Novel fuse sand filling device

Abstract

The utility model provides a novel fuse sand filling device. The novel fuse sand filling device comprises a material waiting and loading mechanism, a product taking manipulator assembly, a sand filling tool, a tool carrying manipulator assembly and a fuse sand filling machine, the to-be-filled material loading mechanism is used for loading fuses to be filled with sand; the product taking manipulator assembly is used for moving the fuse to be subjected to sand filling from the to-be-loaded material loading mechanism to the sand filling tool; the sand filling tool is used for placing the fuse to be filled with sand, so that the fuse to be filled with sand can be filled with sand in the fuse sand filling machine; the tool carrying manipulator assembly is used for moving the sand filling tool from the tool loading position to a sand filling position in the fuse sand filling machine; and the fuse sand filling machine is used for filling sand into the fuse to be subjected to sand filling at the sand filling position. According to the scheme, the fuse can be automatically clamped, automatically filled with sand and automatically taken out, manual intervention is reduced, the production takt time can be effectively reduced, the production efficiency can be improved, the harm of dust to a human body is reduced, and meanwhile, the defect of the fuse caused by personnel operation is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of fuse sand filling, in particular to a novel fuse sand filling device. Background Art

[0002] The traditional solution is usually manual sand filling, where fuses are manually loaded into the sand filling tool one by one, the sand box of the tool is manually filled with sand, and then the tool is placed in the fuse sand filling machine to start sand filling. The whole process is not only long and inefficient, but also the sand dust can cause harm to the human body. At the same time, when the fuse is manually removed, it is easy to shake or tilt, causing the sand of the fuse to flow out and cause the fuse to fail. Utility Model Content

[0003] In view of the defects in the prior art, the purpose of the utility model is to provide a new type of fuse sand filling device, which can automatically clamp the fuse, automatically fill the sand, and automatically remove the fuse, thereby reducing manual intervention, effectively reducing the production cycle, improving production efficiency, reducing the harm of dust to the human body, and avoiding fuse defects caused by human operation.

[0004] In order to solve the above technical problems, the utility model provides a novel fuse sand filling device, including a material loading mechanism, a product material taking manipulator assembly, a sand filling tool, a tool handling manipulator assembly and a fuse sand filling machine;

[0005] The material loading mechanism is used to load the sand fuse to be filled;

[0006] The product taking manipulator assembly is used to move the fuse to be filled with sand from the material loading mechanism to the sand filling tooling;

[0007] The sand filling tool is used to place the fuse to be filled with sand, so that the fuse to be filled with sand can be filled with sand in the fuse sand filling machine;

[0008] The tool handling manipulator assembly is used to move the sand filling tool from the tool loading position to the sand filling position in the fuse sand filling machine;

[0009] The fuse sand filling machine is used to fill sand into the fuse to be sand filled at the sand filling position.

[0010] Furthermore, a sand filling pipe is also provided in the fuse sand filling machine, and the sand filling pipe is slidably connected to both sides of the inside of the fuse sand filling machine, and the sand filling pipe is located above the sand filling position; the sand filling pipe is provided with sand filling pipes corresponding to the sand filling holes of the fuse to be filled with sand located on the sand filling tooling, which are used for, when the sand filling tooling is located at the sand filling position, to flow the sand in the sand filling pipe through the sand filling pipe to the outer shell of the fuse to be filled with sand, so as to complete the sand filling operation.

[0011] Further, when the sand filling tool is located at the tool loading position, the distance between the sand filling pipe and the sand filling position is a first distance; when the sand filling tool is located at the sand filling position, the distance between the sand filling pipe and the sand filling position is a second distance; the first distance is greater than the second distance.

[0012] Furthermore, the fuse sand filling machine is also provided with a safety door, which is in a closed state when the sand filling tool is located at the sand filling position and is in the sand filling process.

[0013] Furthermore, it also includes a weight detection device for detecting whether the weight of the fuse to be filled with sand taken out from the material loading mechanism meets the preset conditions;

[0014] When the weight of the fuse to be filled with sand meets the preset condition, the product taking robot assembly is used to move the fuse to be filled with sand that meets the preset condition to the sand filling tooling.

[0015] Furthermore, the material-waiting loading mechanism comprises a material-waiting carrier, a carrier conveying structure and a carrier supporting structure; the material-waiting carrier, the carrier conveying structure and the carrier supporting structure are arranged in sequence from top to bottom;

[0016] The material carrier is used to load the sand-filled fuse;

[0017] The carrier conveying structure is used to convey the carrier to be fed;

[0018] The carrier support structure is detachably connected to the carrier conveying structure and is used to support the carrier conveying structure.

[0019] Further, the product picking manipulator assembly includes a product picking manipulator, a first moving structure, a second moving structure and a third moving structure; the product picking manipulator is slidably connected to the first moving structure, the first moving structure is slidably connected to the second moving structure, and the second moving structure is slidably connected to the third moving structure;

[0020] The product taking manipulator is used to take the fuse to be filled with sand;

[0021] The first moving structure is used to change the position of the product taking manipulator in the Y-axis direction;

[0022] The second moving structure is used to change the position of the product taking manipulator in the X-axis direction;

[0023] The third moving structure is used to change the position of the product picking robot in the Z-axis direction.

[0024] Further, the tool handling manipulator assembly includes a tool handling manipulator, a fourth moving structure, a first connecting structure, a fifth moving structure, a second connecting structure and a sixth moving structure; the tool handling manipulator is slidably connected to the fourth moving structure, the fourth moving structure is detachably connected to the first connecting structure, the first connecting structure is slidably connected to the fifth moving structure, the fifth moving structure is detachably connected to the second connecting structure, and the second connecting structure is slidably connected to the sixth moving structure;

[0025] The tool handling manipulator is used to take the sand filling tool;

[0026] The fourth moving structure is used to change the position of the tooling handling robot in the Y-axis direction;

[0027] The fifth moving structure is used to change the position of the tooling handling robot in the Z-axis direction;

[0028] The sixth moving structure is used to change the position of the tooling handling robot in the X-axis direction.

[0029] Furthermore, the sand filling pipeline is slidably connected to the fuse sand filling machine via sand filling slide rails arranged on both sides of the inner wall of the fuse sand filling machine.

[0030] Furthermore, it also includes a buffer tool for caching the fuse to be filled with sand.

[0031] Compared with the prior art, the utility model has the following beneficial effects:

[0032] (1) Fully automatic loading and unloading is adopted. The product picking robot assembly takes the fuse to be filled with sand and loads it into the sand filling tooling. Then the fuse sand filling machine automatically fills the sand. After the sand filling is completed, the tooling handling robot assembly automatically takes out the sand-filled fuse. All actions are completed automatically without human intervention throughout the process. This can effectively reduce the production cycle, improve production efficiency, and avoid process defects caused by human operating errors.

[0033] (2) The fuse sand filling machine automatically fills and shakes the sand. After the safety door is closed, the dust goes through a dedicated pipe to prevent the dust from being randomly dispersed into the air and reduce the harm of dust to the human body. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0035] Figure 1 A schematic structural diagram of a novel fuse sand filling device provided in an embodiment of the utility model;

[0036] Figure 2 A schematic diagram of the partial structure of a novel fuse sand filling device provided in an embodiment of the utility model Figure 1 ;

[0037] Figure 3 A schematic diagram of the partial structure of a novel fuse sand filling device provided in an embodiment of the utility model Figure 2 .

[0038] In the figure:

[0039] 1. Material loading mechanism; 101. Material carrier; 102. Carrier transmission structure; 103. Carrier support structure;

[0040] 2. Product picking manipulator assembly; 201. Product picking manipulator; 202. First moving structure; 203. Second moving structure; 204. Third moving structure;

[0041] 3. Weight detection device;

[0042] 4. Sand filling tooling;

[0043] 5. Tool handling manipulator assembly; 501. Tool handling manipulator; 502. Fourth moving structure; 503. First connecting structure; 504. Fifth moving structure; 505. Second connecting structure; 506. Sixth moving structure;

[0044] 6. Fuse sand filling machine; 601. Sand filling position; 602. Sand filling pipeline; 603. Sand filling slide rail; 604. Safety door;

[0045] 7. Cache tooling;

[0046] 8. Sand-filled fuse. DETAILED DESCRIPTION

[0047] The utility model is described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the utility model, but do not limit the utility model in any form. It should be pointed out that for those of ordinary skill in the art, several changes and improvements can be made without departing from the concept of the utility model. These all belong to the protection scope of the utility model.

[0048] Example:

[0049] See also Figure 1-Figure 3 , this embodiment provides a novel fuse sand filling device, including a material loading mechanism 1, a product material taking manipulator assembly 2, a sand filling tool 4, a tool handling manipulator assembly 5 and a fuse sand filling machine 6;

[0050] A material loading mechanism 1 is used to load the sand fuse 8 to be filled;

[0051] The product taking manipulator assembly 2 is used to move the fuse 8 to be filled with sand from the material loading mechanism 1 to the sand filling tooling 4;

[0052] The sand filling tool 4 is used to place the fuse 8 to be filled with sand, so that the fuse 8 to be filled with sand can be filled with sand in the fuse sand filling machine 6;

[0053] The tool handling manipulator assembly 5 is used to move the sand filling tool 4 from the tool loading position to the sand filling position 601 in the fuse sand filling machine 6;

[0054] The fuse sand filling machine 6 is used to fill sand into the fuse 8 to be filled with sand at the sand filling position 601 .

[0055] In a specific embodiment, the novel fuse sand filling device further includes a weight detection device 3 for detecting whether the weight of the fuse to be filled with sand 8 taken out from the material loading mechanism 1 meets the preset conditions and a buffer tool 7 for buffering the fuse to be filled with sand 8;

[0056] The material loading mechanism 1 is arranged horizontally, and includes a material carrier 101, a carrier conveying structure 102 and a carrier support structure 103; the material carrier 101, the carrier conveying structure 102 and the carrier support structure 103 are arranged in sequence from top to bottom; the material carrier 101 is used to load the sand-filled fuse 8, and preferably, a plurality of accommodating grooves matching the shell of the sand-filled fuse 8 are provided on the upper end surface of the material carrier 101; the carrier conveying structure 102 is used to convey the material carrier 101, and optionally, the carrier conveying structure 102 can contact the material carrier 101, that is, the carrier conveying structure 102 includes rollers and rollers arranged at both ends. The belt between the two rollers, the carrier 101 to be loaded is placed on the belt, the rollers roll to drive the belt to move, thereby driving the carrier 101 to be loaded to move in the X-axis direction, and the carrier can also be detachably connected to the carrier 101 to be loaded, that is, the carrier conveying structure 102 includes rollers arranged at both ends, a belt arranged between the two rollers, and a connecting piece arranged on the belt, the carrier 101 to be loaded is detachably connected to the connecting piece, the rollers roll to drive the belt to move, thereby driving the carrier 101 to be loaded to move in the X-axis direction; the carrier support structure 103 is detachably connected to the carrier conveying structure 102, and is used to support the carrier conveying structure 102;

[0057] The product picking robot assembly 2 is located at the rear side of the material loading mechanism 1, and includes a product picking robot 201, a first moving structure 202, a second moving structure 203 and a third moving structure 204; the product picking robot 201 and the first moving structure 202 are arranged along the Y-axis direction, the second moving structure 203 is arranged along the X-axis direction, and the third moving structure 204 is arranged along the Z-axis direction. The product picking robot 201 is slidably connected to the first moving structure 202, the first moving structure 202 is slidably connected to the second moving structure 203, and the second moving structure 203 is slidably connected to the third moving structure 204; the product picking robot 201 is used to pick up the material to be filled under the control of the controller. Sand fuse 8; a first moving structure 202, used to change the position of the product picking manipulator 201 in the Y-axis direction; a second moving structure 203, used to change the position of the product picking manipulator 201 in the X-axis direction; a third moving structure 204, used to change the position of the product picking manipulator 201 in the Z-axis direction; preferably, the first moving structure 202, the second moving structure 203 and the third moving structure 204 all adopt a crawler mechanism to provide a solid and continuously moving platform for the product picking manipulator 201, and because the crawler mechanism in the prior art can accurately control the moving speed and position, it is conducive to realizing the precise operation of the product picking manipulator 201;

[0058] The buffer fixture 7, the weight detection device 3 and the sand filling fixture 4 are all located on the right side of the third mobile structure 204, and the distances of the three from the material loading mechanism 1 are from far to near. The upper end faces of the buffer fixture 7 and the sand filling fixture 4 are provided with a plurality of accommodating grooves matching the shell of the fuse 8 to be filled with sand. The upper end face of the weight detection device 3 is provided with an accommodating groove matching the shell of the fuse 8 to be filled with sand. The weight detection device 3 detects the weight of the fuse 8 to be filled with sand by means of a pressure sensor arranged in its accommodating groove. When the weight of the fuse 8 to be filled with sand meets the preset conditions, the product material taking manipulator assembly 2 will move the fuse 8 to be filled with sand that meets the preset conditions to the sand filling fixture 4.

[0059] The tool handling robot assembly 5 is located on the right side of the material loading mechanism 1, and includes a tool handling robot 501, a fourth mobile structure 502, a first connecting structure 503, a fifth mobile structure 504, a second connecting structure 505 and a sixth mobile structure 506; the tool handling robot 501 and the fourth mobile structure 502 are arranged along the Y-axis direction, the fifth mobile structure 504 is arranged along the Z-axis direction, and the sixth mobile structure 506 is arranged along the X-axis direction. The tool handling robot 501 is slidably connected to the fourth mobile structure 502, the fourth mobile structure 502 is detachably connected to one end of the first connecting structure 503, the other end of the first connecting structure 503 is slidably connected to the fifth mobile structure 504, the fifth mobile structure 504 is detachably connected to one end of the second connecting structure 505, and the second connecting structure 505 is detachably connected to one end of the second connecting structure 505. The other end is slidably connected to the sixth mobile structure 506; the tool handling manipulator 501 is used to pick up the sand filling tool 4 under the control of the controller; the fourth mobile structure 502 is used to change the position of the tool handling manipulator 501 in the Y-axis direction; the fifth mobile structure 504 is used to change the position of the tool handling manipulator 501 in the Z-axis direction; the sixth mobile structure 506 is used to change the position of the tool handling manipulator 501 in the X-axis direction; preferably, the fourth mobile structure 502, the fifth mobile structure 504 and the sixth mobile structure 506 all adopt a crawler mechanism to provide a sturdy and continuously moving platform for the tool handling manipulator 501, and because the crawler mechanism in the prior art can accurately control the moving speed and position, it is conducive to realizing the precise operation of the tool handling manipulator 501;

[0060] The fuse sand filling machine 6 is located on the right side of the product taking manipulator assembly 2 and on the rear side of the tooling handling manipulator assembly 5. A sand filling pipe 602 is also provided in the fuse sand filling machine 6. The sand filling pipe 602 is slidably connected to the fuse sand filling machine 6 through sand filling slide rails 603 arranged on both sides of the inner wall of the fuse sand filling machine 6. The sand filling pipe 602 is located above the sand filling position 601; the sand filling pipe 602 is provided with a sand filling pipe corresponding to the sand filling holes of the fuse 8 to be filled with sand on the sand filling tooling 4, which is used for flowing the sand in the sand filling pipe 602 to the shell of the fuse 8 to be filled with sand through the sand filling pipe when the sand filling tooling 4 is located at the sand filling position 601, so as to complete the sand filling operation. Industry; when the sand filling tool 4 is located at the tool loading position, the distance between the sand filling pipe 602 and the sand filling position 601 is a first distance; when the sand filling tool 4 is located at the sand filling position 601, the distance between the sand filling pipe 602 and the sand filling position 601 is a second distance; the first distance is greater than the second distance; a safety door 604 is also provided on the fuse sand filling machine 6, which is in a closed state when the sand filling tool 4 is located at the sand filling position 601 and is in the sand filling process or the fuse sand filling machine 6 is in the cleaning process, and is in an open state when the sand filling tool 4 is not located at the sand filling position 601 and the fuse sand filling machine 6 is not in the cleaning process or is located at the sand filling position 601 but the sand filling is completed. In addition, the fuse sand filling machine 6 should also be provided with a pneumatic vibrator or an electric vibrator for providing a vibration source, an automated control system for control, a cleaning mechanism for cleaning floating sand, and a dust collection channel. Under the control of the automated control system, high-frequency vibrations are generated by gas or electric drive to facilitate the flow of sand particles in the sand filling pipe 602 and the filling of the fuse 8 to be filled with sand. After the sand filling operation is completed, the floating sand is cleaned by the cleaning mechanism, and the dust is collected by the dust collection channel during the sand filling process; optionally, the cleaning mechanism may use an air gun, and a dust suction device may be provided at the other end of the dust collection channel that is not located in the fuse sand filling machine 6.

[0061] In this embodiment, the product taking manipulator assembly 2 transfers the fuse 8 to be filled with sand to the weight detection device 3, and uses the weight detection device 3 to weigh the fuse 8 to be filled with sand. After the weight of the fuse 8 to be filled with sand meets the preset conditions, the product taking manipulator assembly 2 is used to transfer the fuse 8 to be filled with sand in the weight detection device 3 to the sand filling tool 4 located at the tool loading position, until the sand filling tool 4 is full of the fuse 8 to be filled with sand, and the tool handling manipulator assembly 5 transports the sand filling tool 4 to the sand filling position 601 in the fuse sand filling machine 6, and closes the safety door 604 after the tool handling manipulator assembly 5 leaves the fuse sand filling machine 6, and then the sand filling pipe in the fuse sand filling machine 6 is opened. The channel 602 slides down so that the sand filling pipe set on the sand filling pipe 602 corresponds one by one to the sand filling holes of the fuse 8 to be filled with sand in the sand filling tooling 4, the electric vibrator in the fuse sand filling machine 6 is turned on, and the sand filling operation begins. Dust is collected during the sand filling process. After the sand filling is completed, the safety door 604 is opened, and the sand filling tooling 4 is taken out by the tooling handling robot assembly 5 to be transferred to the next process, and then the safety door 604 is closed to clean the inside of the fuse sand filling machine 6; in addition, when there is no sand filling tooling 4 on the tooling loading position or the sand filling tooling 4 located at the tooling loading position is fully loaded, the unweighed fuse 8 to be filled with sand is transferred from the waiting carrier 101 to the buffer tooling 7.

[0062] The above describes the specific embodiments of the present invention. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present invention. In the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other at will.

Claims

1. A new type of fuse sand filling device, characterized in that: It comprises a material loading mechanism (1), a product taking material robot assembly (2), a sand filling tool (4), a tool handling robot assembly (5) and a fuse sand filling machine (6); The material loading mechanism (1) is used to load the sand-filled fuse (8); The product taking manipulator assembly (2) is used to move the fuse to be filled with sand (8) from the material loading mechanism (1) to the sand filling tooling (4); The sand filling tool (4) is used to place the fuse to be filled with sand (8), so that the fuse to be filled with sand (8) can be filled with sand in the fuse sand filling machine (6); The tool handling manipulator assembly (5) is used to move the sand filling tool (4) from the tool loading position to the sand filling position (601) in the fuse sand filling machine (6); The fuse sand filling machine (6) is used to fill sand into the fuse (8) to be filled with sand located at the sand filling position (601).

2. A novel fuse sand filling device according to claim 1, characterized in that: The fuse sand filling machine (6) is also provided with a sand filling pipe (602), the sand filling pipe (602) is slidably connected to both sides of the fuse sand filling machine (6), and the sand filling pipe (602) is located above the sand filling position (601); the sand filling pipe (602) is provided with sand filling pipes corresponding to the sand filling holes of the fuse (8) to be filled with sand located on the sand filling tool (4), and is used for flowing the sand in the sand filling pipe (602) into the shell of the fuse (8) to be filled with sand through the sand filling pipe when the sand filling tool (4) is located at the sand filling position (601), so as to complete the sand filling operation.

3. A novel fuse sand filling device according to claim 2, characterized in that: When the sand filling tool (4) is located at the tool loading position, the distance between the sand filling pipe (602) and the sand filling position (601) is a first distance; when the sand filling tool (4) is located at the sand filling position (601), the distance between the sand filling pipe (602) and the sand filling position (601) is a second distance; the first distance is greater than the second distance.

4. A novel fuse sand filling device according to claim 3, characterized in that: The fuse sand filling machine (6) is also provided with a safety door (604), which is in a closed state when the sand filling tool (4) is located at the sand filling position (601) and is in the sand filling process.

5. A novel fuse sand filling device according to claim 1, characterized in that: It also includes a weight detection device (3) for detecting whether the weight of the sand-filled fuse (8) taken out from the material loading mechanism (1) meets a preset condition; When the weight of the fuse (8) to be filled with sand meets the preset condition, the product taking manipulator assembly (2) is used to move the fuse (8) to be filled with sand that meets the preset condition to the sand filling tooling (4).

6. A novel fuse sand filling device according to claim 1, characterized in that: The material-waiting loading mechanism (1) comprises a material-waiting carrier (101), a carrier conveying structure (102) and a carrier supporting structure (103); the material-waiting carrier (101), the carrier conveying structure (102) and the carrier supporting structure (103) are arranged in sequence from top to bottom; The material carrier (101) is used to load the sand-filled fuse (8); The carrier conveying structure (102) is used to convey the carrier (101) to be loaded with materials; The carrier support structure (103) is detachably connected to the carrier conveying structure (102) and is used to support the carrier conveying structure (102).

7. A novel fuse sand filling device according to claim 1, characterized in that: The product picking manipulator assembly (2) comprises a product picking manipulator (201), a first moving structure (202), a second moving structure (203) and a third moving structure (204); the product picking manipulator (201) is slidably connected to the first moving structure (202), the first moving structure (202) is slidably connected to the second moving structure (203), and the second moving structure (203) is slidably connected to the third moving structure (204); The product taking manipulator (201) is used to take the fuse (8) to be filled with sand; The first moving structure (202) is used to change the position of the product picking robot (201) in the Y-axis direction; The second moving structure (203) is used to change the position of the product taking manipulator (201) in the X-axis direction; The third moving structure (204) is used to change the position of the product picking robot (201) in the Z-axis direction.

8. A novel fuse sand filling device according to claim 1, characterized in that: The tool handling manipulator assembly (5) comprises a tool handling manipulator (501), a fourth moving structure (502), a first connecting structure (503), a fifth moving structure (504), a second connecting structure (505) and a sixth moving structure (506); the tool handling manipulator (501) is slidably connected to the fourth moving structure (502), the fourth moving structure (502) is detachably connected to the first connecting structure (503), the first connecting structure (503) is slidably connected to the fifth moving structure (504), the fifth moving structure (504) is detachably connected to the second connecting structure (505), and the second connecting structure (505) is slidably connected to the sixth moving structure (506); The tool handling robot (501) is used to take the sand filling tool (4); The fourth moving structure (502) is used to change the position of the tooling handling robot (501) in the Y-axis direction; The fifth moving structure (504) is used to change the position of the tooling handling robot (501) in the Z-axis direction; The sixth moving structure (506) is used to change the position of the tooling handling robot (501) in the X-axis direction.

9. A novel fuse sand filling device according to claim 2, characterized in that: The sand filling pipeline (602) is slidably connected to the fuse sand filling machine (6) via sand filling slide rails (603) arranged on both sides of the inner wall of the fuse sand filling machine (6).

10. A novel fuse sand filling device according to any one of claims 1 to 9, characterized in that: It also includes a buffer tool (7) for buffering the fuse (8) to be filled with sand.

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