Detection device for abnormal sound of deep groove ball bearing
By designing a sealed detection device for deep groove ball bearings, the rotation and vibration of the bearing members drive the lifting and lowering of the roof plate, and combining the distance sensor to monitor the vibration amplitude, the automatic detection of abnormal sounds of deep groove ball bearings is achieved, solving the problem of external interference in the prior art, and improving the detection accuracy and environmental protection.
Patent Information
- Application Number
- CN202421664204.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The existing deep groove ball bearing abnormal sound detection device is inconvenient when used in a sealed environment, and is easily disturbed by external environment, which affects the detection accuracy.
A detection device including cabinets, bearing seats, bearing parts, roof plates, guide seats, guide rods, rollers and other components is designed. By sealing the cabinets, driving the bearings to rotate, using roller vibration to drive the roof plate to lift and lower, and monitoring the vibration amplitude with the distance sensor to realize automated detection.
It improves detection accuracy, realizes automatic detection of abnormal sounds of deep groove ball bearings, reduces noise pollution, and improves environmental protection.
Smart Images

Figure CN222837823U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of abnormal sound detection of deep groove ball bearings, in particular to a detection device for abnormal sound of deep groove ball bearings. Background Art
[0002] Deep groove ball bearings are the most widely used rolling bearings. They have the characteristics of low friction resistance and high rotation speed. They can be used on parts that bear radial loads or combined loads of radial and axial loads. They can also be used on parts that bear axial loads. When producing deep groove ball bearings, in order to ensure the quality of deep groove ball bearings, it is necessary to detect abnormal sounds generated during the operation of deep groove ball bearings, so corresponding abnormal sound detection devices are required.
[0003] Reference publication number CN206601237U discloses a bearing vibration detection device, which includes a frame, a rotating shaft, a motor, a three-jaw chuck fixture, a clamping claw arranged on the three-jaw chuck fixture, an abutment assembly, and a detection device arranged on the frame for detecting the vibration of the bearing. The clamping claw includes a fixed rod slidably connected to the three-jaw chuck fixture, a movable rod slidably connected inside the fixed rod, and a limiting member for limiting the sliding position of the movable rod is arranged on the side wall of the fixed rod. If the axial length of the inner ring of the bearing is large, the clamping claw cannot completely fit with the inner ring of the bearing, and the movable rod can be used to limit the sliding position of the movable rod. The movable rod is controlled to move toward the side away from the fixed rod, so that the length of the claw increases until it can fully cooperate with the inner ring of the bearing, and then the position of the movable rod is fixed by a limiting piece. In this way, the movable rod is not easy to move when the bearing is tested. This setting improves the applicability of the bearing vibration detection device to a certain extent. According to the above, although the device can be well applied, it is usually not convenient to perform vibration tests on bearings in a sealed environment, which makes the bearings susceptible to interference from the external environment, thereby affecting their detection accuracy, which often troubles people. Utility Model Content
[0004] The purpose of the utility model is to provide a detection device for abnormal sound of deep groove ball bearings, so as to solve the problem that although the device proposed in the above background technology can be well applied, it is usually not convenient to perform vibration testing on the bearings in a sealed environment, which makes the bearings susceptible to interference from the external environment, thereby affecting their detection accuracy.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a detection device for abnormal sound of deep groove ball bearings, comprising a cabinet, a bearing platform is provided at the bottom of the cabinet, a base is installed at the top of the bearing platform, sound insulation cotton is provided on the inner wall of the cabinet outside the base, two bearing seats are provided on one side of the top of the base, a bearing member is installed above the base between the bearing seats, a top plate is provided above the bearing seats, guide seats are provided at the corner positions inside the top plate, both ends of the guide seat extend to the outside of the top plate, a guide rod is movably connected inside the guide seat, the top end of the guide rod extends to the outside of the guide seat, the bottom end of the guide rod extends to the outside of the guide seat and is connected to the top of the base, a roller is rotatably installed at the center position of the bottom end of the top plate through a bracket, and the bottom end of the roller touches the top of the bearing member.
[0006] Preferably, a warning light is installed on one side of the top of the cabinet, and an electric control panel is provided on the outer wall of one side of the cabinet through a bracket, and the detection device can be controlled by the setting of the electric control panel.
[0007] Preferably, guide rails are provided at both ends of the cabinet surface, and a slide seat is slidably connected to one side of the guide rail surface. Cabinet doors are provided on the inner walls between the slide seats, and a visual window is provided at the center of the cabinet door surface. The cabinet can be opened and closed by setting the cabinet door.
[0008] Preferably, a top seat is provided on the top of the cabinet above the top plate, and a distance sensor is installed at the center position of the bottom end of the top seat. The distance sensor is provided to monitor the distance between the distance sensor and the top plate.
[0009] Preferably, upper connecting pieces are provided on both sides of the bottom end of the top plate, and a spring is installed at the bottom of the upper connecting piece. The upper end of the spring can be placed by setting the upper connecting piece.
[0010] Preferably, an L-shaped seat body is provided on the top of the base on one side of the top plate, and a belt drive structure is provided on the outer wall on one side of the L-shaped seat body. The inner wall of one end of the belt drive structure is connected to one end of the bearing member through a coupling, and the belt drive structure is provided to drive the bearing member to rotate.
[0011] Preferably, a rotating drive component is installed on the outer wall of the L-shaped seat body away from the belt transmission structure. One end of the rotating drive component passes through the L-shaped seat body and is connected to the inner wall of one end of the belt transmission structure. The rotating drive component is arranged to drive the belt transmission structure to operate.
[0012] Preferably, a lower connecting member is installed at one end of the spring away from the upper connecting member, and the bottom end of the lower connecting member touches the top end of the base. The lower end of the spring can be placed by setting the lower connecting member.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the detection device for abnormal sound of deep groove ball bearings not only ensures the detection accuracy of abnormal sound of bearing parts when the detection device is used, but also achieves the purpose of automatically detecting abnormal sound of bearing parts, and improves the environmental protection of the detection device when it is used;
[0014] (1) By placing the bearing between two bearing seats and closing the cabinet door, the cabinet is sealed. Since the bearing is inside the cabinet, the vibration amplitude of the bearing can be monitored in a sealed manner to calculate and detect the abnormal sound of the bearing, thereby ensuring the detection accuracy of the abnormal sound of the bearing when the detection device is used;
[0015] (2) By driving the bearing to rotate, the roller is located above the bearing and rolls, and the vibration generated by the bearing rotation drives the top plate to rise and fall. At this time, the distance sensor monitors the distance between the top plate and the bearing, and can detect the vibration amplitude of the bearing according to the numerical difference. The abnormal sound generated during the operation of the bearing can be calculated and detected according to the vibration amplitude of the bearing, thereby achieving the purpose of automatically detecting the abnormal sound of the bearing;
[0016] (3) By installing sound insulation cotton on the inner wall of the cabinet, the noise generated by the operation of the rotating drive parts, bearing parts and other related components can be reduced and transmitted to the outside of the cabinet, thereby reducing the noise pollution to the environment, thereby improving the environmental friendliness of the detection device during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the top view of the base structure of the utility model;
[0020] Figure 4 It is a side view structural schematic diagram of the bearing component of the utility model.
[0021] In the figure: 1. cabinet; 2. warning light; 3. guide rail; 4. slide seat; 5. cabinet door; 6. visual window; 7. electric control panel; 8. sound insulation cotton; 9. top seat; 10. distance sensor; 11. load-bearing platform; 12. base; 13. top plate; 14. L-shaped seat; 15. rotating drive member; 16. belt drive structure; 17. bearing seat; 18. guide rod; 19. guide seat; 20. spring; 21. bearing member; 22. roller; 23. lower connecting member; 24. upper connecting member. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 The utility model provides an embodiment: a detection device for abnormal sound of a deep groove ball bearing, comprising a cabinet 1, a warning light 2 is installed on one side of the top of the cabinet 1, and an electric control panel 7 is provided on the outer wall of one side of the cabinet 1 through a bracket;
[0024] When in use, the detection device can be controlled by setting the electric control panel 7;
[0025] Both ends of the cabinet 1 are provided with guide rails 3, one side of the guide rail 3 is slidably connected with a slide seat 4, a cabinet door 5 is provided on the inner wall between the slide seats 4, and a visual window 6 is provided at the center of the cabinet door 5 surface;
[0026] When in use, the cabinet door 5 is arranged so as to open and close the cabinet 1;
[0027] A bearing platform 11 is provided at the bottom of the cabinet 1, a base 12 is installed at the top of the bearing platform 11, a sound insulation cotton 8 is provided on the inner wall of the cabinet 1 outside the base 12, two bearing seats 17 are provided on one side of the top of the base 12, a bearing member 21 is installed above the base 12 between the bearing seats 17, a top plate 13 is provided above the bearing seats 17, a top seat 9 is provided on the top of the cabinet 1 above the top plate 13, and a distance sensor 10 is installed at the center position of the bottom end of the top seat 9;
[0028] When in use, the distance sensor 10 is arranged so as to monitor the distance between the distance sensor 10 and the top plate 13;
[0029] Upper connecting members 24 are provided on both sides of the bottom end of the top plate 13, and a spring 20 is installed at the bottom of the upper connecting member 24;
[0030] When in use, the upper connecting member 24 is provided so as to place the upper end of the spring 20;
[0031] A lower connecting member 23 is installed at one end of the spring 20 away from the upper connecting member 24, and the bottom end of the lower connecting member 23 touches the top end of the base 12;
[0032] When in use, the lower end of the spring 20 is arranged by the lower connecting member 23;
[0033] An L-shaped seat body 14 is provided at the top of the base 12 on one side of the top plate 13, and a belt transmission structure 16 is provided on the outer wall of one side of the L-shaped seat body 14. The inner wall of one end of the belt transmission structure 16 is connected to one end of the bearing member 21 through a coupling.
[0034] When in use, the belt transmission structure 16 is arranged to drive the bearing member 21 to rotate;
[0035] A rotary drive member 15 is mounted on the outer wall of the L-shaped seat body 14 away from the belt transmission structure 16. One end of the rotary drive member 15 penetrates the L-shaped seat body 14 and is connected to the inner wall of one end of the belt transmission structure 16.
[0036] When in use, the driving member 15 is rotated to drive the belt transmission structure 16 to operate;
[0037] Guide seats 19 are provided at the corner positions inside the top plate 13, and both ends of the guide seats 19 extend to the outside of the top plate 13. The inside of the guide seat 19 is movably connected with a guide rod 18, and the top end of the guide rod 18 extends to the outside of the guide seat 19. The bottom end of the guide rod 18 extends to the outside of the guide seat 19 and is connected to the top of the base 12. A roller 22 is rotatably installed at the center position of the bottom end of the top plate 13 through a bracket, and the bottom end of the roller 22 touches the top of the bearing member 21.
[0038] When the embodiment of the present application is in use, the cabinet door 5 is first pulled so that the cabinet door 5 drives the slide seat 4 to slide on the surface of the guide rail 3, and the cabinet door 5 can be opened and closed. Then, the bearing member 21 is placed between the two bearing seats 17, and the cabinet door 5 is closed, so that the cabinet 1 is in a sealed state. Since the bearing member 21 is inside the cabinet 1, the vibration amplitude of the bearing member 21 can be monitored in a sealed manner. Then, the belt transmission structure 16 is driven by the rotating driving member 15 to operate, so that the belt transmission structure 16 drives the bearing member 21 to rotate. At this time, the roller 22 is located above the bearing member 21 and rolls, and the vibration generated by the rotation of the bearing member 21 drives the top plate 13 to rise and fall, and the spring 20 is stretched accordingly. The distance sensor 10 monitors the distance between the top plate 13 and the top plate 13, and can detect the vibration amplitude of the bearing 21 according to the numerical difference, and can calculate and detect the abnormal sound size generated during the operation of the bearing 21 according to the vibration amplitude of the bearing 21. The abnormal sound value can be displayed by the electronic control screen 7. If the abnormal sound is large, the warning light 2 will flash to prompt, indicating that the current bearing 21 is unqualified, and the abnormal sound of the bearing 21 can be automatically detected. Finally, by arranging sound insulation cotton 8 on the inner wall of the cabinet 1, the noise generated during the operation of the rotating drive 15 and the bearing 21 and other related components can be reduced and transmitted to the outside of the cabinet 1, so as to improve the environmental protection of the detection device, thereby completing the use of the detection device.
Claims
1. A device for detecting abnormal sound of deep groove ball bearings, characterized in that: The cabinet (1) comprises a load-bearing platform (11) at the bottom, a base (12) being installed at the top of the load-bearing platform (11), a sound insulation cotton (8) being installed on the inner wall of the cabinet (1) outside the base (12), two bearing seats (17) being installed on one side of the top of the base (12), a bearing member (21) being installed above the base (12) between the bearing seats (17), a top plate (13) being installed above the bearing seats (17), and guide seats (21) being installed at the corner positions inside the top plate (13). 19), both ends of the guide seat (19) extend to the outside of the top plate (13), the inside of the guide seat (19) is movably connected with a guide rod (18), the top end of the guide rod (18) extends to the outside of the guide seat (19), the bottom end of the guide rod (18) extends to the outside of the guide seat (19) and is connected to the top of the base (12), a roller (22) is rotatably installed at the center position of the bottom end of the top plate (13) through a bracket, and the bottom end of the roller (22) touches the top end of the bearing member (21).
2. The device for detecting abnormal sound of deep groove ball bearings according to claim 1, characterized in that: A warning light (2) is installed on one side of the top of the cabinet (1), and an electric control panel (7) is provided on the outer wall of one side of the cabinet (1) via a bracket.
3. The device for detecting abnormal sound of deep groove ball bearings according to claim 1, characterized in that: Guide rails (3) are provided at both ends of the surface of the cabinet (1), a slide seat (4) is slidably connected to one side of the surface of the guide rail (3), a cabinet door (5) is provided on the inner wall between the slide seats (4), and a visual window (6) is provided at the center position of the surface of the cabinet door (5).
4. The device for detecting abnormal sound of deep groove ball bearings according to claim 1, characterized in that: A top seat (9) is provided on the top of the cabinet (1) above the top plate (13), and a distance sensor (10) is installed at the center position of the bottom end of the top seat (9).
5. The device for detecting abnormal sound of deep groove ball bearings according to claim 1, characterized in that: Upper connecting members (24) are provided on both sides of the bottom end of the top plate (13), and a spring (20) is installed at the bottom of the upper connecting member (24).
6. The device for detecting abnormal sound of deep groove ball bearings according to claim 1, characterized in that: An L-shaped seat body (14) is provided at the top end of the base (12) on one side of the top plate (13), a belt transmission structure (16) is provided on the outer wall of one side of the L-shaped seat body (14), and the inner wall of one end of the belt transmission structure (16) is connected to one end of a bearing member (21) via a coupling.
7. The device for detecting abnormal sound of deep groove ball bearings according to claim 6, characterized in that: A rotating drive member (15) is installed on the outer wall of the L-shaped seat body (14) away from the belt transmission structure (16), and one end of the rotating drive member (15) passes through the L-shaped seat body (14) and is connected to the inner wall of one end of the belt transmission structure (16).
8. The device for detecting abnormal sound of deep groove ball bearings according to claim 5, characterized in that: A lower connecting piece (23) is installed at one end of the spring (20) away from the upper connecting piece (24), and the bottom end of the lower connecting piece (23) contacts the top end of the base (12).
Citation Information
Patent Citations
Bearing vibration detection device
CN206601237U