Warp knitting machine creel with adjustable spool angle and warp knitting machine

By designing a yarn angle adjustable warp knitting machine yarn rack, using mount seats, rotary drive components and other components, the problem that traditional warp knitting machines cannot adjust the yarn angle separately is solved, and the uniformity of yarn tension and the flatness of the fabric are achieved.

CN222846956UActive Publication Date: 2025-05-09SHANTOU XIONGWEI WEAVING CO LTD
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Patent Information

Application Number
CN202520200961.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2025-05-09
Estimated Expiration
2035-02-10

AI Technical Summary

Technical Problem

Traditional warp knitting machines cannot adjust the angle of the yarn barrel separately for the specified yarn barrel, resulting in uneven unwinding tension of the yarn and easy to appear fabric defects.

Method used

A yarn angle adjustable warp knitting machine yarn rack is designed, including a base plate, a vertical plate, an adjustment mechanism and an auxiliary control mechanism. Automatic or manual adjustment of the yarn angle is achieved through the combination of the mounting base, rotary drive assembly, connection assembly, control assembly and transmission assembly.

Benefits of technology

A separate angle adjustment of the designated yarn barrel is achieved, avoiding abnormal yarn tension, reducing the occurrence of fabric defects, and providing flexible choices for manual and automatic adjustment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of warp knitting machines, in particular to a warp knitting machine creel with an adjustable spool angle and a warp knitting machine, the creel comprises a bottom plate, an adjusting mechanism and an auxiliary control mechanism; a vertical plate is arranged on the bottom plate; the adjusting mechanism comprises a mounting seat and a rotary driving assembly, the mounting seat is rotationally arranged on the vertical plate, the mounting seat is connected with the vertical plate through a torsional spring, and a spool is rotationally arranged on the mounting seat; the rotary driving assembly is arranged on the vertical plate; the auxiliary control mechanism comprises a connecting assembly, a control assembly and a transmission assembly, the rotary driving assembly is in transmission connection with the connecting assembly, the control assembly is used for controlling connection and disconnection of the connecting assembly, and the two ends of the transmission assembly are in transmission connection with the connecting assembly and the mounting base respectively. According to the utility model, the function of adjusting the angle of the spool is realized, and the problem that the traditional warp knitting machine cannot independently adjust the specified spool is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of warp knitting machines, in particular to a warp knitting machine creel with adjustable yarn tube angle and a warp knitting machine. Background Art

[0002] When the yarn is unwound from the bobbin, if the bobbin angle is not appropriate, the yarn unwinding tension may be uneven. For example, when the bobbin is tilted at too large an angle, the yarn may experience local friction increase or relaxation during the unwinding process. Uneven tension may cause defects in the fabric, such as inconsistent coil sizes and uneven fabric surface.

[0003] To this end, a Chinese patent with authorization announcement number CN215404840U discloses an angle-adjustable Raschel warp knitting machine, which, through the setting of a rotating structure, allows the angle of the delivered warp yarn to be changed by pushing and pulling a handle, and can be operated while warp knitting is in progress, thereby achieving the effect of adjustable warp yarn angle during the warp knitting process.

[0004] However, the traditional adjustment method is achieved by pushing and pulling the handle, and the angles of multiple yarn tubes are always adjusted consistently, and cannot be adjusted according to the state of each yarn, resulting in insufficient practicality. Utility Model Content

[0005] In view of the above problems, a warp knitting machine creel with adjustable yarn bobbin angle is provided, which solves the problem that traditional warp knitting machines cannot individually adjust specified yarn bobbins through a bottom plate, a vertical plate, an adjustment mechanism and an auxiliary control mechanism.

[0006] In order to solve the problems of the prior art, the utility model provides a warp knitting machine yarn frame with adjustable yarn bobbin angle, comprising a base plate, an adjusting mechanism and an auxiliary control mechanism; a vertical plate is provided on the base plate; the adjusting mechanism comprises a mounting seat and a rotary drive assembly, the mounting seat is rotatably arranged on the vertical plate, and the mounting seat is connected to the vertical plate through a torsion spring, and a yarn bobbin is rotatably arranged on the mounting seat; the rotary drive assembly is arranged on the vertical plate; the auxiliary control mechanism comprises a connecting assembly, a control assembly and a transmission assembly, the rotary drive assembly is transmission-connected to the connecting assembly, the control assembly is used to control the connection and disconnection of the connecting assembly, and the two ends of the transmission assembly are transmission-connected to the connecting assembly and the mounting seat respectively.

[0007] Preferably, the connecting assembly includes a connecting ring and a docking ring; the connecting ring is transmission-connected to the transmission assembly; the docking ring is transmission-connected to the rotation drive assembly, and the axis of the connecting ring and the axis of the docking ring are colinear; in the process of the rotation drive assembly driving the docking ring to rotate, when the connecting ring abuts against the docking ring, the docking ring drives the connecting ring to rotate synchronously.

[0008] Preferably, the control component includes a connecting frame, a column and a linear drive; the connecting frame is rotatably connected to the docking ring, and a push plate is provided at one end of the connecting frame away from the docking ring; the column is arranged on the plate so as to be able to be raised and lowered, a support plate for pushing the connecting frame is provided on the column, an elastic protrusion is provided on the column, and a through hole cooperating with the elastic protrusion is opened on the push plate; the linear drive is used to drive the column to rise and fall.

[0009] Preferably, the transmission assembly includes a first rotating shaft, a first rotating gear and a second rotating gear; the first rotating shaft is rotatably set on the vertical plate, and the first rotating shaft is transmission-connected to the connecting ring; the first rotating gear is connected to the mounting seat; the second rotating gear is sleeved on the first rotating shaft, and the first rotating gear is meshingly connected to the second rotating gear.

[0010] Preferably, the rotary drive assembly includes a second rotating shaft, a worm wheel, a worm and a disc handle; the second rotating shaft is rotatably set on the vertical plate, and the second rotating shaft is transmission connected to the docking ring; the worm wheel is sleeved on the second rotating shaft; the worm is rotatably set on the vertical plate, and the worm is meshingly connected to the worm wheel; the disc handle is connected to the worm.

[0011] A warp knitting machine is provided with a yarn dividing comb for guiding yarns.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The utility model realizes the function of adjusting the angle of the yarn tube through the bottom plate, the vertical plate, the adjustment mechanism and the auxiliary control mechanism, and can switch between the manual adjustment mode and the automatic adjustment mode through the setting of the auxiliary control mechanism. During the working process, the manual adjustment mode can be used to adjust the specified yarn tube individually. When the automatic adjustment mode is used, the mounting seat is reset under the elastic force of the torsion spring, and when subjected to external force, it can automatically deflect in the corresponding direction to avoid damage due to abnormal yarn tension, thus solving the problem that the traditional warp knitting machine cannot adjust the specified yarn tube individually;

[0014] 2. The utility model realizes the function of connecting the rotary drive assembly and the transmission assembly through the connecting ring and the docking ring. When adjusting the specified bobbin, the operator controls the docking ring to move toward the connecting ring through the control assembly until the docking ring abuts against the connecting ring. Then the operator drives the docking ring to rotate through the rotary drive assembly. As the docking ring rotates, when the docking column is aligned with the docking groove on the connecting ring, the docking column is plugged into and matched with the docking groove under the elastic force of the first elastic member. The docking ring drives the connecting ring to rotate synchronously, and the connecting ring drives the mounting seat to rotate through the transmission assembly to realize the connection between the rotary drive assembly and the transmission assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional schematic diagram of a warp knitting machine creel with adjustable yarn tube angle according to the utility model;

[0016] Figure 2 It is a three-dimensional schematic diagram of an adjustment mechanism and an auxiliary control mechanism on a single vertical plate in a yarn frame of a warp knitting machine with adjustable yarn bobbin angle according to the utility model;

[0017] Figure 3 It is a three-dimensional schematic diagram of the cooperation between a single mounting seat and an adjusting mechanism in a yarn tube angle adjustable warp knitting machine creel of the utility model;

[0018] Figure 4 It is a three-dimensional exploded schematic diagram of a connecting component in a yarn frame of a warp knitting machine with adjustable yarn bobbin angle according to the utility model;

[0019] Figure 5 It is a three-dimensional schematic diagram of an adjusting mechanism and an auxiliary control mechanism in a yarn frame of a warp knitting machine with adjustable yarn bobbin angle according to the utility model;

[0020] Figure 6 The utility model Figure 5 A local enlarged schematic diagram of the middle A;

[0021] Figure 7 It is a three-dimensional schematic diagram of a rotary drive assembly and an auxiliary control mechanism in a yarn tube angle adjustable warp knitting machine creel of the utility model;

[0022] Figure 8 It is a three-dimensional schematic diagram of a warp knitting machine of the utility model;

[0023] Fig. 9 The utility model Figure 8 A local enlarged schematic diagram of point B in the middle.

[0024] The numbers in the figure are: 1, bottom plate; 11, vertical plate; 2, adjustment mechanism; 21, mounting seat; 211, yarn tube; 22, rotation drive assembly; 221, second rotating shaft; 222, worm gear; 223, worm; 224, disc handle; 3, auxiliary control mechanism; 31, connecting assembly; 311, connecting ring; 3111, docking groove; 312, docking ring; 3121, docking column; 3122, first elastic member; 32, control assembly; 321, connecting frame; 3211, push plate; 322, column; 3221, support plate; 3222, elastic protrusion; 323, linear drive; 33, transmission assembly; 331, first rotating shaft; 332, first rotating gear; 333, second rotating gear; 4, yarn dividing comb. DETAILED DESCRIPTION

[0025] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0026] Reference Figure 1-Figure 3 A warp knitting machine yarn frame with adjustable yarn bobbin angle, comprising a base plate 1, an adjusting mechanism 2 and an auxiliary control mechanism 3; a vertical plate 11 is provided on the base plate 1; the adjusting mechanism 2 comprises a mounting seat 21 and a rotary drive assembly 22, the mounting seat 21 is rotatably arranged on the vertical plate 11, and the mounting seat 21 is connected to the vertical plate 11 through a torsion spring, and a yarn bobbin 211 is rotatably arranged on the mounting seat 21; the rotary drive assembly 22 is arranged on the vertical plate 11; the auxiliary control mechanism 3 comprises a connecting assembly 31, a control assembly 32 and a transmission assembly 33, the rotary drive assembly 22 is transmission-connected to the connecting assembly 31, the control assembly 32 is used to control the connection and disconnection of the connecting assembly 31, and the two ends of the transmission assembly 33 are transmission-connected to the connecting assembly 31 and the mounting seat 21 respectively.

[0027] The utility model realizes the function of adjusting the angle of the yarn drum 211 through the bottom plate 1, the vertical plate 11, the adjustment mechanism 2 and the auxiliary control mechanism 3, and through the setting of the auxiliary control mechanism 3, it can switch between the manual adjustment mode and the automatic adjustment mode. During the working process, the manual adjustment mode can be used to adjust the designated yarn drum 211 individually. When the automatic adjustment mode is used, the mounting seat 21 is reset under the elastic force of the torsion spring, and when subjected to external force, it can automatically deflect in the corresponding direction to avoid damage due to abnormal yarn tension, thereby solving the problem that the traditional warp knitting machine cannot adjust the designated yarn drum 211 individually. In the working state, when the designated yarn drum 211 needs to be adjusted, the operator adjusts the state of the connecting component 31 through the control component 32, and then connects the transmission component 33 and the rotating drive component 22 through the connecting component 31, and then drives the mounting seat 21 to rotate through the rotating drive component 22 to adjust the angle of the mounting seat 21. When there is no need to adjust the angle of the designated yarn tube 211, the operator disconnects the connection component 31 through the control component 32. At this time, the mounting seat 21 is in the middle position due to the elastic force of the torsion spring. In the subsequent working process, the mounting seat 21 deflects itself under the tension of the yarn, thereby preventing the yarn from being subjected to excessive friction or being damaged due to abnormal tension.

[0028] Reference Figure 2-Figure 4 : The connecting assembly 31 includes a connecting ring 311 and a docking ring 312; the connecting ring 311 is in transmission connection with the transmission assembly 33; the docking ring 312 is in transmission connection with the rotation drive assembly 22, and the axis of the connecting ring 311 and the axis of the docking ring 312 are colinear; in the process of the rotation drive assembly 22 driving the docking ring 312 to rotate, when the connecting ring 311 abuts against the docking ring 312, the docking ring 312 drives the connecting ring 311 to rotate synchronously.

[0029] The utility model realizes the function of connecting the rotary drive assembly 22 and the transmission assembly 33 through the connecting ring 311 and the docking ring 312. The docking ring 312 is provided with a docking post 3121 and a first elastic member 3122. The docking post 3121 is slidably mounted on the docking ring 312. The two ends of the first elastic member 3122 are respectively connected to the docking post 3121 and the docking ring 312. The connecting ring 311 is provided with a docking groove 3111 that matches the docking post 3121. When adjusting the designated bobbin 211, the operator controls the docking ring 312 to move toward the connecting ring 311 through the control assembly 32 until the docking ring 312 abuts against the connecting ring 311. Then, the operator drives the docking ring 312 to rotate through the rotary drive assembly 22. As the docking ring 312 rotates, when the docking post 3121 is aligned with the docking groove 3111 on the connecting ring 311, the docking post 3121 is plugged and matched with the docking groove 3111 under the elastic force of the first elastic member 3122. The docking ring 312 drives the connecting ring 311 to rotate synchronously, and the connecting ring 311 drives the mounting seat 21 to rotate through the transmission assembly 33, thereby realizing the connection between the rotation driving assembly 22 and the transmission assembly 33.

[0030] Reference Figure 2 , Figure 5 and Figure 6 : The control component 32 includes a connecting frame 321, a column 322 and a linear driver 323; the connecting frame 321 is rotatably connected to the docking ring 312, and a push plate 3211 is provided at one end of the connecting frame 321 away from the docking ring 312; the column 322 is arranged on the vertical plate 11 so as to be liftable, and a support plate 3221 for pushing the connecting frame 321 is provided on the column 322, an elastic protrusion 3222 is provided on the column 322, and a through hole cooperating with the elastic protrusion 3222 is opened on the push plate 3211; the linear driver 323 is used to drive the column 322 to rise and fall.

[0031] The utility model realizes the function of controlling the lifting and lowering of the docking ring 312 through the connecting frame 321, the column 322 and the linear driver 323. The linear driver 323 is preferably an electric push rod, and the linear driver 323 is electrically connected to the controller; when it is necessary to control the designated mounting seat 21, the operator pushes the connecting frame 321 to move through the push plate 3211, and when the docking ring 312 abuts against the connecting ring 311, the elastic protrusion 3222 on the column 322 is plugged into the through hole on the push plate 3211, and the push plate 3211 and the connecting frame 321 are supported by the elastic protrusion 3222. When it is necessary to adjust the state of multiple mounting seats 21 at the same time, the controller sends a signal to the linear driver 323, and the linear driver 323 drives the column 322 to move up after receiving the signal, and the column 322 drives multiple support plates 3221 to move, and the multiple connecting frames 321 are pushed up by the multiple support plates 3221 at the same time, so that multiple connecting components 31 are all in a connected state. If the connecting frame 321 is originally in an upward state, after the column 322 moves upward as a whole, the elastic protrusion 3222 separates from the through hole on the push plate 3211. When the linear driver 323 controls the column 322 to reset, the connecting frame 321 moves downward under the action of gravity when it is not supported, and then resets itself.

[0032] Reference Figure 3 and Figure 7 : The transmission assembly 33 includes a first rotating shaft 331, a first rotating gear 332 and a second rotating gear 333; the first rotating shaft 331 is rotatably set on the vertical plate 11, and the first rotating shaft 331 is transmission-connected with the connecting ring 311; the first rotating gear 332 is connected with the mounting seat 21; the second rotating gear 333 is sleeved on the first rotating shaft 331, and the first rotating gear 332 is meshingly connected with the second rotating gear 333.

[0033] The utility model realizes the function of driving the mounting seat 21 to rotate through the connecting assembly 31 through the first rotating shaft 331, the first rotating gear 332 and the second rotating gear 333. When the connecting ring 311 is in contact with the docking ring 312, the operator drives the docking ring 312 to rotate through the rotating driving assembly 22, the docking ring 312 drives the connecting ring 311 to rotate, the connecting ring 311 drives the first rotating shaft 331 and the second rotating gear 333 to rotate, the second rotating gear 333 drives the first rotating gear 332 meshing with it to rotate, the first rotating gear 332 drives the mounting seat 21 to rotate, and the angle of the mounting seat 21 is adjusted.

[0034] Reference Figure 3 and Figure 7: The rotary drive assembly 22 includes a second rotating shaft 221, a worm wheel 222, a worm 223 and a disc handle 224; the second rotating shaft 221 is rotatably set on the vertical plate 11, and the second rotating shaft 221 is transmission connected to the docking ring 312; the worm wheel 222 is sleeved on the second rotating shaft 221; the worm 223 is rotatably set on the vertical plate 11, and the worm 223 is meshingly connected with the worm wheel 222; the disc handle 224 is sleeved on the worm 223.

[0035] The utility model realizes the function of driving the docking ring 312 to rotate through the second rotating shaft 221, the worm wheel 222, the worm 223 and the disc handle 224. When the connecting ring 311 is in contact with the docking ring 312, the operator holds the handle of the disc handle 224 and then rotates the worm 223, the worm 223 drives the worm wheel 222 meshed with it to rotate, the worm wheel 222 drives the second rotating shaft 221 and the docking ring 312 to rotate, the docking ring 312 drives the connecting ring 311 to rotate, the connecting ring 311 drives the first rotating shaft 331 and the second rotating gear 333 to rotate, the second rotating gear 333 drives the first rotating gear 332 meshed with it to rotate, and the first rotating gear 332 drives the mounting seat 21 to rotate.

[0036] Reference Figure 8 and Fig. 9 : A warp knitting machine is provided with a yarn dividing comb 4 for guiding yarn.

[0037] The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.

Claims

1. A warp knitting machine creel with adjustable yarn tube angle, characterized in that: The invention comprises a bottom plate (1), an adjusting mechanism (2) and an auxiliary control mechanism (3); a vertical plate (11) is provided on the bottom plate (1); the adjusting mechanism (2) comprises a mounting seat (21) and a rotation drive assembly (22); the mounting seat (21) is rotatably arranged on the vertical plate (11), and the mounting seat (21) is connected to the vertical plate (11) via a torsion spring; a yarn tube (211) is rotatably arranged on the mounting seat (21); the rotation drive assembly (22) is arranged on the vertical plate (11); the auxiliary control mechanism (3) comprises a connecting assembly (31), a control assembly (32) and a transmission assembly (33); the rotation drive assembly (22) is transmission-connected to the connecting assembly (31); the control assembly (32) is used to control the connection and disconnection of the connecting assembly (31); and two ends of the transmission assembly (33) are transmission-connected to the connecting assembly (31) and the mounting seat (21) respectively.

2. The warp knitting machine creel with adjustable yarn bobbin angle according to claim 1, characterized in that: The connection assembly (31) comprises a connection ring (311) and a docking ring (312); the connection ring (311) is transmission-connected to the transmission assembly (33); the docking ring (312) is transmission-connected to the rotation drive assembly (22), and the axis of the connection ring (311) and the axis of the docking ring (312) are colinear; when the connection ring (311) and the docking ring (312) are in contact with each other during the process of the rotation drive assembly (22) driving the docking ring (312) to rotate, the docking ring (312) drives the connection ring (311) to rotate synchronously.

3. The warp knitting machine creel with adjustable yarn bobbin angle according to claim 2, characterized in that: The control assembly (32) comprises a connecting frame (321), a column (322) and a linear drive (323); the connecting frame (321) is rotatably connected to the docking ring (312); a push plate (3211) is provided at one end of the connecting frame (321) away from the docking ring (312); the column (322) is arranged on the vertical plate (11) so as to be able to be raised or lowered; a support plate (3221) for pushing the connecting frame (321) is provided on the column (322); an elastic protrusion (3222) is provided on the column (322); and a through hole cooperating with the elastic protrusion (3222) is opened on the push plate (3211); and the linear drive (323) is used to drive the column (322) to rise or fall.

4. The warp knitting machine creel with adjustable yarn bobbin angle according to claim 2, characterized in that: The transmission assembly (33) comprises a first rotating shaft (331), a first rotating gear (332) and a second rotating gear (333); the first rotating shaft (331) is rotatably disposed on the vertical plate (11), and the first rotating shaft (331) is transmission-connected to the connecting ring (311); the first rotating gear (332) is connected to the mounting seat (21); The second rotating gear (333) is sleeved on the first rotating shaft (331), and the first rotating gear (332) is meshingly connected with the second rotating gear (333).

5. The warp knitting machine creel with adjustable yarn tube angle according to claim 2, characterized in that: The rotary drive assembly (22) comprises a second rotating shaft (221), a worm wheel (222), a worm (223) and a disc handle (224); the second rotating shaft (221) is rotatably disposed on the vertical plate (11), and the second rotating shaft (221) is transmission-connected to the docking ring (312); the worm wheel (222) is sleeved on the second rotating shaft (221); the worm (223) is rotatably disposed on the vertical plate (11), and the worm (223) is meshingly connected to the worm wheel (222); and the disc handle (224) is sleeved on the worm (223).

6. A warp knitting machine, using a warp knitting machine creel with adjustable yarn tube angle as claimed in any one of claims 1 to 5, characterized in that: The warp knitting machine is provided with a yarn dividing comb (4) for guiding the yarn.

Citation Information

Patent Citations

  • Angle-adjustable Raschel warp knitting machine

    CN215404840U