Large thrust combined gear milling machine
By designing a large thrust combined milling machine, using complex transmission and screw mechanism, the problems of inconvenient combined use and poor adjustment flexibility of existing milling machines are solved, and efficient and stable milling teeth processing is achieved.
Patent Information
- Application Number
- CN202421430761.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-06-21
AI Technical Summary
Existing milling gear machines cannot be used in combination, they are inconvenient to use, have poor adjustment flexibility, and are not good in adaptability and stability.
A large-scale thrust combined milling machine is designed, adopting structures such as support seat, rotating disc, gear ring, rotating gear, drive gear, transmission gear and stepper motor, and the flexible adjustment and stable rotation of the milling gear mechanism are achieved through the screw mechanism and the slide mechanism.
The combined installation and mobile transportation of milling gear machines are realized, processing efficiency and adaptability are improved, and the stable operation of the equipment and high-precision processing are ensured.
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Figure CN222843264U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear milling machines, in particular to a large-scale thrust combined gear milling machine. Background Art
[0002] Gear processing is a specialized field in mechanical processing. Traditionally, gear milling is performed by various types of gear hobbing machines, gear hobbing cutters, and finger milling cutters as conventional tools. Compared with other processing fields (turning, milling, boring, and drilling), the production efficiency has been greatly improved due to the use of a large number of advanced tools. However, the gear processing tools have not changed much, resulting in little improvement in production efficiency. This is mainly because the tool material for gear milling is mostly high-speed steel, which is more suitable for grinding involute surfaces. However, because of the use of high-speed steel, the cutting speed is much lower than that of hard metal, and a large amount of lubricating coolant is required to improve the durability of the tool. Short service life, low cutting efficiency, and high tool manufacturing cost are the common characteristics of gear processing tools. The gear hobbing machine for processing external cylindrical gears is a kind of machine tool with a transmission mechanism connected to each other, and the transmission coefficient and transmission accuracy requirements are very high. The price of machine tools, especially large gear milling machine tools, is relatively expensive, so general mechanical processing plants, except for special reducers and gear machine professional factories, will not be equipped with many gear hobbing machines, and the production capacity is limited. If mass production of gears occurs, it becomes urgent to improve the gear processing efficiency, or first solve the problem of fast rough milling of gears.
[0003] The existing CN1872473A gear milling machine can greatly improve the efficiency of rough milling of external cylindrical gears, but it has shortcomings. The existing equipment cannot be used in combination, is inconvenient to move and use, has poor adjustment flexibility, and has poor adaptability and stability. Therefore, a large-scale thrust combined gear milling machine is needed to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a large-scale thrust combined gear milling machine to solve the problems mentioned in the above background technology that the gear milling machines cannot be used in combination, are inconvenient to move and use, have poor adjustment flexibility, and have poor adaptability and stability.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a large-scale thrust combined gear milling machine, comprising a support seat, a rotating disk is installed on the upper end of the support seat, and a gear ring is placed on the upper end of the rotating disk, a rotating gear is inserted and installed at the center position of the inner wall of the support seat, and driving gears are meshed and installed on both sides of the rotating gear, a first transmission gear is meshed and installed on one side of the driving gear, and a second transmission gear is meshed and installed on one side of the first transmission gear, a stepping motor is installed on the lower end of the second transmission gear, and the stepping motor, the second transmission gear, the first transmission gear and the driving gear are inlaid and installed on both sides of the inner wall of the support seat, the upper end of the rotating gear is fixedly connected to the lower end of the rotating disk, and the inner wall of the rotating disk A first slide groove is installed, a first screw mechanism is inserted and installed on the inner wall of the first slide groove, and a first screw slider is sleeved and installed on the outer wall of the first screw mechanism, a support clamp is fixedly connected to the upper end of the first screw slider, and a gear ring is placed on the upper end of the support clamp, a limiting sliding ball is inlaid and installed on the upper edge of the support seat, and the limiting sliding ball is slidably connected to the lower edge of the rotating disk, a splicing buckle block is inserted and installed on one side of the support seat, and a moving car is fixedly connected to one side of the splicing buckle block, a second slide groove is opened on the upper end of the moving car, and a second screw mechanism is inserted and installed on the inner wall of the second slide groove, a second screw slider is sleeved and installed on the outer wall of the second screw mechanism, and a milling gear mechanism is installed on the upper end of the second screw slider.
[0006] Preferably, the mobile vehicle is installed in a matching and limited manner with the support seat by splicing buckle blocks, and the mobile vehicle is an electric drive structure.
[0007] Preferably, one side of the gear milling mechanism is a lifting structure, and the gear milling mechanism is slidably connected to the moving vehicle on the second screw mechanism through a second screw slider.
[0008] Preferably, the rotating disk is connected to the support seat in a transmission meshing and rotational manner through a driving gear, a first transmission gear and a second transmission gear.
[0009] Preferably, the rotating disk is connected to the support seat in a limited sliding support rotation manner through a limiting sliding ball, and the limiting sliding ball is distributed in a double-layer structure at the upper end of the support seat.
[0010] Preferably, the gear ring is clamped and installed with the rotating disk through a support clamp, and the support clamp is connected to the first slide groove on the first screw mechanism through a first screw slider in a screw sliding manner, and the support clamp and the first screw mechanism are distributed in a cross position.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the large-scale thrust combination milling machine can be moved and transported by driving the milling mechanism through a mobile vehicle, which is convenient to use and can be assembled and used by splicing buckles, and the milling mechanism can be moved and adapted by the second screw mechanism and the second screw slider, and the first screw mechanism and the first screw slider drive the supporting clamp to slide the screw, which can be flexibly adjusted, and the rotating disk can be driven to rotate stably by the limiting sliding ball, rotating gear, driving gear, first transmission gear, second transmission gear and stepping motor, and the drive is more stable, and the adaptability and stability of use are better. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a front view of a large-scale thrust combined gear milling machine of the utility model;
[0013] Figure 2 This is a cross-sectional view of a large-scale thrust combined gear milling machine of the utility model;
[0014] Figure 3 This is a top view of a sectional view of a rotating disk of a large-scale thrust combined gear milling machine of the utility model;
[0015] Figure 4 This utility model is a large-scale thrust combined gear milling machine Figure 2 Enlarged view of point A in the middle;
[0016] Figure 5 This utility model is a large-scale thrust combined gear milling machine Figure 2 Enlarged view of point B in the middle;
[0017] Figure 6 This utility model is a large-scale thrust combined gear milling machine Figure 2 Enlarged view of center C.
[0018] In the figure: 1. support seat, 2. mobile car, 3. milling gear mechanism, 4. rotating disk, 5. gear ring, 6. first screw mechanism, 7. second screw mechanism, 8. second screw slider, 9. support clamp, 10. first slide groove, 11. first screw slider, 12. limit slide ball, 13. rotating gear, 14. driving gear, 15. first transmission gear, 16. second transmission gear, 17. stepping motor, 18. second slide groove, 19. splicing buckle block. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-6 The utility model provides a technical solution: a large-scale thrust combined milling machine, including a support seat 1, a mobile car 2, a milling mechanism 3, a rotating disk 4, a gear ring 5, a first screw mechanism 6, a second screw mechanism 7, a second screw slider 8, a support clamp 9, a first slide 10, a first screw slider 11, a limit slide ball 12, a rotating gear 13, a driving gear 14, a first transmission gear 15, a second transmission gear 16, a stepping motor 17, a second slide 18 and a splicing buckle block 19. A rotating disk 4 is installed on the upper end of the support seat 1, and a gear ring 5 is placed on the upper end of the rotating disk 4. The rotating disk 4 is connected to the support seat 1 in a transmission meshing rotation through the driving gear 14, the first transmission gear 15 and the second transmission gear 16, so that the rotating disk 4 can be meshed and rotated stably, and the effect is better.
[0021] The rotating disk 4 is connected to the support seat 1 in a limited sliding support rotation through a limiting sliding ball 12, and the limiting sliding ball 12 is distributed in a double-layer structure at the upper end of the support seat 1, so that the rotating disk 4 can perform double-layer support sliding, and the rotation is more stable. The gear ring 5 is clamped and installed with the rotating disk 4 through a supporting clamp 9, and the supporting clamp 9 is connected to the first slide groove 10 on the first screw mechanism 6 in a screw sliding manner through the first screw slider 11, and the supporting clamp 9 and the first screw mechanism 6 are distributed in a cross position, so that the gear ring 5 can be clamped and fixed, and can be adapted and adjusted.
[0022] A rotating gear 13 is inserted and installed at the center position of the inner wall of the support base 1, and driving gears 14 are meshed and installed on both sides of the rotating gear 13, a first transmission gear 15 is meshed and installed on one side of the driving gear 14, and a second transmission gear 16 is meshed and installed on one side of the first transmission gear 15, a stepping motor 17 is installed at the lower end of the second transmission gear 16, and the stepping motor 17, the second transmission gear 16, the first transmission gear 15 and the driving gear 14 are inlaid and installed on both sides of the inner wall of the support base 1, the upper end of the rotating gear 13 is fixedly connected to the lower end of the rotating disk 4, and a first slide groove 10 is installed on the inner wall of the rotating disk 4, and a first wire is inserted and installed on the inner wall of the first slide groove 10 Rod mechanism 6, and the first screw mechanism 6 is sleeved with a first screw slider 11 on the outer wall, the upper end of the first screw slider 11 is fixedly connected with a support clamp 9, and a gear ring 5 is placed on the upper end of the support clamp 9, the upper edge of the support seat 1 is inlaid with a limiting slide ball 12, and the limiting slide ball 12 is slidably connected to the lower edge of the rotating disk 4, a splicing buckle block 19 is inserted and installed on one side of the support seat 1, and a moving vehicle 2 is fixedly connected to one side of the splicing buckle block 19, the moving vehicle 2 is matched and limitedly installed with the support seat 1 through the splicing buckle block 19, and the moving vehicle 2 is an electric drive structure, which makes it convenient for the moving vehicle 2 to be moved and transported, and can be adapted for combined installation.
[0023] A second slide groove 18 is opened at the upper end of the mobile vehicle 2, and the second screw mechanism 7 is installed on the inner wall of the second slide groove 18, and the second screw slider 8 is installed on the outer wall of the second screw mechanism 7, and the milling gear mechanism 3 is installed on the upper end of the second screw slider 8. One side of the milling gear mechanism 3 is a lifting structure, and the milling gear mechanism 3 is slidably connected with the mobile vehicle 2 on the second screw mechanism 7 through the second screw slider 8, so that the milling gear mechanism 3 can be conveniently lifted and lowered and moved left and right, and has better adaptability.
[0024] Working principle: When using the large-scale thrust combination milling machine, first, the milling mechanism 3 of the device is moved and transported by the mobile vehicle 2, and can be inserted and positioned with the support seat 1 by the splicing buckle block 19, and then the gear ring 5 is placed on the rotating disk 4, and then the support clamp 9 is driven to slide by the first screw mechanism 6, the first slide groove 10 and the first screw slider 11 to clamp the gear ring 5, and then the milling mechanism 3 is used for milling processing. When adaptation adjustment is required, the second screw mechanism 7 and the second screw slider 8 can be used to move left and right for adjustment. When rotation adjustment is required, the rotating disk 4 can be driven by the rotating gear 13, the driving gear 14, the first transmission gear 15, the second transmission gear 16, the stepping motor 17 and the limiting slide ball 12 to engage and support the rotation for rotation processing. This is the use process of the large-scale thrust combination milling machine.
[0025] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A large-scale thrust combined gear milling machine, comprising a support base (1), a rotating disk (4) being mounted on the upper end of the support base (1), and a gear ring (5) being placed on the upper end of the rotating disk (4), characterized in that: A rotating gear (13) is inserted and installed at the center position of the inner wall of the support seat (1), and driving gears (14) are meshed and installed on both sides of the rotating gear (13), a first transmission gear (15) is meshed and installed on one side of the driving gear (14), and a second transmission gear (16) is meshed and installed on one side of the first transmission gear (15), a stepping motor (17) is installed at the lower end of the second transmission gear (16), and the stepping motor (17), the second transmission gear (16), the first transmission gear (15) and the driving gear (14) are embedded and installed on both sides of the inner wall of the support seat (1), the upper end of the rotating gear (13) is fixedly connected to the lower end of the rotating disk (4), and a first sliding groove (10) is installed on the inner wall of the rotating disk (4), and a first screw mechanism (6) is inserted and installed on the inner wall of the first sliding groove (10), and the first screw mechanism (6) is inserted and installed on the inner wall of the first sliding groove (10), and the first screw mechanism (6) is inserted and installed on the inner wall of the first screw mechanism (6). A first screw slider (11) is sleeved and installed on the outer wall of a screw mechanism (6), a support clamp (9) is fixedly connected to the upper end of the first screw slider (11), and a gear ring (5) is placed on the upper end of the support clamp (9), a limit sliding ball (12) is embedded and installed on the upper edge of the support seat (1), and the limit sliding ball (12) is slidably connected to the lower edge of the rotating disk (4), a splicing buckle block (19) is inserted and installed on one side of the support seat (1), and a moving vehicle (2) is fixedly connected to one side of the splicing buckle block (19), a second slide groove (18) is opened on the upper end of the moving vehicle (2), and a second screw mechanism (7) is inserted and installed on the inner wall of the second slide groove (18), a second screw slider (8) is sleeved and installed on the outer wall of the second screw mechanism (7), and a milling gear mechanism (3) is installed on the upper end of the second screw slider (8).
2. A large-scale thrust combined gear milling machine according to claim 1, characterized in that: The mobile vehicle (2) is installed in a matching limited position with the support seat (1) by splicing buckle blocks (19), and the mobile vehicle (2) is an electric drive structure.
3. A large-scale thrust combined gear milling machine according to claim 2, characterized in that: One side of the gear milling mechanism (3) is a lifting structure, and the gear milling mechanism (3) is slidably connected to the moving vehicle (2) on the second screw mechanism (7) via a second screw slider (8).
4. A large-scale thrust combined gear milling machine according to claim 3, characterized in that: The rotating disk (4) is connected to the support seat (1) in a transmission meshing rotational manner via a driving gear (14), a first transmission gear (15) and a second transmission gear (16).
5. A large-scale thrust combined gear milling machine according to claim 4, characterized in that: The rotating disk (4) is connected to the support seat (1) in a limited sliding support rotation manner via the limited sliding beads (12), and the limited sliding beads (12) are distributed in a double-layer structure at the upper end of the support seat (1).
6. A large-scale thrust combined gear milling machine according to claim 5, characterized in that: The gear ring (5) is clamped and installed with the rotating disk (4) via a supporting clamp (9), and the supporting clamp (9) is connected to the first slide groove (10) on the first screw mechanism (6) via a first screw slider (11) in a screw sliding manner, and the supporting clamp (9) and the first screw mechanism (6) are distributed in a cross position.
Citation Information
Patent Citations
Gear milling machine
CN1872473A