Scraper blade fine adjustment mechanism for micro-gravure coating

By designing a scraper blade fine adjustment mechanism for micro-concave coating in the diaphragm coating machine, and using the cooperation of the push block and the cylinder, a slight fine adjustment of the distance between the scraper and the coating roller is achieved, solving the problem of inaccurate distance adjustment in traditional technology, reducing equipment losses, and ensuring adjustment accuracy.

CN222842393UActive Publication Date: 2025-05-09CHANGZHOU HUANFENG NEW MATERIAL EQUIP CO LTD
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Patent Information

Application Number
CN202421584949.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-05-09
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

When the existing diaphragm coating machine performs a slight adjustment of the distance between the coating scraper box and the coating roller, the traditional cylinder cannot meet the precise adjustment, resulting in a deviation in the moving distance and causing serious losses to the coating roller and the scraper blade.

Method used

A scraper blade fine adjustment mechanism for micro-concave coating is designed, including connecting wall panel fixing plates, slide rails, connecting plates, fine adjustment mechanisms, etc., and by pushing up and down movement of the block and pulling the cylinder, a slight fine adjustment of the distance between the scraper and the coating roller is achieved.

Benefits of technology

Through the design of the fine adjustment mechanism, the distance between the scraper and the coating roller is accurately adjusted, the pressure bearing degree of the scraper blade is reduced, the loss of the mesh roller and scraper blade is saved, and the adjustment accuracy is ensured.

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Abstract

The utility model relates to the field of coating equipment, in particular to a scraper blade fine adjustment mechanism for micro-concave coating, which comprises a connecting wall plate fixing plate, a sliding rail is arranged on the surface of one side of a connecting wall plate fixing plate body, a connecting plate is arranged on the sliding rail in a sliding manner, and a fine adjustment mechanism is mounted on the connecting plate. The static adjusting mechanism is arranged on the connecting plate provided with the coating scraper material box, so that when the distance between a scraper on the coating scraper material box and a coating roller needs to be finely adjusted, the coating scraper material box can move up and down through the arranged pushing block, and the connecting block pulled by the air cylinder is limited due to the inclined surface of the pushing block; the air cylinder can only pull the sliding block to move by a small distance, so that the distance is accurately adjusted, the distance of the blade in contact with the coating roller is more accurate, and the pressure bearing capacity of the scraper blade is reduced. And the loss of the net roller and the scraper blade is reduced. Therefore, the adjustment precision is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating equipment, in particular to a scraper blade fine adjustment mechanism for micro-concave coating. Background Art

[0002] Lithium battery separator production line refers to a series of equipment and process flow used to produce lithium battery separators. The separator is an important component of lithium batteries. It can isolate the positive and negative electrodes to prevent short circuits, while allowing lithium ions to pass through to achieve battery charging and discharging. The quality and performance of the separator directly affect the safety, cycle life and energy density of lithium batteries. When coating lithium battery separators, separator coating machines are often required.

[0003] Most of the existing diaphragm coating machines use cylinders to adjust when moving a coating scraper box with a scraper close to a coating roller. However, when the coating scraper box needs to be adjusted a small distance, the traditional cylinder cannot meet the requirements of fine adjustment, which will cause deviations in the moving distance, resulting in serious wear and tear of the coating roller and the blade. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a micro-concave coating scraper blade fine adjustment mechanism.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The micro-concave coating scraper blade fine adjustment mechanism comprises a connecting wallboard fixing plate, a sliding rail is arranged on the surface of one side of the connecting wallboard fixing plate body, a connecting plate is slidably arranged on the sliding rail, and a fine adjustment mechanism is installed on the connecting plate;

[0007] The fine adjustment mechanism comprises a driving assembly, a threaded rod is assembled and connected on the output end of the driving assembly, a connector is assembled and installed at the bottom of the threaded rod body, and a push block is installed at the bottom of a side wall of one side of the connector;

[0008] The side walls on both sides of the pushing block body are symmetrically provided with sliding grooves, a straight surface portion is arranged on the surface of one side of the pushing block body, and a conical surface portion is arranged below the straight surface portion.

[0009] In addition, a preferred structure is that a cylinder is provided at the rear end of the connecting wall panel fixing plate body, a piston rod assembled at the output end of the cylinder is connected to the connecting plate, a connecting block is provided at the front end of the connecting wall panel fixing plate body, a ball bearing is rotatably provided in a groove on a side wall of one side of the connecting block, and the ball bearing is in contact with the pushing block.

[0010] In addition, a preferred structure is that a cylinder fixed front seat is provided on a side wall of one side of the connecting plate body, and the cylinder fixed front seat is connected to the piston rod at the output end of the cylinder.

[0011] In addition, a preferred structure is that a slider is provided on the side wall surface of one side of the connecting plate body, the slider is slidably fitted on the slide rail, a guide rail is provided on the front side surface of the connecting plate body, and the push block is slidably fitted on the guide rail.

[0012] In addition, a preferred structure is that a reducer shield is provided outside the fine adjustment mechanism, and a hand wheel is connected to one side of the fine adjustment mechanism.

[0013] In addition, a preferred structure is that a flip adjustment seat is connected to one side of the connecting plate body, a connecting seat is provided on the front side of the flip adjustment seat, and a coating scraper material box is installed on the front side of the connecting seat.

[0014] The beneficial effects of the utility model are as follows: by arranging a static adjustment mechanism on the connection plate on which the coating scraper material box is installed, when it is necessary to fine-tune the distance between the scraper on the coating scraper material box and the coating roller, the arranged push block can be moved up and down, so that the connection block pulled by the cylinder can only pull the slider to move a small distance because of the inclined surface limit of the push block, thereby achieving fine adjustment of the distance, making the distance between the blade and the coating roller more accurate, reducing the pressure bearing strength of the scraper blade, saving the wear of the screen roller and the scraper blade, and ensuring the accuracy of adjustment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the connection seat and one side of the coating scraper box;

[0016] Figure 2 Schematic diagram of the fine adjustment mechanism installed on the connecting plate Figure 1 ;

[0017] Figure 3 It is a schematic diagram of the structure after the connection plate and the connection wall plate fixing plate are separated;

[0018] Figure 4 Schematic diagram of the fine adjustment mechanism installed on the connecting plate Figure 2 ;

[0019] Figure 5 It is a structural schematic diagram of the fine adjustment mechanism;

[0020] Figure 6 It is a schematic diagram of the structure of the push block.

[0021] In the figure: 001 coating scraper box, 002 connecting wall panel fixing plate, 0021 cylinder, 0022 slide rail, 0023 connecting block, 00231 ball bearing, 1 connecting plate, 11 cylinder fixed front seat, 12 slider, 13 guide rail, 2 reducer guard, 3 hand wheel, 4 flip adjustment seat, 5 connecting seat, 6 fine adjustment mechanism, 61 drive assembly, 62 threaded rod, 63 connector, 64 push block, 641 slide groove, 642 straight surface part, 643 conical surface part. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] Reference Figure 1-6 The micro-concave coating scraper blade fine-adjustment mechanism includes a connecting wall panel fixing plate 002, a slide rail 0022 is arranged on the surface of one side of the connecting wall panel fixing plate 002, a connecting plate 1 is slidably arranged on the slide rail 0022, and a fine-adjustment mechanism 6 is installed on the connecting plate 1, through which the connecting plate 1 can be moved a small distance on the slide rail 0022.

[0024] Among them, the fine adjustment mechanism 6 includes a driving component 61, a threaded rod 62 is assembled and connected on the output end of the driving component 61, a connecting head 63 is assembled and installed at the bottom of the rod body of the threaded rod 62, a pushing block 64 is installed at the bottom of the side wall of one side of the connecting head 63, and sliding grooves 641 are symmetrically opened on the side walls of both sides of the pushing block 64. A straight surface part 642 is arranged on the surface of one side of the pushing block 64, and a conical surface part 643 is arranged below the straight surface part 642. Through the vertical movement of the pushing block 64, micro adjustment can be performed.

[0025] Among them, a cylinder 0021 is arranged at the rear end of the plate body of the connecting wall panel fixing plate 002, a piston rod assembled at the output end of the cylinder 0021 is connected to the connecting plate 1, a connecting block 0023 is arranged at the front end of the plate body of the connecting wall panel fixing plate 002, a ball bearing 00231 is rotatably arranged in the groove of the side wall of one side of the connecting block 0023, the ball bearing 00231 is in contact with the pushing block 64, and the ball bearing 00231 is convenient for driving the connecting block 0023 to be pushed out while rolling.

[0026] In addition, a cylinder fixed front seat 11 is provided on the side wall of one side of the connecting plate 1, and the cylinder fixed front seat 11 is connected to the piston rod at the output end of the cylinder 0021. The cylinder fixed front seat 11 is used to be pushed by the piston rod of the cylinder 0021, so as to realize the sliding of the slider 12 on the slide rail 0022.

[0027] Among them, a slider 12 is arranged on the side wall surface of one side of the connecting plate 1, and the slider 12 is slidably arranged on the slide rail 0022. A guide rail 13 is arranged on the front surface of the connecting plate 1, and a push block 64 is slidably arranged on the guide rail 13. The push block 64 moves up and down on the guide rail 13, so that when the threaded rod 62 rotates, the connecting head 63 can only convert the rotational motion into linear motion.

[0028] A reducer shield 2 is disposed outside the fine adjustment mechanism 6 , and a hand wheel 3 is connected and disposed on one side of the fine adjustment mechanism 6 .

[0029] In addition, a flip adjustment seat 4 is connected to one side of the connecting plate 1, a connecting seat 5 is arranged on the front side of the flip adjustment seat 4, and a coating scraper material box 001 is installed on the front side of the connecting seat 5.

[0030] In this embodiment, the cylinder 0021 is set to push the cylinder fixed front seat 11 to move, so that the slider 12 slides on the slide rail 0022, thereby adjusting the distance between the scraper and the coating roller on the coating scraper box 001. When a small distance adjustment is required, the threaded rod 62 can be controlled to rotate by the drive component 61.

[0031] When the threaded rod 62 rotates, the connecting head 63 can only move linearly up and down because the bottom pushing block 64 is on the guide rail 13. When the pushing block 64 moves linearly, the ball bearing 00231 will slide on one side surface of the pushing block 64, from the straight surface portion 642 to the conical surface portion 643, and when sliding on the conical surface portion 643, a small gap will be generated between the ball bearing 00231 and the pushing block 64. To ensure that the ball bearing 00231 is always in contact with the conical surface, the cylinder 0021 is required to pull it. However, due to the limitation of the pushing block 64, the cylinder 0021 can only be adjusted by a small distance, thereby achieving fine adjustment of the distance of the scraper on the coating scraper box 001.

[0032] In the utility model, a static adjustment mechanism 6 is provided on the connection plate 1 on which the coating scraper material box 001 is installed, so that when it is necessary to fine-tune the distance between the scraper on the coating scraper material box 001 and the coating roller, the push block 64 can be provided to move up and down, so that the connection block 0023 pulled by the cylinder 0021 can only pull the slider 12 to move a small distance because of the inclined surface limit of the push block 64, thereby achieving fine adjustment of the distance, making the distance between the blade and the coating roller more accurate, reducing the pressure bearing strength of the scraper blade, saving the wear of the screen roller and the scraper blade, and ensuring the accuracy of the adjustment.

[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A scraper blade fine adjustment mechanism for micro-dimpled coating, comprising a wall panel fixing plate (002), characterized in that: A slide rail (0022) is provided on one side of the surface of the plate body of the connecting wall plate fixing plate (002), a connecting plate (1) is slidably provided on the slide rail (0022), and a fine adjustment mechanism (6) is installed on the connecting plate (1); The fine adjustment mechanism (6) comprises a driving assembly (61), a threaded rod (62) is mounted on the output end of the driving assembly (61), a connecting head (63) is mounted on the bottom of the rod body of the threaded rod (62), and a pushing block (64) is mounted on the bottom of a side wall of one side of the connecting head (63); The side walls of the pushing block (64) are symmetrically provided with sliding grooves (641), a straight surface portion (642) is provided on one surface of the pushing block (64), and a conical surface portion (643) is provided below the straight surface portion (642).

2. The micro-dimpled coating scraper blade fine adjustment mechanism according to claim 1, characterized in that: The rear end of the connecting wall panel fixing plate (002) is provided with a cylinder (0021), the piston rod assembled at the output end of the cylinder (0021) is connected to the connecting plate (1), the front end of the connecting wall panel fixing plate (002) is provided with a connecting block (0023), a ball bearing (00231) is rotatably provided in a groove of a side wall of one side of the connecting block (0023), and the ball bearing (00231) is in contact with the pushing block (64).

3. The micro-dimpled coating scraper blade fine adjustment mechanism according to claim 2, characterized in that: A cylinder fixed front seat (11) is provided on a side wall of one side of the connecting plate (1), and the cylinder fixed front seat (11) is connected to a piston rod at the output end of the cylinder (0021).

4. The micro-dimpled coating scraper blade fine adjustment mechanism according to claim 3, characterized in that: A sliding block (12) is provided on the side wall surface of one side of the connecting plate (1), and the sliding block (12) is slidably arranged on the sliding rail (0022). A guide rail (13) is provided on the front side surface of the connecting plate (1), and a pushing block (64) is slidably arranged on the guide rail (13).

5. The micro-dimpled coating scraper blade fine adjustment mechanism according to claim 1, characterized in that: A reducer shield (2) is arranged outside the fine adjustment mechanism (6), and a hand wheel (3) is connected and arranged on one side of the fine adjustment mechanism (6).

6. The micro-dimpled coating scraper blade fine adjustment mechanism according to claim 1, characterized in that: A flip adjustment seat (4) is connected to one side of the connecting plate (1), a connecting seat (5) is provided on the front side of the flip adjustment seat (4), and a coating scraper material box (001) is installed on the front side of the connecting seat (5).