Rapid cooling tank
By designing a combination structure of a fast cooling tank in a chemical storage tank, including the cooling tank main body, heat exchanger, heat exchange base and heat exchange pump, the problems of low heat transfer rate and uneven heat distribution of existing storage tank cooling methods are solved, and rapid and uniform cooling and efficient heat exchange of chemical products are achieved.
Patent Information
- Application Number
- CN202520602831.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2035-04-02
AI Technical Summary
The cooling methods of existing chemical storage tanks have problems such as low heat transfer rate, uneven heat distribution and low heat exchange efficiency, which leads to self-polymerization and impurities forming during storage of chemical products.
A rapid cooling tank is designed, adopting a combined structure of the cooling tank main body, heat exchanger, heat exchange base and heat exchange pump, and the liquid circuit circulation is realized through the pipeline, and the dual heat dissipation structure of the ventilation hood and the cooling cylinder is used to enhance the heat exchange efficiency.
It realizes rapid and uniform cooling of materials in the tank body, improves heat exchange efficiency, ensures that chemical products can maintain appropriate temperature during storage, and avoids self-polymerization and impurities formation.
Smart Images

Figure CN222845773U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a rapid cooling tank and belongs to the technical field of chemical storage tanks. Background Art
[0002] In the field of chemical production, some organic chemical products (such as styrene, methyl methacrylate, etc.) have strict requirements on storage temperature. These substances are prone to self-polymerization under heating conditions, and the traditional solution mainly uses cooling tanks with sandwich structures to implement liquid cooling.
[0003] However, this technical solution has the following significant defects: First, the cooling method based on the outer wall interlayer forms a unidirectional cooling path from the outer layer to the center, resulting in a low heat transfer rate and uneven gradient distribution, which can easily cause different heating of the materials inside the tank; second, the uneven heat distribution will cause local temperature to exceed the standard, causing the chemical product to self-aggregate and form impurities; third, the heat transfer method that solely relies on liquid media has a low heat exchange efficiency, which makes it difficult for the overall cooling efficiency to meet the needs of efficient temperature control. Utility Model Content
[0004] The technical problem to be solved by the utility model is: to overcome the deficiencies of the prior art, to provide a rapid cooling tank, to optimize the cooling structure, to improve the heat exchange efficiency of the storage tank, so that the chemical products inside the storage tank can quickly and evenly obtain a suitable storage temperature.
[0005] The utility model discloses a rapid cooling tank, comprising a cooling tank body, wherein a heat exchanger for cooling materials is provided inside the cooling tank body; the cooling tank body is arranged on a heat exchange base for storing cooling liquid, and a heat exchange pump is provided on the heat exchange base; the heat exchange base, the heat exchanger and the heat exchange pump are connected by pipelines to realize liquid circulation.
[0006] The cooling tank body comprises: a tank body and a tank cover which are arranged in coordination; one end of the heat exchanger is fixedly connected to the tank cover.
[0007] The tank body includes: a cooling barrel, a liquid storage tank is arranged inside the cooling barrel, and heat sinks are evenly arranged on the outer wall of the liquid storage tank; a ventilation hood is arranged on the outer layer of the cooling barrel, and a plurality of air flow partitions are arranged on the inner wall of the ventilation hood; an air inlet is arranged on the ventilation hood, and the air inlet pipeline is connected to an external air source.
[0008] The heat exchange base comprises a bottom plate, on which a plurality of heat dissipation plates arranged at intervals are arranged, and on which a ring-shaped liquid storage bin is arranged.
[0009] The airflow output by the ventilation hood can be discharged into the interior of the heat exchange base and discharged from the gaps of the heat dissipation plate.
[0010] Furthermore, the heat exchange base also includes: a cover plate connected to the opening of the liquid storage bin, and a plurality of air holes are provided on the cover plate.
[0011] The heat exchange pump is arranged on the cover plate.
[0012] Furthermore, the air flow partition separates the interlayer space between the ventilation hood and the cooling barrel into a plurality of air flow cavities, and the air outlets of the air flow cavities are connected to the interior of the heat exchange base.
[0013] Furthermore, a plurality of support rods are provided at the bottom of the cooling barrel.
[0014] Furthermore, the heat exchanger includes: a heat exchange tube, a heat exchange partition is arranged inside the heat exchange tube, the heat exchange partition can divide the space inside the heat exchange tube into a plurality of chambers, the heat exchange partition and the inner wall of the heat exchange tube are separated by a flow port, and the chambers can be connected through the flow port.
[0015] The heat exchange tube is matched with an end cover, and the end cover is provided with a liquid exchange interface, and the liquid exchange interface is communicated with the chamber.
[0016] A plurality of heat exchange fins are arranged on the outer wall of the heat exchange tube.
[0017] Furthermore, a material interface and a heat exchange interface are provided on the tank cover, and the heat exchange tube is inserted into the heat exchange interface.
[0018] Furthermore, a temperature sensor is also provided on the tank cover.
[0019] Compared with the prior art, the utility model has the following beneficial effects:
[0020] The ventilation hood and cooling cylinder perform dual heat dissipation on the outer layer of the tank body, enhancing the heat exchange effect of the outer layer of the tank body; the heat exchanger, heat exchange base and heat exchange pump constitute a circulating liquid circuit, and the coolant circulates inside the heat exchanger to quickly complete the heat exchange inside the tank body, greatly improving the cooling efficiency of the material in the tank body; the airflow discharged from the ventilation hood blows toward the heat exchange base, enhancing the heat dissipation efficiency of the heat exchange base and ensuring that the coolant discharged from the heat exchanger is quickly cooled. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of a rapid cooling tank of the utility model;
[0022] Figure 2 It is a longitudinal cross-sectional structural schematic diagram of a rapid cooling tank of the utility model;
[0023] Figure 3 yes Figure 2 A schematic diagram of the local enlarged structure at point A in the middle;
[0024] Figure 4 yes Figure 2 A schematic diagram of the local enlarged structure at B in the middle;
[0025] Figure 5The utility model is a schematic diagram of a transverse cross-sectional structure of a rapid cooling tank.
[0026] In the figure:
[0027] 1. heat exchange base; 101. bottom plate; 102. heat sink; 103. liquid storage tank; 104. cover plate; 105. air vent;
[0028] 2. Tank body; 201. Liquid storage tank; 202. Cooling barrel; 203. Heat sink; 204. Ventilation hood; 205. Air flow baffle; 206. Air inlet; 207. Air flow cavity;
[0029] 3. Tank cover; 301. Material interface; 302. Heat exchange interface; 303. Temperature sensor;
[0030] 4. Heat exchanger; 401. End cover; 402. Liquid exchange interface; 403. Heat exchange tube; 404. Heat exchange fin; 405. Heat exchange baffle; 406. Flow port;
[0031] 5. Heat exchange pump. DETAILED DESCRIPTION
[0032] like Figure 1-Figure 5 As shown, this embodiment is implemented through the following technical solutions: a heat exchanger 4 for cooling the material is provided inside the cooling tank body; the cooling tank body is arranged on a heat exchange base 1 for storing coolant, and a heat exchange pump 5 is provided on the heat exchange base 1; the heat exchange base 1, the heat exchanger 4 and the heat exchange pump 5 are connected by pipelines to realize liquid circulation.
[0033] The cooling tank body comprises: a tank body 2 and a tank cover 3 which are arranged in coordination; one end of a heat exchanger 4 is fixedly connected to the tank cover 3 .
[0034] The tank body 2 includes: a cooling barrel 202, a liquid storage tank 201 is provided inside the cooling barrel 202, and the outer wall of the liquid storage tank 201 is evenly provided with heat sinks 203; the outer layer of the cooling barrel 202 is provided with a ventilation hood 204, and the inner wall of the ventilation hood 204 is provided with a plurality of air flow baffles 205; the ventilation hood 204 is provided with an air inlet 206, and the air inlet 206 pipeline is connected to an external air source.
[0035] The heat exchange base 1 comprises a bottom plate 101 , on which a plurality of heat dissipation plates 102 arranged at intervals are disposed, and on which an annular liquid storage bin 103 is disposed.
[0036] The airflow output by the ventilation hood 204 can be discharged into the interior of the heat exchange base 1 and discharged from the gaps in the heat dissipation plate 102 .
[0037] Specifically, the heat exchange base 1 further includes: a cover plate 104 connected to the opening of the liquid storage bin 103, and a plurality of air holes 105 are provided on the cover plate 104;
[0038] The heat exchange pump 5 is arranged on the cover plate 104 .
[0039] Specifically, the airflow baffle 205 divides the interlayer space between the ventilation hood 204 and the cooling barrel 202 into a plurality of airflow cavities 207, and the air outlets of the airflow cavities 207 are connected to the interior of the heat exchange base 1. Figure 4 As shown, the airflow in the ventilation hood 204 is discharged from the outlets of the plurality of airflow cavities 207 into the inner circle of the liquid storage bin 103 , and further, the airflow passes through the gaps between the plurality of heat dissipation plates 102 and is discharged to the outside.
[0040] The air path of the ventilation hood 204 cools the cooling barrel 202 and the heat exchange base 1 in turn, forming a gradient heat dissipation.
[0041] Specifically, a plurality of support rods are provided at the bottom of the cooling barrel 202 .
[0042] Specifically, the heat exchanger 4 includes: a heat exchange tube 403, a heat exchange partition 405 is arranged inside the heat exchange tube 403, the heat exchange partition 405 can divide the space inside the heat exchange tube 403 into a plurality of chambers, and a flow port 406 is provided between the heat exchange partition 405 and the inner wall of the heat exchange tube 403, and the chambers can be connected through the flow port 406.
[0043] The heat exchange tube 403 is provided with an end cover 401 , and the end cover 401 is provided with a liquid exchange interface 402 , which is communicated with the chamber.
[0044] In this embodiment, the heat exchange baffle 405 can divide the interior of the heat exchange tube 403 into two chambers, both of which are connected to the liquid exchange interface 402, and the chambers are connected through the flow port 406. Figure 2 shown.
[0045] A plurality of heat exchange fins 404 are disposed on the outer wall of the heat exchange tube 403. The heat exchange fins 404 increase the contact area between the heat exchanger 4 and the material, and the heat exchange baffle 405 inside the heat exchange tube 403 can extend the flow path of the coolant, and the combined effect of the two improves the heat exchange efficiency.
[0046] Specifically, the tank cover 3 is provided with a material interface 301 and a heat exchange interface 302, and the heat exchange tube 403 is inserted into the heat exchange interface 302. The material interface 301 is used for filling or extracting materials from the liquid storage tank 201.
[0047] Specifically, the tank cover 3 is also provided with a temperature sensor 303, and the probe of the preferred temperature sensor 303 can be placed in the liquid storage tank 201. The temperature sensor 303 can monitor the material temperature in real time, and can be linked to adjust the flow of the heat exchange pump 5 or the supply of the external gas source to achieve energy efficiency optimization.
[0048] The specific use principle of the utility model is as follows:
[0049] After the heat exchange pump 5 is started, the coolant in the liquid storage tank 103 of the heat exchange base 1 is pumped into the liquid exchange interface 402 of the heat exchanger 4. The coolant flows through the chambers separated by the heat exchange baffle 405 in the heat exchange tube 403 in sequence, and flows between the chambers through the flow port 406. In this process, the heat exchange fins 404 on the outer wall of the heat exchange tube 403 exchange heat with the material in the tank, and the coolant after absorbing the heat of the material returns to the liquid storage tank 103 through the pipeline, forming a closed-loop liquid circuit circulation.
[0050] The cooling barrel 202 is sealed and filled with coolant. The liquid storage tank 201 conducts heat to the cooling barrel 202 through the tank wall. The heat sink 203 increases the contact area between the liquid storage tank 201 and the coolant in the cooling barrel 202, thereby enhancing the heat transfer effect. The external air source is injected into the ventilation hood 204 through the air inlet 206. The airflow is evenly distributed to a plurality of airflow cavities 207 by the airflow baffle 205. The airflow contacts the outer wall of the cooling barrel 202, thereby enhancing the heat dissipation of the cooling barrel 202.
[0051] Furthermore, the airflow discharged from the airflow cavity 207 enters the interior of the heat exchange base 1, passes through the gap of the heat sink 102, performs secondary heat dissipation on the coolant in the liquid storage tank 103, and is finally discharged from the gap of the heat sink 102, thereby achieving coordinated heat dissipation of the air path and the liquid path.
[0052] Of course, the above contents are only preferred embodiments of the present invention and cannot be considered to limit the scope of the embodiments of the present invention. The present invention is not limited to the above examples, and any equivalent changes and improvements made by ordinary technicians in the technical field within the essential scope of the present invention shall fall within the scope of the patent coverage of the present invention.
Claims
1. A rapid cooling tank, characterized in that: The cooling tank body comprises a cooling tank body, wherein a heat exchanger (4) for cooling materials is provided inside the cooling tank body; the cooling tank body is arranged on a heat exchange base (1) for storing cooling liquid, and a heat exchange pump (5) is provided on the heat exchange base (1); the heat exchange base (1), the heat exchanger (4) and the heat exchange pump (5) are connected by pipelines to realize liquid circulation; The cooling tank body comprises: a tank body (2) and a tank cover (3) which are arranged in a coordinated manner; one end of the heat exchanger (4) is fixedly connected to the tank cover (3); The tank body (2) comprises: a cooling barrel (202), the cooling barrel (202) being provided with a liquid storage tank (201) in its inner sleeve, and the outer wall of the liquid storage tank (201) being evenly provided with heat sinks (203); the outer sleeve of the cooling barrel (202) being provided with a ventilation hood (204), and the inner wall of the ventilation hood (204) being provided with a plurality of air flow baffles (205); the ventilation hood (204) being provided with an air inlet (206), and the air inlet (206) being connected to an external air source through a pipeline; The heat exchange base (1) comprises a bottom plate (101), a plurality of heat dissipation plates (102) arranged at intervals are provided on the bottom plate (101), and an annular liquid storage bin (103) is provided on the heat dissipation plate (102); The airflow output by the ventilation hood (204) can be discharged into the interior of the heat exchange base (1) and discharged from the gaps in the heat dissipation plate (102).
2. A rapid cooling tank according to claim 1, characterized in that: The heat exchange base (1) further comprises: a cover plate (104) connected to the opening of the liquid storage bin (103), the cover plate (104) being provided with a plurality of air holes (105); The heat exchange pump (5) is arranged on the cover plate (104).
3. A rapid cooling tank according to claim 1, characterized in that: The airflow baffle (205) divides the interlayer space between the ventilation hood (204) and the cooling barrel (202) into a plurality of airflow cavities (207), and the air outlets of the airflow cavities (207) are connected to the interior of the heat exchange base (1).
4. A rapid cooling tank according to claim 1, characterized in that: A plurality of support rods are provided at the bottom of the cooling barrel (202).
5. A rapid cooling tank according to claim 1, characterized in that: The heat exchanger (4) comprises: a heat exchange tube (403), a heat exchange baffle (405) being arranged inside the heat exchange tube (403), the heat exchange baffle (405) being able to divide the space inside the heat exchange tube (403) into a plurality of chambers, a flow port (406) being arranged between the heat exchange baffle (405) and the inner wall of the heat exchange tube (403), and the chambers being able to communicate with each other through the flow port (406); The heat exchange tube (403) is provided with an end cover (401), the end cover (401) is provided with a liquid exchange interface (402), and the liquid exchange interface (402) is communicated with the chamber; A plurality of heat exchange fins (404) are provided on the outer wall of the heat exchange tube (403).
6. A rapid cooling tank according to claim 5, characterized in that: The tank cover (3) is provided with a material interface (301) and a heat exchange interface (302), and the heat exchange tube (403) is inserted into the heat exchange interface (302).
7. A rapid cooling tank according to claim 6, characterized in that: A temperature sensor (303) is also provided on the tank cover (3).