Fixed fold uniformizing device in air filter cartridge

By designing an adjustable fixing mechanism in the air filter cartridge, using the combination of pins and fitting wave strips to fix the filter material according to the air pressure, the problem of compressive deformation of the filter material under high air pressure in the prior art is solved, and the safety and filtration efficiency of the filter material are improved.

CN222854947UActive Publication Date: 2025-05-13YANCHENG NIVIK ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421849359.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-05-13
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

The fixed uniform pleat device in the existing air filter cartridge cannot target the filter material according to the air pressure, resulting in compressed deformation in the middle of the filter material under high air pressure, affecting its service life.

Method used

An adjustable fixing mechanism is designed, including a support ring, a connecting block, a vertical cylinder, a vertical column, a through hole and a pin. Through the movable plug of the pin and the adjustment of the fitting wave strip, the pleated filter material is fixed according to the air pressure.

Benefits of technology

The number of fit wave strips dynamically adjusted according to the air pressure is achieved, ensuring the safety of filter materials at high air pressure, and improving filtration efficiency at low pressure, extending the service life of filter materials.

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Abstract

The utility model relates to the technical field of air filter cartridge components, and discloses a fixed fold uniformizing device in an air filter cartridge, which comprises a fold filter material, a support ring piece I is fixedly mounted at the top of the fold filter material, and a support ring piece II is fixedly mounted at the bottom of the fold filter material. An adjustable fixing mechanism is arranged on the support ring piece I, the wrinkled filter material and the support ring piece II; and the adjustable fixing mechanism comprises a connecting block. Through the design of the pin pieces, the pin pieces can be movably inserted and positioned in the inner cavities of the through holes, the function of pertinently fixing the wrinkled filter material according to air pressure can be realized, if the air pressure passing through the inner cavities of the wrinkled filter material is relatively high, five wedged wave strips are mounted, and if the air pressure passing through the inner cavities of the wrinkled filter material is relatively low, two wedged wave strips are mounted, so that the air pressure passing through the inner cavities of the wrinkled filter material is relatively low. The safety of the pleated filter material is guaranteed by increasing the number of the wedged wave strips at high air pressure, and the filtering efficiency of the pleated filter material is guaranteed by reducing the number of the wedged wave strips at low pressure.
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Description

Technical Field

[0001] The utility model relates to the technical field of air filter cartridge components, and in particular to a fixed pleat-leveling device in an air filter cartridge. Background Art

[0002] An air filter element is a filter, also called an air filter cartridge, air filter, style, etc. It is mainly used for air filtration in engineering locomotives, automobiles, agricultural locomotives, laboratories, sterile operating rooms and various precision operating rooms. The engine needs to inhale a large amount of air during operation. If the air is not filtered, the dust suspended in the air will be sucked into the cylinder, which will accelerate the wear of the piston group and the cylinder. The fixed pleat device in the air filter cartridge is a device used to fix and maintain the shape of the pleats in the air filter cartridge. The pleats are a key part of the air filter cartridge, which increases the surface area of ​​the filter material and improves the filtration efficiency. The function of the fixed pleat device is to ensure that the pleats remain uniform and will not deform or fold, and to maintain the stability of the filter cartridge and the effective filtration effect when the air flows through the filter cartridge. It is usually made of metal or plastic and is fixed inside the filter cartridge to maintain the shape of the pleats.

[0003] A Chinese patent discloses a fixed pleating device for an air filter cartridge, with the publication number CN221015079U. The technical solution disclosed in the patent document is as follows: it includes filter material and a fixed plate, a fixing mechanism is provided on the surface of the fixed plate, the fixing mechanism is a fixed pleating device for the filter material of the air filter cartridge, the fixing mechanism includes: a limiting groove, a limiting groove is provided on the right side surface of the fixed plate, one end of the inner wavy strip is fixedly connected to the left side surface of the fixed plate, and the other end of the inner wavy strip is fixedly connected to a positioning plate.

[0004] In order to solve the problem of no supporting structure on the inner side of the filter material, the prior art adopts the method of designing a fixing mechanism. However, the filter material cannot be fixed specifically according to the air pressure. The structure only provides two groups of outer corrugated strips to support the filter material. If the air pressure passing through the air filter cartridge is large, it is very easy to cause compressive deformation in the middle part of the filter material, thereby affecting the service life of the filter material. Utility Model Content

[0005] The utility model aims to provide a fixed pleat-leveling device in an air filter cartridge, so as to solve the problem in the prior art that filter materials cannot be fixed specifically according to air pressure.

[0006] The utility model provides the following technical solution: a pleat-leveling device is fixed in an air filter cartridge, comprising a pleated filter material, a support ring member 1 is fixedly installed on the top of the pleated filter material, a support ring member 2 is fixedly installed on the bottom of the pleated filter material, an adjustable fixing mechanism is arranged on the support ring member 1, the pleated filter material and the support ring member 2, the adjustable fixing mechanism comprises a connecting block, the connecting block is fixedly installed on the outer walls of the support ring member 1 and the support ring member 2, a vertical cylinder is fixedly installed on the outer wall of the connecting block, a vertical column is slidably connected to the inner wall of the vertical cylinder, through holes are opened on the sides of the vertical cylinder and the vertical column, a pin is movably inserted in the inner cavity of the through hole, a receiving block is fixedly installed on the outer wall of the pin, and a matching wave strip is fixedly installed on the end of the receiving block.

[0007] As a preferred embodiment of the above technical solution, air holes are opened on the outer surface of the matching wave strip, and the matching wave strip is matched with the outer wall of the pleated filter material.

[0008] As a preferred embodiment of the above technical solution, the matching wave strip is an arc-shaped structure as a whole, and the material of the matching wave strip is set to be a shape memory alloy.

[0009] As a preferred embodiment of the above technical solution, an expansion platform is fixedly installed on the outer wall of the vertical cylinder, an elastic member is fixedly installed on the bottom of the expansion platform, and the bottom of the elastic member is fixedly connected to the top of the vertical column.

[0010] As a preferred embodiment of the above technical solution, a pull handle is slidably connected to the inner wall of the expansion platform, the bottom of the pull handle is fixedly connected to the top of the vertical column, and the top of the pull handle extends to the top of the expansion platform.

[0011] As a preferred embodiment of the above technical solution, a limit block is fixedly installed on the top of the vertical cylinder, and the bottom of the limit block is movably connected to the top of the vertical column.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model adopts the design of a pin, which can be movably inserted and positioned in the inner cavity of the through hole, so as to realize the function of targeted fixing of the pleated filter material according to the air pressure. If the air pressure passing through the inner cavity of the pleated filter material is relatively large, five fitting wave strips are installed. If the air pressure passing through the inner cavity of the pleated filter material is relatively low, two fitting wave strips are installed. When the air pressure is high, the number of fitting wave strips is increased to ensure the safety of the pleated filter material. When the air pressure is low, the number of fitting wave strips is reduced to ensure the filtration efficiency of the pleated filter material, thereby improving the practicality of the structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional diagram of the utility model;

[0015] Figure 2This is a schematic diagram of the structure of the utility model that matches the wave strip;

[0016] Figure 3 It is a schematic diagram of the separation structure of the vertical cylinder and the vertical column of the utility model;

[0017] Figure 4 for Figure 3 A magnified view of the structure at center.

[0018] In the figure: 1. Support ring part 1; 11. Pleated filter material; 2. Support ring part 2; 3. Adjustable fixing mechanism; 31. Connecting block; 32. Vertical cylinder; 321. Extension table; 322. Elastic part; 323. Pull handle; 324. Limit block; 33. Vertical column; 34. Through hole; 35. Pin; 36. Receiver block; 37. Fitting wave strip; 371. Air hole. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0020] like Figure 1 - Figure 4 As shown, the utility model provides a technical solution: a pleated device is fixed in an air filter cartridge, including a pleated filter material 11, a support ring 1 is fixedly installed on the top of the pleated filter material 11, and a support ring 2 is fixedly installed on the bottom of the pleated filter material 11. An adjustable fixing mechanism 3 is arranged on the support ring 1, the pleated filter material 11, and the support ring 2. The adjustable fixing mechanism 3 includes a connecting block 31, and the connecting block 31 is fixedly installed on the outer wall of the support ring 1 and the support ring 2. A vertical cylinder 32 is fixedly installed on the outer wall of the connecting block 31, and a vertical column 33 is slidably connected to the inner wall of the vertical cylinder 32. The sides of the vertical cylinder 32 and the vertical column 33 are both provided with through holes 34, and a pin 35 is movably inserted in the inner cavity of the through hole 34. The pin 35 A receiving block 36 is fixedly installed on the outer wall of 5, and a matching wave strip 37 is fixedly installed at the end of the receiving block 36. The pin 35 can be movably inserted and positioned in the inner cavity of the through hole 34. The pin 35 is connected with the matching wave strip 37 through the receiving block 36, and the function of targeted fixing of the pleated filter material 11 according to the air pressure can be realized. If the passing air pressure of the inner cavity of the pleated filter material 11 is relatively large, five matching wave strips 37 are installed. If the passing air pressure of the inner cavity of the pleated filter material 11 is relatively low, two matching wave strips 37 are installed. When the air pressure is high, the number of matching wave strips 37 is increased to increase the support area and ensure the safety of the pleated filter material 11. When the air pressure is low, the number of matching wave strips 37 is reduced to reduce the support area and ensure the filtration efficiency of the pleated filter material 11.

[0021] As an implementation method in this embodiment, Figure 2As shown, an air hole 371 is opened on the outer surface of the fitting wave strip 37, and the fitting wave strip 37 fits with the outer wall of the pleated filter material 11. The fitting wave strip 37 is an arc-shaped structure as a whole. The material of the fitting wave strip 37 is set to be a shape memory alloy. The fitting wave strip 37 is elastic and can be bent to facilitate its fitting on the outer wall of the pleated filter material 11. Through the design of the air hole 371, the contact area between the fitting wave strip 37 and the pleated filter material 11 can be reduced, thereby improving the filtration efficiency of the pleated filter material 11.

[0022] As an implementation method in this embodiment, Figure 1 - Figure 4 As shown, an expansion platform 321 is fixedly installed on the outer wall of the vertical cylinder 32, an elastic member 322 is fixedly installed on the bottom of the expansion platform 321, and the bottom of the elastic member 322 is fixedly connected to the top of the vertical column 33. A pull handle 323 is slidably connected to the inner wall of the expansion platform 321, and the bottom of the pull handle 323 is fixedly connected to the top of the vertical column 33. The top of the pull handle 323 extends to the top of the expansion platform 321. A limit block 324 is fixedly installed on the top of the vertical cylinder 32, and the bottom of the limit block 324 is movably connected to the top of the vertical column 33. The pull handle 323 is pulled upward to cause the vertical cylinder 32 to move upward. The column 33 is subjected to a vertical upward force, which releases the initial elastic force of the elastic member 322 pressing down on the vertical column 33, and the pin 35 can be pulled out from the inside of the through hole 34, or the pin 35 can be inserted back into the inside of the through hole 34, and the pull handle 323 is released. The elastic force of the elastic member 322 applies a downward force to the vertical column 33, and the friction between the vertical column 33 and the pin 35 is used to complete the positioning of the pin 35, which is convenient for the operator to use. The limit block 324 is used to limit the pulled vertical column 33 so that the through hole 34 is aligned, which is convenient for the pin 35 to be inserted.

[0023] Working principle: Pull the handle 323 upward to release the initial elastic force of the elastic member 322 pressing down on the vertical column 33, and then the pin 35 can be pulled out from the inside of the through hole 34, or the pin 35 can be inserted back into the inside of the through hole 34, and then the handle 323 is released, and the elastic force of the elastic member 322 applies a downward force to the vertical column 33 to complete the positioning of the pin 35 and the matching wave strips 37. According to this design, the number of matching wave strips 37 can be increased when the air pressure is high, and the number of matching wave strips 37 can be reduced when the pressure is low, thereby realizing the function of targeted fixation of the pleated filter material 11 according to the air pressure.

[0024] The above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it.

Claims

1. A fixed pleating device in an air filter cartridge, comprising a pleated filter material (11), characterized in that: A support ring member 1 (1) is fixedly mounted on the top of the pleated filter material (11), and a support ring member 2 (2) is fixedly mounted on the bottom of the pleated filter material (11). An adjustable fixing mechanism (3) is provided on the support ring member 1 (1), the pleated filter material (11), and the support ring member 2 (2). The adjustable fixing mechanism (3) comprises a connecting block (31). The connecting block (31) is fixedly mounted on the outer walls of the support ring member 1 (1) and the support ring member 2 (2). A vertical cylinder (32) is fixedly mounted on the outer wall of the connecting block (31), and a vertical column (33) is slidably connected to the inner wall of the vertical cylinder (32). The sides of the vertical cylinder (32) and the vertical column (33) are provided with through holes (34), and a pin (35) is movably inserted in the inner cavity of the through hole (34). A receiving block (36) is fixedly mounted on the outer wall of the pin (35), and a matching wave strip (37) is fixedly mounted on the end of the receiving block (36).

2. The fixed pleat-leveling device in the air filter cartridge according to claim 1, characterized in that: Wind holes (371) are provided on the outer surface of the matching wave strip (37), and the matching wave strip (37) is matched with the outer wall of the pleated filter material (11).

3. The fixed pleat-leveling device in the air filter cartridge according to claim 1, characterized in that: The matching wave strip (37) is an arc-shaped structure as a whole, and the material of the matching wave strip (37) is set to be a shape memory alloy.

4. The fixed pleat-leveling device in the air filter cartridge according to claim 1, characterized in that: An expansion platform (321) is fixedly mounted on the outer wall of the vertical cylinder (32), an elastic member (322) is fixedly mounted on the bottom of the expansion platform (321), and the bottom of the elastic member (322) is fixedly connected to the top of the vertical column (33).

5. The fixed pleat-leveling device in the air filter cartridge according to claim 4, characterized in that: A pull handle (323) is slidably connected to the inner wall of the expansion platform (321), the bottom of the pull handle (323) is fixedly connected to the top of the vertical column (33), and the top of the pull handle (323) extends to the top of the expansion platform (321).

6. The fixed pleat-leveling device in the air filter cartridge according to claim 5, characterized in that: A limit block (324) is fixedly mounted on the top of the vertical cylinder (32), and the bottom of the limit block (324) is movably connected to the top of the vertical column (33).

Citation Information

Patent Citations

  • A fixed pleat-leveling device for air filter cartridge

    CN221015079U