Cold compress paste gel stirring and processing system

By using vacuum pumps and automatic air pumping pipes in the cold compress gel stirring processing system, the problem of operators being scalded by hot gas when adding feed is solved, and a safer and more efficient stirring process is achieved.

CN222829573UActive Publication Date: 2025-05-06ZHEJIANG KALEIKA BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421453299.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-05-06
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The existing cold compress gel mixing processing system can easily cause the operator to be scalded by hot air when adding feed.

Method used

A cold compress gel stirring processing system is designed, using a combination of a vacuum pump and a first exhaust pipe. Through the cooperation of a sensor and a controller, the hot air overflowing from the inlet is automatically sucked away, preventing the operator from scalding.

Benefits of technology

It effectively prevents the operator from being scalded by hot air when adding feed, and reduces the viscosity of the cold compress gel, improves the stirring efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cold compress paste gel stirring processing system which comprises a stirring bin, a stirring shaft, a motor, a heating plate, a crawling ladder, a sensor, a vacuum pump, a controller and a first exhaust pipe. The upper side of the stirring bin is provided with a feeding port and a bin door used for controlling opening and closing of the feeding port, the lower side of the stirring bin is provided with a discharging port and a valve used for controlling opening and closing of the discharging port, and the sensor is installed on the side, close to the crawling ladder, of the stirring bin and used for detecting whether operators exist on the crawling ladder or not; one end of the first exhaust pipe is connected with an exhaust opening of the vacuum pump, the other end of the first exhaust pipe faces the feeding port and is located on the side, away from the crawling ladder, of the feeding port, and the vacuum pump is connected with the sensor through the controller; an extraction opening of the vacuum pump communicates with the first extraction pipe. The utility model provides a cold compress paste gel stirring and processing system which can prevent operators from being scalded by hot air.
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Description

Technical Field

[0001] The utility model relates to the technical field of cold compress cold gel production, in particular to a cold compress gel stirring and processing system. Background Art

[0002] The existing cold compress gel stirring and processing system can refer to the patent application number CN2019223684225, which includes a stirring bin, a stirring shaft, and a motor. A feed port and a bin door for controlling the switch of the feed port are provided on the upper side of the stirring bin. A discharge port and a valve for controlling the switch of the discharge port are provided on the lower side of the stirring bin. The stirring processing system also includes a heating plate arranged in the stirring bin.

[0003] When the existing mixing processing system is used, the door of the chamber is opened, and the raw materials of the cold compress gel are poured into the mixing chamber through the feed port. The heating plate heats the raw materials to reduce the viscosity of the raw materials. The motor drives the mixing shaft to mix the raw materials evenly. After mixing, the valve is opened to discharge the materials. Due to the high temperature in the mixing chamber, the operator is easily scalded by the hot air overflowing from the feed port when opening the chamber door to add materials. Utility Model Content

[0004] In order to solve the shortcoming that the existing stirring processing system is easily scalded by hot air, the utility model provides a cold compress gel stirring processing system, which can prevent operators from being scalded by hot air.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A cold compress gel stirring and processing system comprises: a stirring chamber, a stirring shaft, a motor and a heating plate, a ladder, a sensor, a vacuum pump, a controller and a first exhaust pipe; a feed port and a chamber door for controlling the switch of the feed port are arranged on the upper side of the stirring chamber, a discharge port and a valve for controlling the switch of the discharge port are arranged on the lower side of the stirring chamber, the motor is installed on the stirring chamber and can drive the stirring shaft to rotate in the stirring chamber, the heating plate is arranged in the stirring chamber so as to heat the cold compress gel in the stirring chamber; the ladder is arranged on one side of the stirring chamber so that an operator can climb up to approach the feed port; the sensor is arranged on the side of the stirring chamber close to the ladder and is used to detect whether there is an operator on the ladder; one end of the first exhaust pipe is connected to the exhaust port of the vacuum pump, the other end of the first exhaust pipe faces the feed port and is located on the side of the feed port away from the ladder, the vacuum pump is connected to the sensor through the controller, and the stirring processing system is provided with a first state. When the stirring processing system is in the first state, the exhaust port of the vacuum pump is connected to the first exhaust pipe.

[0007] Through the above arrangement, firstly, the heating plate can heat the cold compress gel to reduce the viscosity of the cold compress gel. On the one hand, it can reduce the stirring resistance of the stirring shaft, and on the other hand, it can reduce the residual cold compress gel on the side wall of the stirring bin, thereby facilitating the discharge of the material. Secondly, when the operator is climbing the ladder, the vacuum pump automatically draws air, and the hot air overflowing from the bin door can be sucked away by the vacuum pump to prevent the operator from being scalded by the hot air.

[0008] Furthermore, the stirring processing system also includes a three-way switching valve and a second exhaust pipe. The three-way switching valve includes a first input end, a second input end and an output end. The output end is connected to the exhaust port of the vacuum pump. The end of the first exhaust pipe away from the feed port is connected to the first input end of the three-way switching valve. The second input end of the three-way switching valve is connected to the stirring chamber through the second exhaust pipe. The stirring processing system is also provided with a second state. When the stirring processing system is in the second state, the exhaust port of the vacuum pump is connected to the stirring chamber through the second exhaust pipe, and the state of the stirring processing system is switched by the three-way switching valve.

[0009] Through the above-mentioned setting, bubbles in the cold compress gel can be reduced and the quality of the cold compress gel can be improved.

[0010] Furthermore, the stirring processing system also includes a temperature detection device, which is installed on the upper side of the stirring chamber and is connected to the vacuum pump through a controller.

[0011] Through the above settings, the stirring processing system is more energy-efficient.

[0012] Furthermore, a downwardly inclined conical surface is arranged on the lower side of the interior of the mixing bin, and the discharge port is arranged at the center of the conical surface.

[0013] Through the above arrangement, the cold compress gel in the mixing chamber can flow to the discharge port for discharge.

[0014] Furthermore, the heating plate is arranged on the conical surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 Schematic diagram of the stirring processing system in the second state of the embodiment.

[0016] Figure 2 A schematic diagram of a stirring processing system in a first state of an embodiment. DETAILED DESCRIPTION

[0017] The technical solution of the utility model is further specifically described below through embodiments and in conjunction with the accompanying drawings.

[0018] See also Figure 1 to Figure 2A cold compress gel stirring processing system includes: a stirring chamber 3, a stirring shaft 4, a motor 5 and a heating plate 6, a ladder 7, a sensor 8, a vacuum pump 13, a controller and a first exhaust pipe 14; a feed port 9 and a chamber door 10 for controlling the opening and closing of the feed port 9 are arranged on the upper side of the stirring chamber 3, a discharge port 11 and a valve 12 for controlling the opening and closing of the discharge port 11 are arranged on the lower side of the stirring chamber 3, the motor 5 is installed on the stirring chamber 3, and can drive the stirring shaft 4 to rotate in the stirring chamber 3, and the heating plate 6 is arranged in the stirring chamber 3 to heat the cold compress gel in the stirring chamber 3 ; The ladder 7 is arranged on one side of the mixing chamber 3 so that the operator can climb up to the feed port 9; the sensor 8 is installed on the side of the mixing chamber 3 close to the ladder 7, and is used to detect whether there is an operator on the ladder 7; one end of the first exhaust pipe 14 is connected to the exhaust port of the vacuum pump 13, and the other end of the first exhaust pipe 14 faces the feed port 9 and is located on the side of the feed port 9 away from the ladder 7. The vacuum pump 13 is connected to the sensor 8 through a controller, and the mixing processing system is provided with a first state. When the mixing processing system is in the first state, the exhaust port of the vacuum pump 13 is connected to the first exhaust pipe 14.

[0019] Through the above arrangement, firstly, the heating plate 6 can heat the cold compress gel to reduce the viscosity of the cold compress gel. On the one hand, it can reduce the stirring resistance of the stirring shaft 4, and on the other hand, it can reduce the residual cold compress gel on the side wall of the stirring bin 3, so as to facilitate the discharge of the material; secondly, when the operator is on the ladder 7, the vacuum pump 13 automatically draws air, and the hot air overflowing from the bin door 10 can be sucked away by the vacuum pump 13 to prevent the operator from being scalded by the hot air.

[0020] In the present application, the stirring chamber 3, the chamber door 10, the stirring shaft 4 and the heating plate 6 can refer to the existing stirring processing system; the motor 5 is installed on the upper side of the stirring chamber 3, and the stirring shaft 4 is vertically rotated and connected in the stirring chamber 3; the first exhaust pipe 14 is a metal pipe with high strength; the vacuum pump 13 can be purchased from the market; the feed port 9 is located on the side of the stirring chamber 3 close to the ladder 7 for convenient feeding; when the operator feeds, he climbs up the ladder 7, the sensor 8 detects the operator, the controller receives the sensor 8 signal, and controls the vacuum pump 13 to run, the operator opens the chamber door 10 to pour the raw materials of the cold compress gel into the feed port 9, when hot air overflows from the stirring chamber 3 through the feed port 9, the vacuum pump 13 can absorb the hot air in time to prevent the hot air from scalding the operator; after the feeding is completed, the operator closes the chamber door 10, the heating plate 6 heats the raw materials, the motor 5 drives the stirring shaft 4 to rotate, the stirring shaft 4 stirs the raw materials, and the raw materials are mixed to form a cold compress gel. After the valve 12 is opened, the cold compress gel is discharged from the discharge port 11.

[0021] As an implementation method, the stirring processing system also includes a three-way switching valve 15 and a second exhaust pipe 16. The three-way switching valve 15 includes a first input end, a second input end and an output end. The output end is connected to the exhaust port of the vacuum pump 13. The end of the first exhaust pipe 14 away from the feed port 9 is connected to the first input end of the three-way switching valve 15. The second input end of the three-way switching valve 15 is connected to the stirring chamber 3 through the second exhaust pipe 16. The stirring processing system is also provided with a second state. When the stirring processing system is in the second state, the exhaust port of the vacuum pump 13 is connected to the stirring chamber 3 through the second exhaust pipe 16, and the state of the stirring processing system is switched by the three-way switching valve 15.

[0022] Through the above-mentioned setting, bubbles in the cold compress gel can be reduced and the quality of the cold compress gel can be improved.

[0023] In the present application, the three-way switching valve 15 can be purchased from the market, and the gas path of the three-way switching valve 15 can be switched. Specifically, the three-way switching valve 15 connects the vacuum pump 13 with the first exhaust pipe 14, or connects the vacuum pump 13 with the second exhaust pipe 16; when the stirring processing system is in the first state, the vacuum pump 13 is connected to the first exhaust pipe 14 through the three-way switching valve 15. When the operator stands on the ladder 7, the vacuum pump 13 extracts the air above the feed inlet 9 through the first exhaust pipe 14 to prevent the operator from being scalded. Specifically, the pipe of the first exhaust pipe 14 The vertical distance between the inlet and the feed port 9 is less than or equal to 5 cm, so that the mouth of the first exhaust pipe 14 is as close to the feed port 9 as possible. When hot air overflows, it is sucked away by the first exhaust pipe 14 as soon as possible; when the stirring processing system stirs the raw materials, the stirring processing system is in the second state, and the vacuum pump 13 extracts the air in the stirring chamber 3 through the three-way switching valve 15 and the second exhaust pipe 16, so that the inside of the stirring chamber 3 is close to vacuum, reducing the bubbles in the cold compress gel. After the stirring is completed, the vacuum pump 13 stops working, and the inside of the stirring chamber 3 slowly returns to normal pressure, and the valve 12 is opened to discharge the material. Among them, the three-way switching valve 15 can be manually or electrically controlled. In this application, the three-way switching valve 15 adopts an electric valve 12 that can be controlled by a controller. When the stirring starts, the controller controls the three-way switching valve 15 to put the stirring processing system in the second state. After the stirring is completed, the controller controls the three-way switching valve 15 to put the stirring processing system in the first state.

[0024] As an implementation method, the stirring processing system further includes a temperature detection device 17 , which is installed on the upper side of the stirring chamber 3 , and the temperature detection device 17 is connected to the vacuum pump 13 via a controller.

[0025] Through the above settings, the stirring processing system is more energy-efficient.

[0026] In this application, the temperature detection device 17 can be purchased from the market. The temperature detection device 17 detects the temperature in the mixing chamber 3. When the temperature in the mixing chamber 3 is lower than 40 degrees Celsius, when the operator opens the chamber door 10, the vacuum pump 13 does not run and the hot air will not scald the operator.

[0027] As an implementation method, a downwardly inclined conical surface 18 is provided on the lower side of the interior of the mixing chamber 3 , and the discharge port 11 is provided at the center of the conical surface 18 .

[0028] Through the above arrangement, the cold compress gel in the stirring chamber 3 can flow to the discharge port 11 for discharge.

[0029] As an implementation manner, the heating plate 6 is disposed on the conical surface 18 .

[0030] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the claims attached to the utility model.

Claims

1. A cold compress gel stirring and processing system, characterized in that: include: A stirring chamber, a stirring shaft, a motor and a heating plate, wherein a feed port and a chamber door for controlling the switch of the feed port are arranged on the upper side of the stirring chamber, a discharge port and a valve for controlling the switch of the discharge port are arranged on the lower side of the stirring chamber, the motor is installed on the stirring chamber and can drive the stirring shaft to rotate in the stirring chamber, and the heating plate is arranged in the stirring chamber so as to heat the cold compress gel in the stirring chamber; A ladder, the ladder is arranged on one side of the mixing bin so that an operator can climb up to approach the feed port; A sensor, the sensor is installed on a side of the mixing bin close to the ladder and is used to detect whether there is an operator on the ladder; A vacuum pump, a controller and a first exhaust pipe, one end of the first exhaust pipe is connected to the exhaust port of the vacuum pump, the other end of the first exhaust pipe faces the feed port and is located on the side of the feed port away from the ladder, the vacuum pump is connected to the sensor through the controller, the stirring processing system is set with a first state, when the stirring processing system is in the first state, the exhaust port of the vacuum pump is connected to the first exhaust pipe.

2. A cold compress gel stirring and processing system according to claim 1, characterized in that: The stirring processing system also includes a three-way switching valve and a second exhaust pipe, the three-way switching valve includes a first input end, a second input end and an output end, the output end is connected to the exhaust port of the vacuum pump, the end of the first exhaust pipe away from the feed port is connected to the first input end of the three-way switching valve, the second input end of the three-way switching valve is connected to the stirring chamber through the second exhaust pipe, and the stirring processing system is also provided with a second state. When the stirring processing system is in the second state, the exhaust port of the vacuum pump is connected to the stirring chamber through the second exhaust pipe, and the state of the stirring processing system is switched by the three-way switching valve.

3. A cold compress gel stirring and processing system according to claim 2, characterized in that: The stirring processing system further comprises a temperature detection device, which is installed on the upper side of the stirring chamber and is connected to the vacuum pump via the controller.

4. The cold compress gel stirring processing system according to claim 1, characterized in that: A downwardly inclined conical surface is arranged on the lower side of the interior of the mixing bin, and the discharge port is arranged at the center of the conical surface.

5. The cold compress gel stirring processing system according to claim 4, characterized in that: The heating plate is arranged on the conical surface.