Double-end special-shaped high-strength strain assembly
By designing double-headed special-shaped high-strength tension-resistant components, the unique geometric structure of the tower end and line end special-shaped hanging plates is used to solve the stress concentration problem of existing tension-resistant components, improve the load-bearing capacity and durability of the structure, and adapt to complex terrain and special environments.
Patent Information
- Application Number
- CN202421485782.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-06-27
AI Technical Summary
Standard geometric tension-resistant components used in existing power transmission lines concentrate stress at connection points or at bending, resulting in fatigue damage to materials and shortened service life.
Double-headed special-shaped high-strength tension-resistant components, including tower end special-shaped hanging plates and line-end special-shaped hanging plates, are connected through insulator series, and a unique geometric structure is designed to optimize stress distribution and reduce stress concentration.
It improves the load-bearing capacity and durability of the structure, adapts to different installation conditions, reduces direct contact between the cable and the tower, reduces wear and ice accumulation problems, and improves the tensile strength and durability of the cable.
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Figure CN222851973U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of hardware for electric power engineering, in particular to a double-headed special-shaped high-strength tension-resistant component. Background Art
[0002] During the installation of transmission lines, iron towers are usually used for support. However, the lines and iron towers cannot be in direct contact to prevent discharge. Therefore, insulator strings are usually used for isolation. Insulator strings mainly play an insulating role. Therefore, in order to make the connection between them and the cables and iron towers more firm, tension components are usually installed at both ends of the insulator strings. The tension components are also called suspension fittings. Their core function is to firmly suspend the cables on the iron towers and provide the necessary mechanical strength to withstand changes in wind, ice loads and temperature.
[0003] Chinese patent CN114883066A discloses a ground wire tension insulator string, comprising a main tension fitting, a standby tension fitting, an upper connecting plate, an insulator string, a lower connecting plate and a tension wire clamp, wherein two standby tension fittings are symmetrically arranged on both sides of the main tension fitting, and when the main tension fitting bears force, the standby tension fittings are bent, that is, when the main tension fitting bears force, the standby tension fittings do not bear force, and the inner and outer limbs are balanced in force, and when the main tension fitting is disconnected from the cross arm, the two standby tension fittings bear force, and since the standby tension fittings are symmetrically arranged on both sides of the main tension fittings, the inner and outer limbs are balanced in force at this time, and after a fault occurs, the ground wire tension insulator string increases, which is beneficial to reducing the tension in the tension section, preventing the ground wire disconnection fault, and improving the reliability of the transmission line.
[0004] It can be seen that the existing power lines are usually installed with traditional tension strings with standard geometric shapes (such as straight segments). After installation, the tension strings with standard geometric shapes may cause stress concentration at the connection points or bends, which will accelerate fatigue damage of the material and shorten the service life. Utility Model Content
[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0006] In order to solve the problems existing in the above-mentioned background technology, the utility model adopts the following technical solutions.
[0007] A double-ended special-shaped high-strength tension-resistant component comprises a tower-end special-shaped hanging plate and a line-end special-shaped hanging plate, an insulator string is connected between the tower-end special-shaped hanging plate and the line-end special-shaped hanging plate, the tower-end special-shaped hanging plate comprises a tower-hanging vertical plate, a tower-hanging lower end plate is symmetrically arranged in the middle of the tower-hanging vertical plate, a tower-hanging upper end plate is symmetrically connected to the tail of the tower-hanging vertical plate, one end of the tower-end special-shaped hanging plate is connected to the insulator string, and the other end of the tower-end special-shaped hanging plate is connected to a transmission tower; the line-end special-shaped hanging plate comprises a line-hanging vertical plate, a line-hanging lower end plate is symmetrically arranged near the end of the line-hanging vertical plate, a line-hanging upper end plate is symmetrically connected near the tail of the line-hanging vertical plate, one end of the line-end special-shaped hanging plate is connected to the insulator string, and the other end of the line-end special-shaped hanging plate is connected to the cable.
[0008] Preferably, one end of the tower hanging vertical plate is set to be an inclined surface, one side of the tower hanging lower end plate and the tower hanging upper end plate is symmetrically cut with an inclined edge, and the inclined edges opened on the tower hanging lower end plate and the tower hanging upper end plate are opposite to each other.
[0009] Preferably, a tower end hardware hanging hole is provided on the end of the tower hanging lower end plate close to the hypotenuse, the tower end hardware hanging hole is equipped with the tower end hardware, the tower end special-shaped hanging plate is connected to the transmission tower through the tower end hardware, and hanging ring hanging holes are provided on the tower hanging vertical plate close to the inclined surface and on the end of the tower hanging upper end plate close to the hypotenuse, and the tower end special-shaped hanging plate is connected to the insulator string through the hanging ring hanging holes.
[0010] Preferably, protrusions are provided on both sides of the front end of the wire hanging upper end plate, and cornbread hanging holes are provided on the protrusions on the wire hanging upper end plate and the wire hanging vertical plate.
[0011] Preferably, the lower end plate of the wire hanger is an isosceles trapezoidal structure as a whole, and a wire end hardware hanging hole is opened at the vertex near the waist of the lower end plate of the wire hanger, the wire end hardware hanging hole is equipped with a wire end hardware, and the wire end special-shaped hanging plate is connected to the cable tension clamp through the wire end hardware.
[0012] Preferably, a ball head hanging ring is provided at one end of the insulator string connected to the tower end special-shaped hanging plate, and the insulator string is connected to the hanging ring hanging hole through the ball head hanging ring, and the ball head hanging ring and the hanging ring hanging hole are connected through a bolt group.
[0013] Preferably, a Wotou hanging plate is provided at one end of the insulator string connected to the line end special-shaped hanging plate, and the insulator string is connected to the Wotou hanging hole through the Wotou hanging plate, and the Wotou hanging plate and the Wotou hanging hole are connected through a bolt group.
[0014] Preferably, a pressure equalizing ring is also assembled on the lower end plate of the wire hanger using wire end hardware.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] (1) The special-shaped tension components in this application are suspension fittings of special shapes used to support conductors in power transmission lines. They have unique geometric structures to adapt to specific installation environments and mechanical requirements. Compared with traditional straight-plate tension components, the main advantage of special-shaped tension components is that they can provide better mechanical properties and adaptability. The design of special-shaped tension components can optimize stress distribution and reduce stress concentration, thereby improving the bearing capacity and durability of the structure.
[0017] (2) The special-shaped tension components in this application can adapt to different installation conditions, such as different line curvatures and inclination angles, by adjusting their shapes, and have a certain degree of flexibility, thereby making the application of special-shaped tension components in complex terrains and special environments more feasible. Special-shaped tension components are increasingly used in power systems, especially in high-voltage and ultra-high-voltage transmission lines, which can effectively support conductors while reducing line losses and improving transmission efficiency.
[0018] (3) The design of the special-shaped tension components can make the connection between the cable and the tower not on the same plane, thereby providing an additional safety distance for the cable. This design helps to reduce direct contact between the cable and the tower, reduce wear caused by friction or impact, and also reduce the problem of ice accumulation that may occur on the cable under severe weather conditions. By staggering the vertical position of the connection between the cable and the tower, it helps to disperse the stress of the cable and improve the tensile strength and durability of the cable. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a side view assembly plan view of the double-headed anisotropic tension-resistant component in the utility model.
[0020] Figure 2 It is a top view of the assembly plan of the double-headed anisotropic tension-resistant component in the utility model.
[0021] Figure 3 It is a three-dimensional structural diagram of the special-shaped hanging plate at the end of the tower in the utility model.
[0022] Figure 4 It is a front view of the special-shaped hanging plate at the end of the tower in the utility model.
[0023] Figure 5 It is a side view of the special-shaped hanging plate at the end of the tower in the utility model.
[0024] Figure 6 It is a three-dimensional structural diagram of the special-shaped hanging plate at the center line end of the utility model.
[0025] Figure 7 It is a front view of the special-shaped hanging plate at the center line end of the utility model.
[0026] Figure 8 It is the rear view of the special-shaped hanging plate at the center line end of the utility model.
[0027] The corresponding relationship between the illustrations and component names in the figure is as follows:
[0028] 100. Special-shaped hanging plate at the tower end; 101. Vertical plate for tower hanging; 102. Lower end plate for tower hanging; 1021. Hanging hole for hardware fittings at the tower end; 103. Upper end plate for tower hanging; 1031. Hanging ring and hanging hole; 200. Special-shaped hanging plate at the line end; 201. Vertical plate for line hanging; 202. Lower end plate for line hanging; 2021. Hanging hole for hardware fittings at the line end; 203. Upper end plate for line hanging; 2031. Hanging hole for steamed bread; 300. Insulator string; 301. Ball head hanging ring; 302. Hardware fittings at the tower end; 303. Equalizing ring; 304. Hardware fittings at the line end; 305. Hanging plate for steamed bread. DETAILED DESCRIPTION
[0029] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0030] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0031] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments. The present invention provides the following embodiments.
[0032] Figure 1 and Figure 2 This is an assembly diagram of the tension component in this embodiment. In this embodiment, the double-headed special-shaped tension component includes a tower-end special-shaped hanging plate 100 and a line-end special-shaped hanging plate 200. An insulator string 300 is connected between the tower-end special-shaped hanging plate 100 and the line-end special-shaped hanging plate 200. The tower-end special-shaped hanging plate 100 and the line-end special-shaped hanging plate 200 are present as transition pieces between the insulator string 300 and the cable or the tower. The insulator string 300 separates the cable from the tower to prevent the current on the cable from being transferred to the tower and causing ground discharge. The tower-end special-shaped hanging plate 100 and the line-end special-shaped hanging plate 200 are used to support the conductors in the power transmission line. Since the tower-end special-shaped hanging plate 100 and the line-end special-shaped hanging plate 200 have a unique geometric structure, compared with the traditional straight plate tension component, they can provide better mechanical properties and adaptability, optimize stress distribution, reduce stress concentration, and thus improve the bearing capacity and durability of the structure.
[0033] Figure 3 It is one of the double-headed special-shaped high-strength tension-resistant components in this embodiment. The tower end special-shaped hanging plate 100 in this embodiment includes a tower hanging vertical plate 101, and a tower hanging lower end plate 102 is symmetrically arranged in the middle of the tower hanging vertical plate 101, and a tower hanging upper end plate 103 is symmetrically connected to the tail of the tower hanging vertical plate 101. The tower hanging vertical plate 101, the tower hanging lower end plate 102 and the tower hanging upper end plate 103 together constitute the tower end special-shaped hanging plate 100 in the special-shaped tension-resistant component, one end of which is connected to the insulator string 300 and the other end is connected to the iron tower in the power transmission equipment; further, refer to Figure 5 In order to make the tower end special-shaped hanging plate 100 in the present application be able to disperse stress better when in use, the present application sets an inclined surface at one end of the tower hanging vertical plate 101, and symmetrically cuts an inclined edge on one side of the tower hanging lower end plate 102 and the tower hanging upper end plate 103. The inclined surface and the inclined edge have the same function of dispersing stress. At the same time, the inclined surface on the tower hanging vertical plate 101 helps to improve the stress state of the tower end special-shaped hanging plate 100, disperse the tension, reduce local stress concentration, and thus reduce the risk of fracture. The tower hanging lower end plate 10 2 and the bevel on the upper end plate 103 of the tower hanging can improve the surrounding airflow conditions, reduce the generation of eddies, reduce wind resistance, and help improve the transmission efficiency of the line. At the same time, the bevel positions of the lower end plate 102 and the upper end plate 103 of the tower hanging in the present application are opposite, so that when the tower end special-shaped hanging plate 100 in this embodiment is in use, the tensions on both ends are parallel and balanced, so that the tower end special-shaped hanging plate 100 remains stable; the lower end plate 102 of the tower hanging is connected to the iron tower, and the upper end plate 103 of the tower hanging is connected to the insulator string 300.
[0034] Further, see Figure 4 In order to effectively stabilize the tower end special-shaped hanging plate 100, reduce the swing of the tower end special-shaped hanging plate 100 caused by wind vibration, and improve the stability of the line, in this application, a tower end hardware hanging hole 1021 is opened on the lower end plate 102 of the tower hanging near the hypotenuse, and the tower end hardware hanging hole 1021 is equipped with a tower end hardware 302, and a hanging ring hanging hole 1031 is opened on the tower hanging vertical plate 101 near the inclined surface and on the upper end plate 103 of the tower hanging near the hypotenuse. In this embodiment, since the hypotenuses opened on the lower end plate 102 and the upper end plate 103 of the tower hanging are relative, the opening The tower end hardware hanging hole 1021 on the tower hanging lower end plate 102 and the hanging ring hanging hole 1031 on the tower hanging upper end plate 103 are consistent in the width direction and parallel to each other. Therefore, the tower end hardware hanging hole 1021 is connected to the tower end hardware 302 by bolts, and then hung on the transmission tower through the tower end hardware 302, while the hanging ring hanging hole 1031 is connected to the insulator string 300 by bolts. The pulling force acting on the two ends of the tower end special-shaped hanging plate 100 is kept balanced, which can more effectively stabilize the tower end special-shaped hanging plate 100 and reduce the swing of the tower end special-shaped hanging plate 100 caused by wind vibration.
[0035] Figure 6 This is the second double-headed special-shaped high-strength tension-resistant component in this embodiment. The line end special-shaped hanging plate 200 in this embodiment includes a line hanging vertical plate 201, and the line hanging vertical plate 201 is symmetrically provided with a line hanging lower end plate 202 near the end position, and the line hanging vertical plate 201 is symmetrically connected to the line hanging upper end plate 203 near the tail. The line hanging vertical plate 201, the line hanging lower end plate 202 and the tower hanging upper end plate 103 together constitute the line end special-shaped hanging plate 200 in the special-shaped tension-resistant component, one end of which is connected to the insulator string 300 and the other end is connected to the cable in the power transmission equipment.
[0036] For further information, see Figure 7 In order to increase the mechanical strength and optimize the stress distribution, the present embodiment provides protrusions on both sides of the front end of the upper end plate 203 of the line hanger, and designs the lower end plate 202 of the line hanger as an isosceles trapezoidal structure as a whole. The protrusions can be used as an additional support point to improve the overall mechanical strength of the tension string, so that it can better withstand the tension of the cable and other external forces. Through the design of the protrusions, the force distribution of the cable on the tension string can be changed, so that the stress can be transmitted more evenly and the stress concentration phenomenon can be reduced. The isosceles trapezoidal structure of the lower end plate 202 of the line hanger has the same function as the beveled edges opened on the lower end plate 102 of the tower hanger and the upper end plate 103 of the tower hanger, which helps to improve the stress state of the special-shaped hanging plate 200 at the line end, disperse the tension, reduce local stress concentration, and thus reduce the risk of breakage.
[0037] Further, see Figure 8 In order to facilitate the connection between the special-shaped wire end hanging plate 200 and the power erection hardware in the prior art, in the present application, a corn bread hanging hole 2031 is opened on the protrusion on the wire hanging upper end plate 203 and the wire hanging vertical plate 201, and a wire end hardware hanging hole 2021 is opened at the vertex near the waist on the wire hanging lower end plate 202, and the wire end hardware hanging hole 2021 is equipped with a wire end hardware 304, and the special-shaped wire end hanging plate 200 is connected to the cable tension clamp through the wire end hardware 304, and the positions of the corn bread hanging hole 2031 on the wire hanging vertical plate 201 and the wire end hardware hanging hole 2021 are also designed with the same width and parallel to each other, and the purpose is also to play a stabilizing role.
[0038] See also Figure 1 and Figure 2In order to make the double-headed special-shaped high-strength tension-resistant assembly composed of the tower end special-shaped hanging plate 100 and the line end special-shaped hanging plate 200 better connected to the insulator string 300, the iron tower and the cable, in the present application, a ball head hanging ring 301 is provided at one end of the insulator string 300 connected to the tower end special-shaped hanging plate 100, and the insulator string 300 is connected to the hanging ring hanging hole 1031 through the ball head hanging ring 301, and the ball head hanging ring 301 is connected to the hanging ring hanging hole 1031 through a bolt group, and the insulator string 300 is connected to the tower end special-shaped hanging plate 100. A wotou hanging plate 305 is provided at one end connected to the line end special-shaped hanging plate 200, and the insulator string 300 is connected to the wotou hanging hole 2031 through the wotou hanging plate 305, the wotou hanging plate 305 and the wotou hanging hole 2031 are connected by a bolt group, and a voltage equalizing ring 303 is also assembled on the line hanging lower end plate 202 using the line end hardware 304; the above-mentioned connecting parts at all levels are all prior art, and in this application they mainly serve to better connect the tower end special-shaped hanging plate 100 and the line end special-shaped hanging plate 200 to the power output structure.
[0039] The above content is a further detailed description of the utility model in combination with specific implementation methods. It cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, they can also make several simple deductions or substitutions, which should be regarded as belonging to the scope of protection determined by the claims submitted for the utility model.
Claims
1. A double-ended special-shaped high-strength tension-resistant component, comprising a tower-end special-shaped hanging plate (100) and a line-end special-shaped hanging plate (200), wherein an insulator string (300) is connected between the tower-end special-shaped hanging plate (100) and the line-end special-shaped hanging plate (200), Features: The tower end special-shaped hanging plate (100) comprises a tower hanging vertical plate (101), and a tower hanging lower end plate (102) is symmetrically arranged in the middle of the tower hanging vertical plate (101), and a tower hanging upper end plate (103) is symmetrically connected to the tail of the tower hanging vertical plate (101), one end of the tower end special-shaped hanging plate (100) is connected to the insulator string (300), and the other end of the tower end special-shaped hanging plate (100) is connected to the transmission iron tower; The line end special-shaped hanging plate (200) comprises a line hanging vertical plate (201), and a line hanging lower end plate (202) is symmetrically provided near the end of the line hanging vertical plate (201), and a line hanging upper end plate (203) is symmetrically connected to the line hanging vertical plate (201) near the tail, one end of the line end special-shaped hanging plate (200) is connected to the insulator string (300), and the other end of the line end special-shaped hanging plate (200) is connected to the cable.
2. The double-headed special-shaped high-strength tension component according to claim 1 is characterized in that: One end of the tower hanging vertical plate (101) is formed into an inclined surface, one side of the tower hanging lower end plate (102) and the tower hanging upper end plate (103) are symmetrically cut with inclined edges, and the inclined edges on the tower hanging lower end plate (102) and the tower hanging upper end plate (103) are located opposite to each other.
3. The double-headed special-shaped high-strength tension component according to claim 2 is characterized in that: A tower end hardware hanging hole (1021) is provided on the tower hanging lower end plate (102) at an end close to one of the hypotenuses, a tower end hardware hanging hole (1021) is mounted with a tower end hardware (302), the tower end special-shaped hanging plate (100) is connected to the transmission iron tower via the tower end hardware (302), and a hanging ring hanging hole (1031) is provided on the tower hanging vertical plate (101) close to the oblique surface and on the tower hanging upper end plate (103) at an end close to the hypotenuse, and the tower end special-shaped hanging plate (100) is connected to the insulator string (300) via the hanging ring hanging hole (1031).
4. The double-headed special-shaped high-strength tension-resistant component according to claim 1 is characterized in that: Both sides of the front end of the wire hanging upper end plate (203) are provided with protrusions, and both the protrusions on the wire hanging upper end plate (203) and the wire hanging vertical plate (201) are provided with cornbread hanging holes (2031).
5. The double-headed special-shaped high-strength tension-resistant component according to claim 4 is characterized in that: The lower end plate (202) of the wire hanger is of an isosceles trapezoidal structure as a whole, and a wire end hardware hanging hole (221) is provided at the vertex near the waist of the lower end plate (202), a wire end hardware (304) is mounted on the wire end hardware hanging hole (221), and the wire end special-shaped hanging plate (200) is connected to the cable tension clamp via the wire end hardware (304).
6. The double-headed special-shaped high-strength tension-resistant component according to claim 3 is characterized in that: A ball head hanging ring (301) is provided at one end of the insulator string (300) connected to the tower end special-shaped hanging plate (100), and the insulator string (300) is connected to the hanging ring hanging hole (1031) via the ball head hanging ring (301), and the ball head hanging ring (301) and the hanging ring hanging hole (1031) are connected via a bolt group.
7. The double-headed special-shaped high-strength tension-resistant component according to claim 6 is characterized in that: A steamed bread hanging plate (305) is provided at one end of the insulator string (300) connected to the line end special-shaped hanging plate (200), and the insulator string (300) is connected to the steamed bread hanging hole (2031) via the steamed bread hanging plate (305), and the steamed bread hanging plate (305) and the steamed bread hanging hole (2031) are connected via a bolt group.
8. The double-headed special-shaped high-strength tension-resistant component according to claim 5, characterized in that: The lower end plate (202) of the wire hanger is also equipped with a pressure equalizing ring (303) by using a wire end fitting (304).
Citation Information
Patent Citations
Ground wire strain insulator string
CN114883066A