23, a debris baffle 24, a laying grid 25, a side laying belt 26, a side laying belt roller 31 and a side laying belt shaft 32. The laying belt bearing 23 is installed at the lower part of the frame 19, the side laying belt shaft 32 is installed on the laying belt bearing 23, the side laying belt roller 31 is installed on the side laying belt shaft 32, a plurality of laying grids 25 are installed on the side laying belt 26 and are wound around the side laying belt roller 31, the shifting gear rod 5 is installed on the laying grid 25, the debris baffle 24 is installed on both sides and below the upper side laying belt 26, and the side laying belt drive 4 is installed at one end of the side laying belt shaft 32. The above structure processes waste film and vines separately. The vines are first crushed by the vine crushing mechanism 22, and the waste film is picked up by the film picking mechanism. The waste film is lifted by the film feeding mechanism 16, and the film is rolled up by the film rolling mechanism 6. The crushed vines fall down during the waste film lifting and film rolling process. The tooth levers 5 are arranged at intervals on the laying grid bars 25. The film feeding mechanism 16 is arranged obliquely, and a side laying belt 26 is arranged at the front and lower part of the film feeding mechanism 16. The film is led out to both sides of the frame by the side laying mechanism. After the film is rolled up by the film rolling mechanism 6, the ground film roll is finally unloaded from the film rolling mechanism 6 by the film unloading mechanism.

[0028] The film picking mechanism includes a film picking sprocket 11, a film picking disk 12, film picking teeth 13, a film picking tooth guard plate 15, a film picking main shaft 27 and a film picking tooth frame 30. A plurality of film picking teeth 13 are installed on the film picking tooth frame 30. The film picking tooth frame 30 is provided with a plurality of groups. The plurality of groups of film picking tooth frames 30 are installed between the film picking disk 12. The film picking disk 12 is installed on the film picking main shaft 27. The film picking tooth guard plate 15 is installed on one side of the film picking tooth frame 30. The film picking mechanism is installed above the tail of the frame 19 through the film picking main shaft 27. A plurality of film picking teeth 13 are installed on the film picking tooth frame 30. The film picking tooth frame 30 is provided with a plurality of groups. The plurality of film picking tooth frames cooperate with the plurality of film picking teeth to form a multi-point multi-gradient pickup, which effectively picks up the waste film and improves the waste film collection effect. Because the machine is provided with a vine crushing mechanism 22 in front of the film picking mechanism, it will cause certain damage to the ground film, and the ground film recovery effect is achieved through multi-point multi-gradient pickup. The transmission mechanism includes a right power shaft 3, a side laying belt transmission 4, a crushing belt transmission 7, a right tower sprocket 8, a film picking sprocket 11, a rear middle transmission sprocket 14, a film feeding chain transmission 17, a left middle transmission sprocket 18, a left tower sprocket group 20, a left power shaft 21, a rear transmission shaft 33, a crushing chain transmission 34 and a film winding chain transmission 35. The left power shaft 21 and the right power shaft 3 are installed on both sides of the gearbox 2, the rear transmission shaft 33 is installed at the rear of the gearbox 2, and the upper part of the side laying belt transmission 4 is connected to the rear transmission shaft 33. The lower part is coaxially connected with the side laying belt shaft 32, the right tower sprocket 8 is connected to the right power shaft 3 and the rear center transmission sprocket 14, the rear center transmission sprocket 14 is connected to the film picking sprocket 11, the film picking sprocket 11 is installed on the film picking main shaft 27, the left tower sprocket group 20 is installed on the left power shaft 21, connected to the film feeding chain transmission 17, the left center transmission sprocket 18 and the crushing chain transmission 34, the film feeding chain transmission 17 is connected to the film feeding mechanism 16, the crushing chain transmission 34 is connected to the vine crushing mechanism 22, and the left center transmission sprocket 18 is connected to the film rolling mechanism 6.

[0029] The plurality of film picking teeth 13 extend at different heights, and the connecting line of the tooth tips of the plurality of film picking teeth 13 is arc-shaped. The film picking teeth 13 are connected to the film picking tooth frame 30 through two nuts, and the two nuts are respectively clamped on the upper and lower parts of the film picking tooth frame 30. This structure increases the ridge surface profiling function, can be adjusted according to the curvature of the ridge surface, realizes precise height adjustment, and has the ability to adjust the arc curve, effectively realizes the precise fitting of the film picking mechanism, greatly improves the efficiency of waste film picking, and ensures the smooth progress of the machine.

[0030] The vine crushing mechanism 22 is composed of multiple groups of crushing cutters, and the vine crushing mechanism 22 is driven to rotate and work through the crushing belt transmission 7. The film unloading mechanism 9 includes a hydraulic rod and a pusher head. The hydraulic rod is provided with a pusher head, and the pusher head pushes the waste film roll on the film rolling mechanism 6. Figure 7 As shown, the waste film roll can be quickly removed by means of a hydraulic rod and a push head.

[0031] like Figures 1 to 6As shown, the potato vine crushing waste film recycling machine with a separator side laying device is mainly composed of a frame 19, a gearbox 2, a transmission mechanism, a vine crushing mechanism 22, a film picking mechanism, a film feeding mechanism 16, a film rolling mechanism 6, a film unloading mechanism 9, a side laying mechanism, a supporting wheel 10, etc.

[0032] The traction frame 1 is installed at the front end of the frame 19 and is used to hang the traction equipment. The support wheel 10 is installed at the lower rear part of the frame 19 to support the whole machine. The film feeding mechanism 16 is installed at the upper rear position of the frame 19, the film rolling mechanism 6 is installed in the middle of the frame 19 and is located in front of and below the film feeding mechanism 16, and the film unloading mechanism 9 is installed in the middle of the frame 19 and is located behind the film rolling mechanism 6. The gearbox 2 is installed at the upper front part of the frame 19, and the left power shaft 21, the right power shaft 3 and the rear transmission shaft 33 are respectively provided on the left, right and rear of the gearbox 2, and the vine crushing mechanism 22 is installed in the middle and lower part of the frame 19.

[0033] The film lifting mechanism is mainly composed of a film lifting moving disc 12, film lifting teeth 13, a film lifting tooth guard plate 15, a film lifting main shaft 27, a film lifting tooth frame 30, etc., a plurality of film lifting teeth 13 are installed on the film lifting tooth frame 30, a plurality of groups of film lifting tooth frames 30 are evenly installed on the film lifting moving disc 12, the film lifting tooth guard plate 15 is installed on the film lifting tooth frame 30, the film lifting moving disc 12 is installed on the film lifting main shaft 27, and the film lifting main shaft 27 is installed above the tail of the frame 19 through a bearing seat. The film lifting teeth 13 installed on the outside are longer, and the film lifting teeth 13 installed in the middle are shorter, and they are installed symmetrically on the left and right, and the tooth tips form a contour to the surface ridge shape.

[0034] The side laying mechanism is mainly composed of a shifting gear rod, a laying belt bearing 23, a debris baffle 24, a laying grid 25, a side laying belt roller 31, a side laying belt 26, and a side laying belt shaft 32. The shifting gear rod 5 is evenly installed on the laying grid 25 at intervals, the laying grid 25 is installed on the side laying belt 26, the side laying belt 26 and the laying grid 25 are installed on the side laying belt roller 31, the side laying belt shaft 32 is installed on the side laying belt roller 31, and is installed on the frame 19 through the laying belt bearing 23, the debris baffle 24 is installed on the frame 19 below the upper side laying belt 26, and the side laying belt drive 4 is installed at one end of the side laying belt shaft 32.

[0035] The transmission mechanism is mainly composed of chain drive and belt drive. The right power shaft 3 on the right side of the gearbox 2 transmits power to the film picking sprocket 11 through the right tower sprocket 8 and the rear center transmission sprocket 14. The rear transmission shaft 33 transmits power to the side laying belt shaft 32 of the side laying mechanism through the side laying belt drive 4, thereby driving the side laying belt roller 31 to rotate. The left power shaft 21 transmits power to the crushing chain drive 34 through the left tower sprocket group 20, and transmits it to the film winding chain drive 35 and the film feeding chain drive 17 through the left center transmission sprocket 18.

[0036] During operation, the machine is connected to the power machine through the traction frame 1, and the support wheel 10 contacts the ground to support the machine. After the power is turned on, the gearbox 2 transmits power to the right power shaft 3, the rear transmission shaft 33 and the left power shaft 21, and the side laying mechanism, the film picking mechanism, the film feeding mechanism 16, the film rolling mechanism 6, and the vine crushing mechanism 22 are driven to rotate through the chain drive and belt drive of the transmission mechanism. The vine crushing mechanism 22 crushes the vines 29 and vines on the ridges. The film picking teeth 13 of the film picking mechanism have a profiling function on the ridge surface, and can better pick up the ground film 28 on the ridge, which will be mixed with vines 29 and crushed vines. The ground film is transported upward along the film feeding mechanism 16 and falls to the film rolling mechanism 6 at the highest point. The film rolling mechanism 6 rolls up the ground film, and the vines 29 fall on the laying grid bars 25 of the side laying mechanism. As the laying grid bars 25 rotate, the vines 29 are transported and laid to one side of the machine. When the waste film roll on the film rolling mechanism 6 reaches a certain thickness, the waste film roll is unloaded to the field through the hydraulically controlled film unloading mechanism 9, completing the combined operation of vine crushing and side laying, and waste film picking and recycling.

Claims

1. A potato vine pulverizing waste film recycling machine with a separator side laying mechanism, characterized in that: The invention comprises a traction frame (1), a gearbox (2), a film rolling mechanism (6), a film unloading mechanism (9), a supporting wheel (10), a film feeding mechanism (16), a frame (19), a vine crushing mechanism (22), a side laying mechanism, a film picking mechanism and a transmission mechanism, wherein the front end of the frame (19) is provided with a traction frame (1), the gearbox (2) is provided at the front middle part of the frame (19), the film feeding mechanism (16) is provided at the middle and upper part of the frame (19), the film picking mechanism is provided at the rear part of the frame (19), the film rolling mechanism (6) is provided at the middle part of the frame (19), the film unloading mechanism (9) is provided at the middle part of the frame (19) and is located behind the film rolling mechanism (6), the vine crushing mechanism (22) is provided at the middle and lower part of the frame (19), the side laying mechanism is provided at the middle and lower part of the frame (19) and is located below the front part of the film rolling mechanism (6), the supporting wheel (10) is provided at both sides of the rear part of the frame (19), and the transmission mechanism is connected to the gearbox (2) to drive the components to work; The side laying mechanism comprises a side laying belt drive (4), a toothed lever (5), a laying belt bearing (23), a debris baffle (24), a laying grid (25), a side laying belt (26), a side laying belt roller (31) and a side laying belt shaft (32); the laying belt bearing (23) is mounted on the lower part of the frame (19); the side laying belt shaft (32) is mounted on the laying belt bearing (23); the side laying belt roller (31) is mounted on the side laying belt shaft (32); a plurality of laying grids (25) are mounted on the side laying belt (26) and are wound around the side laying belt roller (31); the toothed lever (5) is mounted on the laying grid (25); the debris baffle (24) is mounted on both sides and below the upper side laying belt (26); and the side laying belt drive (4) is mounted on one end of the side laying belt shaft (32).

2. A potato vine pulverizing waste film recycling machine with a separator side laying mechanism as claimed in claim 1, characterized in that: The film picking mechanism comprises a film picking sprocket (11), a film picking movable disk (12), a film picking tooth (13), a film picking tooth guard plate (15), a film picking main shaft (27) and a film picking tooth frame (30), a plurality of film picking teeth (13) are mounted on the film picking tooth frame (30), the film picking tooth frame (30) is provided with a plurality of groups, the plurality of groups of film picking tooth frames (30) are mounted between the film picking movable disk (12), the film picking movable disk (12) is mounted on the film picking main shaft (27), the film picking tooth guard plate (15) is mounted on one side of the film picking tooth frame (30), and the film picking mechanism is mounted above the tail of the frame (19) via the film picking main shaft (27).

3. The potato vine pulverizing waste film recycling machine with a separator side laying mechanism as claimed in claim 1, characterized in that: The transmission mechanism comprises a right power shaft (3), a side laying belt drive (4), a crushing belt drive (7), a right tower sprocket (8), a film picking sprocket (11), a rear middle transmission sprocket (14), a film feeding chain drive (17), a left middle transmission sprocket (18), a left tower sprocket group (20), a left power shaft (21), a rear transmission shaft (33), a crushing chain drive (34) and a film winding chain drive (35). The left power shaft (21) and the right power shaft (3) are mounted on both sides of the gearbox (2), the rear transmission shaft (33) is mounted at the rear of the gearbox (2), and the upper part of the side laying belt drive (4) is connected to the rear transmission shaft (33). The lower part is coaxially connected with the side laying belt shaft (32), the right tower sprocket (8) is connected to the right power shaft (3) and the rear middle transmission sprocket (14), the rear middle transmission sprocket (14) is connected to the film picking sprocket (11), the film picking sprocket (11) is installed on the film picking main shaft (27), the left tower sprocket group (20) is installed on the left power shaft (21), connected to the film feeding chain drive (17), the left middle transmission sprocket (18) and the crushing chain drive (34), the film feeding chain drive (17) is connected to the film feeding mechanism (16), the crushing chain drive (34) is connected to the vine crushing mechanism (22), and the left middle transmission sprocket (18) is connected to the film rolling mechanism (6).

4. A potato vine pulverizing waste film recycling machine with a separator side laying mechanism as claimed in claim 2, characterized in that: The plurality of film-picking teeth (13) extend to different heights, and a line connecting the tooth tips of the plurality of film-picking teeth (13) is in an arc shape.

5. The potato vine crushing waste film recycling machine with a separator side laying mechanism as claimed in claim 1, characterized in that: Gear levers (5) are arranged at intervals on the laying grid bars (25).

6. The potato vine pulverizing waste film recycling machine with a separator side laying mechanism as claimed in claim 1, characterized in that: The film feeding mechanism (16) is arranged obliquely, and a side laying belt (26) is provided at the front lower part of the film feeding mechanism (16).

7. The potato vine pulverizing waste film recycling machine with a separator side laying mechanism as claimed in claim 4, characterized in that: The film picking teeth (13) are connected to the film picking teeth frame (30) via two nuts, and the two nuts are respectively clamped on the upper and lower parts of the film picking teeth frame (30).

8. The potato vine pulverizing waste film recycling machine with a separator side laying mechanism as claimed in claim 1, characterized in that: The vine crushing mechanism (22) is composed of a plurality of groups of crushing cutters, and the vine crushing mechanism (22) is driven to rotate through a crushing belt transmission (7).

9. The potato vine pulverizing waste film recycling machine with a separator side laying mechanism as claimed in claim 1, characterized in that: The film unloading mechanism (9) comprises a hydraulic rod and a pusher head. The hydraulic rod is provided with a pusher head, and the pusher head pushes the waste film roll on the film rolling mechanism (6).

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