Yarn tension detector
By designing a yarn tension detector with multiple detection stations, the automatic loading and synchronous tension detection of multiple sets of yarns is achieved using mechanical structure, which solves the problem of low yarn tension detection efficiency in the prior art and improves detection efficiency and convenience.
Patent Information
- Application Number
- CN202420706140.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-04-08
AI Technical Summary
Existing yarn tension detectors require manual yarn positioning, and can only detect one set of yarns, and cannot efficiently detect multiple sets of yarns.
A yarn tension detector is designed, with multiple detection stations installed, and through mechanical structures such as brake servo motor, ball screw and electric telescopic rod, automatic loading and synchronous tension detection of multiple sets of yarns are realized.
The rapid loading and synchronous tension detection of multiple sets of yarns is realized, which improves the efficiency and convenience of yarn tension detection, and reduces the time and error rate of manual operation.
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Figure CN222850199U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of yarn detection, in particular to a yarn tension detector. Background Art
[0002] In the textile production process, yarn tension directly affects the quality of the product. Unstable yarn tension is not conducive to the weaving of fabrics, and the existence of broken threads will cause product defects and increase the defective rate. Therefore, in order to ensure the processing quality, it is necessary to detect the tension of the yarn. The yarn tension detector is a detection device used to stretch and detect the tension of the yarn.
[0003] After searching, the existing Chinese patent with publication number CN202221304411.6 discloses a wool sweater yarn tension detection device, which realizes the technical effect of simultaneously stretching the two ends of the yarn through a set of gears, replacing the conventional design of two sets of cylinders pulling to both ends at the same time, and cooperates with the obliquely engaged triangular elastic engaging blocks, which not only ensures the pulling effect on the yarn, but also realizes the design function of conveniently observing the tension data when the pulling force of the yarn is too large.
[0004] The above technical solution has the following defects: although such a yarn tension detector can clamp the yarn through the clamping structures at both ends and stretch the yarn by driving the tooth block through the gear, such a yarn tension detector needs to manually position the yarn one by one during actual use, and only one group of yarn can be detected. In order to ensure the detection effect, it is usually necessary to detect multiple groups of yarns. In order to further improve the maintenance efficiency of yarn tension detection, a yarn tension detector is proposed, which is provided with multiple detection stations, and can load and synchronously detect the tension of multiple groups of yarns, so as to facilitate the loading and positioning of the yarn and make the yarn detection work more convenient.
[0005] In view of this, the author improves and solves the above problems, concentrates on research and cooperates with theoretical application, and finally proposes a technical solution with reasonable design and effective improvement of the above defects.
[0006] The information disclosed in this background technology section is only intended to deepen the understanding of the overall background technology of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to those skilled in the art. Utility Model Content
[0007] The utility model provides a yarn tension detector, which solves the problems raised in the above background. It is provided with a plurality of detection stations, and can perform feeding and synchronous tension detection on a plurality of groups of yarns, so as to facilitate the feeding and positioning of the yarns, make the yarn detection work more convenient, and thus further improve the working efficiency of the yarn tension detection work.
[0008] The utility model solves the above-mentioned technical problem as follows: a yarn tension detector, comprising a detection platform and a yarn positioning frame, a load-bearing bracket is fixedly installed on the top of the detection platform, a brake servo motor is fixedly installed on the inner wall of the load-bearing bracket, a ball screw is fixedly connected to the top of the brake servo motor, a screw nut is threadedly connected to the outer wall of the ball screw, and lifting sliders are fixedly connected on both sides of the screw nut, and limit rods are fixedly installed on both sides of the inner wall of the load-bearing bracket near the middle position, the lifting slider is fixedly connected with an L-shaped lifting plate, the load-bearing bracket is evenly fixedly installed with an L-shaped placement rod, and the L-shaped lifting plate is evenly fixedly installed with a tension sensor, and the yarn positioning frame is provided with two groups, one group of yarn positioning frames is one-to-one correspondingly installed at the bottom end of the tension sensor, and the other group of yarn positioning frames is one-to-one correspondingly fixedly installed on the top of the detection platform, the inner wall of the yarn positioning frame is fixedly installed with a positioning rod, the outer wall of the yarn positioning frame is fixedly connected with an electric telescopic rod, and the electric telescopic rod is fixedly connected with a positioning support plate.
[0009] On the basis of the above technical solution, the present invention can also be improved as follows.
[0010] Furthermore, the top end of the ball screw is rotatably connected to the inner wall of the load-bearing bracket, so that the ball screw can stably rotate on the inner wall of the load-bearing bracket.
[0011] Furthermore, a strip hole is provided on the outer wall of the load-bearing bracket corresponding to the lifting slider, and the lifting slider passes through the strip hole and is fixedly connected to the L-shaped lifting plate.
[0012] Furthermore, the lifting slide block is provided with a limiting hole corresponding to the limiting rod, and the inner wall of the limiting hole is slidably connected to the limiting rod.
[0013] Furthermore, the positioning support plate is configured as an arc-shaped structure that matches the positioning rod.
[0014] Furthermore, the positioning support plate is evenly fixed with a sawtooth block, and the outer wall of the positioning rod is evenly provided with a sawtooth groove corresponding to the sawtooth block, so that the positioning support plate can fit tightly with the positioning rod, and the sawtooth block is inserted into the sawtooth groove so that the yarn can be clamped and positioned more stably.
[0015] Furthermore, the L-shaped lifting plate is connected with a guide roller so as to rotate evenly corresponding to the tension sensor.
[0016] Furthermore, a scale is installed on the outer wall of the load-bearing bracket, and a pointer is fixedly installed on the outer wall of the L-shaped lifting plate corresponding to the scale. When the yarn is stretched, the pointer can move at the scale, so that the staff can record the stretching distance when the yarn breaks.
[0017] The utility model provides a yarn tension detector, which has the following advantages:
[0018] 1. Multiple groups of yarn bobbins can be placed on the L-shaped placement rod. The yarn is passed through the gap between the positioning rod and the positioning support plate in the upper yarn positioning frame and then through the gap between the positioning rod and the positioning support plate in the lower yarn positioning frame. After passing through, the electric telescopic rods on both sides are started. The electric telescopic rods can drive the positioning support plate to fit closely with the positioning rod to tightly clamp the yarn. Such a loading structure is convenient for loading multiple groups of yarns;
[0019] 2. Start the brake servo motor to rotate the ball screw to drive the L-shaped lifting plate to fit the load-bearing bracket for lifting and lowering, so that the yarns clamped and positioned by multiple yarn positioning frames on the upper side can be stretched. Such a multi-station detector can synchronously detect the yarn tension of multiple groups of yarns;
[0020] 3. Multiple yarns are stretched synchronously. Multiple tension sensors can detect the stretching tension in real time during the yarn stretching process. The tension limit can be measured until the yarn breaks. The staff can record the stretching distance of the yarn tension limit through the scale pointed by the pointer;
[0021] 4. Such a yarn tension detector is provided with multiple detection stations, which can load and synchronously detect the tension of multiple groups of yarns, facilitate the loading and positioning of the yarns, make the yarn detection work more convenient, and further improve the work efficiency of the yarn tension detection work.
[0022] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with the accompanying drawings. The specific implementation method of the utility model is given in detail by the following embodiments and their drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0024] Figure 1 A schematic diagram of the structure of a yarn tension detector provided by an embodiment of the utility model from a side view angle;
[0025] Figure 2 A front view of a yarn tension detector provided by an embodiment of the utility model;
[0026] Figure 3 A schematic structural diagram of a load-bearing bracket in a yarn tension detector provided in one embodiment of the utility model;
[0027] Figure 4The present invention is a schematic structural diagram of a yarn positioning frame in a yarn tension detector provided in one embodiment of the present invention.
[0028] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0029] 1. Testing table; 2. Load-bearing bracket; 3. Brake servo motor; 4. Ball screw; 5. Screw nut; 6. Lifting slide block; 7. Limit rod; 8. L-shaped lifting plate; 9. L-shaped placement rod; 10. Tension sensor; 11. Yarn positioning frame; 12. Positioning rod; 13. Electric telescopic rod; 14. Positioning support plate; 15. Sawtooth block; 16. Guide roller; 17. Pointer; 18. Ruler. DETAILED DESCRIPTION
[0030] The following is combined with Figure 1-4 The principles and features of the present invention are described, and the examples given are only used to explain the present invention, and are not used to limit the scope of the present invention. The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.
[0031] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0033] like Figure 1-4As shown, a yarn tension detector comprises a detection platform 1 and a yarn positioning frame 11, a load-bearing bracket 2 is fixedly installed on the top of the detection platform 1, a brake servo motor 3 is fixedly installed on the inner wall of the load-bearing bracket 2, a ball screw 4 is fixedly connected to the top of the brake servo motor 3, a screw nut 5 is threadedly connected to the outer wall of the ball screw 4, and lifting sliders 6 are fixedly connected on both sides of the screw nut 5, limit rods 7 are fixedly installed on both sides of the inner wall of the load-bearing bracket 2 near the middle position, and the lifting slider 6 is fixedly connected to an L-shaped lifting plate 8, The load-bearing bracket 2 is evenly fixedly installed with an L-shaped placement rod 9, the L-shaped lifting plate 8 is evenly fixedly installed with a tension sensor 10, and two groups of yarn positioning frames 11 are provided. One group of yarn positioning frames 11 is installed one-to-one at the bottom end of the tension sensor 10, and the other group of yarn positioning frames 11 is fixedly installed one-to-one on the top of the detection platform 1. The inner wall of the yarn positioning frame 11 is fixedly installed with a positioning rod 12, and the outer wall of the yarn positioning frame 11 is fixedly connected with an electric telescopic rod 13, and the electric telescopic rod 13 is fixedly connected with a positioning support plate 14.
[0034] Preferably, the top end of the ball screw 4 is rotatably connected to the inner wall of the load-bearing bracket 2 , so that the ball screw 4 can stably rotate on the inner wall of the load-bearing bracket 2 .
[0035] Preferably, a strip-shaped hole is provided on the outer wall of the load-bearing bracket 2 corresponding to the lifting slider 6 , and the lifting slider 6 passes through the strip-shaped hole and is fixedly connected to the L-shaped lifting plate 8 .
[0036] Preferably, a limiting hole is formed in the lifting slide block 6 corresponding to the limiting rod 7 , and the inner wall of the limiting hole is slidably connected to the limiting rod 7 .
[0037] Preferably, the positioning support plate 14 is configured as an arc-shaped structure that matches the positioning rod 12 .
[0038] Preferably, the positioning support plate 14 is evenly fixed with a sawtooth block 15, and the outer wall of the positioning rod 12 is evenly provided with a sawtooth groove corresponding to the sawtooth block 15, so that the positioning support plate 14 can fit tightly with the positioning rod 12, and the sawtooth block 15 is inserted into the sawtooth groove so that the yarn can be clamped and positioned more stably.
[0039] Preferably, the L-shaped lifting plate 8 is evenly rotated with a guide roller 16 corresponding to the tension sensor 10, so that the yarn of the yarn bobbin can be transferred to the yarn positioning frame 11 more stably.
[0040] Preferably, a scale 18 is installed on the outer wall of the load-bearing bracket 2, and a pointer 17 is fixedly installed on the outer wall of the L-shaped lifting plate 8 corresponding to the scale 18. When the yarn is stretched, the pointer 17 can move at the scale 18, so that the staff can record the stretching distance when the yarn breaks.
[0041] The specific working principle and use method of the utility model are as follows: multiple groups of yarn bobbins can be placed at the L-shaped placement rod 9, and the yarn is passed through the gap between the positioning rod 12 and the positioning support plate 14 in the upper yarn positioning frame 11 and then through the gap between the positioning rod 12 and the positioning support plate 14 in the lower yarn positioning frame 11. After passing through, the electric telescopic rods 13 on both sides are started, and the electric telescopic rods 13 can drive the positioning support plate 14 to fit closely with the positioning rod 12 so as to clamp the yarn tightly. The brake servo motor 3 is started to rotate the ball screw 4, which can drive the lifting sliders 6 on both sides to slide on the outer wall of the limit rod 7 through the screw nut 5. The lifting slider 6 can drive the L-shaped lifting plate 8 to fit the load-bearing bracket 2 for lifting during the lifting process, so that the yarns clamped and positioned by the multiple yarn positioning frames 11 on the upper side can be stretched, and multiple yarns are stretched synchronously. Multiple tension sensors 10 can respectively detect the stretching tension in real time during the yarn stretching process, until the yarn breaks, the tension limit can be measured, and the staff can record the stretching distance of the yarn tension limit through the scale 18 pointed to by the pointer 17.
[0042] The above description is only a preferred embodiment of the utility model and does not impose any form of limitation on the utility model. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.
Claims
1. A yarn tension detector, comprising a detection platform (1) and a yarn positioning frame (11), characterized in that: A load-bearing bracket (2) is fixedly installed on the top of the detection platform (1), a brake servo motor (3) is fixedly installed on the inner wall of the load-bearing bracket (2), a ball screw (4) is fixedly connected to the top of the brake servo motor (3), a screw nut (5) is threadedly connected to the outer wall of the ball screw (4), and lifting sliders (6) are fixedly connected on both sides of the screw nut (5), and limit rods (7) are fixedly installed on both sides of the inner wall of the load-bearing bracket (2) near the middle position, and the lifting slider (6) is fixedly connected to an L-shaped lifting plate (8), and the load-bearing bracket (2) is evenly fixedly installed. An L-shaped placement rod (9) is provided, the L-shaped lifting plate (8) is evenly fixedly installed with a tension sensor (10), two groups of yarn positioning frames (11) are provided, one group of yarn positioning frames (11) is installed one-to-one at the bottom end of the tension sensor (10), and the other group of yarn positioning frames (11) is fixedly installed one-to-one at the top of the detection platform (1), the inner wall of the yarn positioning frame (11) is fixedly installed with a positioning rod (12), the outer wall of the yarn positioning frame (11) is fixedly connected with an electric telescopic rod (13), and the electric telescopic rod (13) is fixedly connected with a positioning support plate (14).
2. A yarn tension detector according to claim 1, characterized in that: The top end of the ball screw (4) is rotatably connected to the inner wall of the load-bearing bracket (2).
3. A yarn tension detector according to claim 1, characterized in that: The outer wall of the load-bearing bracket (2) is provided with a strip hole corresponding to the lifting slider (6), and the lifting slider (6) passes through the strip hole and is fixedly connected to the L-shaped lifting plate (8).
4. A yarn tension detector according to claim 1, characterized in that: The lifting slide block (6) is provided with a limiting hole corresponding to the limiting rod (7), and the inner wall of the limiting hole is slidably connected to the limiting rod (7).
5. A yarn tension detector according to claim 1, characterized in that: The positioning support plate (14) is configured as an arc-shaped structure that matches the positioning rod (12).
6. A yarn tension detector according to claim 1, characterized in that: The positioning support plate (14) is evenly fixed with sawtooth blocks (15), and the outer wall of the positioning rod (12) is evenly provided with sawtooth grooves corresponding to the sawtooth blocks (15).
7. A yarn tension detector according to claim 1, characterized in that: The L-shaped lifting plate (8) is connected to a guide roller (16) so as to rotate evenly corresponding to the tension sensor (10).
8. A yarn tension detector according to claim 1, characterized in that: A scale (18) is installed on the outer wall of the load-bearing bracket (2), and a pointer (17) is fixedly installed on the outer wall of the L-shaped lifting plate (8) corresponding to the scale (18).
Citation Information
Patent Citations
Woolen sweater yarn tension detection device
CN217638334U