Coil paint dipping device
By designing a coil immersion device with a ventilation inner groove and fan system, the impact of coil surface impurities and water vapor on the quality of the paint layer is solved, achieving higher insulation performance and lower leakage risk.
Patent Information
- Application Number
- CN202421537420.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-02
AI Technical Summary
Before the coil is transferred to the immersion position, impurities and moisture particles are prone to adhere to, resulting in weak points or conductive channels of the paint layer, reducing insulation performance and increasing leakage risk.
A coil paint immersion device is designed, including a ventilation inner groove and a fan system, which blows the surface of the coil through a heat-carrying airflow, evaporates water vapor and removes impurities, reducing the risk of impurities and water vapor entering the paint layer.
It effectively reduces the impact of impurities and water vapor on the coil on the quality of the paint layer, improves insulation performance, reduces the risk of leakage, and accelerates the paint immersion process.
Smart Images
Figure CN222855859U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electrical engineering, and in particular relates to a coil varnish dipping device. Background Art
[0002] Coil varnishing is a process for impregnating electrical coils with insulating varnish to improve the insulation performance of the coils, enhance the moisture-proof, mildew-proof and corrosion-proof capabilities of the coils, improve the heat dissipation effect of the coils, and enhance the overall mechanical stability and durability of the coils.
[0003] The coil to be treated is placed in the device, and insulating paint is poured in for dipping operation, usually accompanied by heating to promote the penetration of the paint. Before the coil is transferred to the paint dipping position, the coil is in contact with the external ambient air, and impurities and water vapor particles are easily attached to the surface. Impurities can easily form local weak points or conductive channels in the paint layer, reducing the overall insulation performance and increasing the risk of coil leakage. In addition, the coil brings water vapor into the paint, which can easily cause bubbles in the coil paint layer and reduce the density of the insulation layer. Utility Model Content
[0004] The utility model provides a coil varnish dipping device, which has the characteristic of reducing the influence of impurities and water vapor particles attached to the coil on the quality of the varnish layer.
[0005] The utility model provides the following technical scheme: it includes a supporting frame, a telescopic rod, a connecting rod, a material loading mesh disk and a paint dipping box, wherein a ventilation inner groove is provided in the paint dipping box, an opening is provided at the top of the paint dipping box, a feed box is installed at the top of the paint dipping box, the connecting rod enters the interior of the paint dipping box through the opening, two connecting air pipes are fixedly connected to the bottom end of the feed box, the two connecting air pipes are respectively installed on both sides of the paint dipping box, the two connecting air pipes are communicated with the internal space of the ventilation inner groove, two fans are installed in the feed box, the two fans have the same working direction, one side of one of the connecting air pipes is fixedly connected to a dust removal box, one side of the dust removal box is provided with a cabinet door, and a filter element is installed in the dust removal box.
[0006] Among them, an upper through hole and a lower through hole are respectively opened at both ends of the feed box, the lower through hole corresponds to the opening position and size, the side wall of the connecting rod is slidably connected with a cover plate, the top of the cover plate is fixedly connected with two limit plates, the cover plate is snap-connected to the inner wall of the upper through hole, and the two limit plates are in contact with the top of the feed box.
[0007] Among them, the inner wall of the opening is rotatably connected with a blocking plate, and a torsion spring is arranged between the blocking plate and the opening, the torsion spring drives the blocking plate to flip upward, the loading mesh plate contacts the top of the blocking plate, one side of the cover plate is slidably connected to two gear rods, and the blocking plate is slidably connected to the two side walls of the gear rods.
[0008] Among them, one side of the two gear rods is fixedly connected with a lower support plate, the lower support plate is in contact with the bottom end of the cover plate, a sliding groove is opened on the gear rod, the inner wall of the sliding groove is slidably connected with an upper pressure plate, the inner wall of the sliding groove is fixedly connected with a spring, and the spring is fixedly connected to the top of the corresponding upper pressure plate.
[0009] Among them, the inner wall of the sliding groove is fixedly connected with a guide rod, the spring is sleeved on the side wall of the guide rod, and the guide rod passes through the corresponding bottom end of the upper pressure plate.
[0010] The beneficial effects of the utility model are as follows: the heat generated by the paint dipping box is added to the airflow through the ventilation inner groove, so that the airflow driven by the fan can carry heat, which is convenient for evaporating the water vapor on the coil, reducing the dust impurities and water vapor particle content carried by the coil into the paint dipping box, reducing the risk of local weak points or conductive channels formed in the paint layer due to impurities, reducing the overall insulation performance, and increasing the risk of coil leakage, and reducing the phenomenon of bubbles in the coil paint layer due to water vapor, thereby reducing the density of the insulation layer. At the same time, the coil is preheated to accelerate the paint dipping process.
[0011] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0013] Figure 2 It is a side cross-sectional structural schematic diagram of the utility model;
[0014] Figure 3 for Figure 2 The enlarged schematic diagram of the middle A part;
[0015] Figure 4 for Figure 2 Enlarged schematic diagram of part B in the middle.
[0016] In the figure: 1. support frame; 11. telescopic rod; 12. connecting rod; 13. material loading mesh plate; 2. paint dipping box; 21. ventilation inner groove; 22. opening; 221. blocking plate; 3. feed box; 31. connecting air pipe; 32. fan; 33. dust removal box; 331. cabinet door; 34. filter element; 35. upper through hole; 36. lower through hole; 4. cover plate; 41. limit plate; 42. gear lever; 43. lower support plate; 44. upper pressure plate; 45. slide groove; 451. spring; 452. guide rod. DETAILED DESCRIPTION
[0017] See also Figure 1-Figure 4The utility model provides the following technical solutions: including a support frame 1, a telescopic rod 11, a connecting rod 12, a material loading mesh plate 13 and a paint dipping box 2, a ventilation inner groove 21 is provided in the paint dipping box 2, an opening 22 is provided at the top of the paint dipping box 2, a feed box 3 is installed at the top of the paint dipping box 2, the connecting rod 12 enters the interior of the paint dipping box 2 through the opening 22, two connecting air pipes 31 are fixedly connected to the bottom end of the feed box 3, the two connecting air pipes 31 are respectively installed on both sides of the paint dipping box 2, the two connecting air pipes 31 are communicated with the internal space of the ventilation inner groove 21, two fans 32 are installed in the feed box 3, and the two fans 32 work in the same direction, one side of one of the connecting air pipes 31 is fixedly connected to a dust removal box 33, one side of the dust removal box 33 is provided with a cabinet door 331, and a filter element 34 is installed in the dust removal box 33.
[0018] The lacquer dipping box 2 supports the raw materials for the lacquer dipping of the coils, the telescopic rod 11 supports and controls the lifting of the connecting rod 12, the connecting rod 12 supports the material loading net plate 13, and the material loading net plate 13 supports the coil materials. By controlling the extension of the telescopic rod 11, the telescopic rod 11 can drive the telescopic rod 11 and the connecting rod 12 to descend into the lacquer dipping box 2, and the material loading net plate 13 drives the coil to enter the lacquer dipping box 2 through the opening 22 to contact and immerse with the raw material paint, so as to realize the lacquer dipping treatment of the coils. The lacquer dipping box 2 supports the feed box 3 and two connecting air pipes 31, and the feed box 3 supports two fans 32. The two fans 32 guide and drive the airflow. When the material loading net plate 13 drives the coil inside the feed box 3, the airflow driven by the two fans 32 blows the coil on the material loading net plate 13, so that the dust impurities and water vapor particles attached to the coil can be blown away. Cleaning, the paint dipping box 2 contains air through the ventilation inner groove 21. After the internal heating equipment of the paint dipping box 2 heats the paint, the heat is transferred into the ventilation inner groove 21 to heat the air. The feed box 3 circulates the air with the ventilation inner groove 21 through two connecting air pipes 31, so that the airflow driven by the fan 32 can carry heat, which is convenient for evaporating the water vapor on the coil, reducing the dust, impurities and water vapor particles carried by the coil into the paint dipping box 2, reducing the formation of local weak points or conductive channels in the paint layer due to impurities, reducing the overall insulation performance, and increasing the risk of coil leakage, and reducing the phenomenon of bubbles in the coil paint layer due to water vapor, which reduces the density of the insulation layer. When the airflow carries impurities and water vapor to the dust removal box 33, the filter element 34 inside the dust removal box 33 filters the impurities, so that the impurities cannot participate in the airflow circulation work, and the cabinet door 331 facilitates the disassembly, replacement and cleaning of the filter element 34.
[0019] The two ends of the feed box 3 are respectively provided with an upper through hole 35 and a lower through hole 36, and the position and size of the lower through hole 36 correspond to the opening 22, and the side wall of the connecting rod 12 is slidably connected with a cover plate 4, and the top of the cover plate 4 is fixedly connected with two limit plates 41, and the cover plate 4 is snap-fitted and connected to the inner wall of the upper through hole 35, and the two limit plates 41 are in contact with the top of the feed box 3; the upper through hole 35 and the lower through hole 36 are convenient for the loading mesh disk 13 to pass through the feed box 3 up and down, and the loading mesh disk 13 drives the coil to pass through the lower through hole 36 and enter the opening 22 space. When the coil enters the feed box 3 or the paint dipping box 2, the cover plate 4 is snapped into the upper through hole 35, and the cover plate 4 blocks the upper through hole 35 to prevent airflow from leaking from the upper through hole 35, and the two limit plates 41 are placed on the feed box 3, and the two limit plates 41 limit the cover plate 4 so that the cover plate 4 will not fall into the feed box 3.
[0020] The inner wall of the opening 22 is rotatably connected to a blocking plate 221, and a torsion spring is arranged between the blocking plate 221 and the opening 22, which drives the blocking plate 221 to flip upward, and the loading mesh disk 13 contacts the top of the blocking plate 221, and one side of the cover plate 4 is slidably connected to two shift rods 42, and the blocking plate 221 is slidably connected to the side walls of the two shift rods 42; the blocking plate 221 blocks and blocks the opening 22 to prevent the airflow from entering the paint dipping box 2 when the fan 32 drives the airflow, and the torsion spring drives the blocking plate 221 to flip upward, so that the blocking plate 221 can stably block the opening 22, and when the loading mesh disk 13 drives the coil to descend and enter the paint dipping box 2, the loading mesh disk 13 can squeeze the blocking plate 221, so that the blocking plate 221 automatically opens, and the shift rod 42 squeezes the blocking plate 221 to prevent the blocking plate 221 from flipping over and affecting the loading mesh disk 13 to return upward.
[0021] The two gear rods 42 are fixedly connected to a lower support plate 43 on one side, and the lower support plate 43 contacts the bottom end of the cover plate 4, and a slide groove 45 is opened on the gear rod 42, and the inner wall of the slide groove 45 is slidably connected to an upper pressure plate 44, and the inner wall of the slide groove 45 is fixedly connected to a spring 451, and the spring 451 is fixedly connected to the top of the corresponding upper pressure plate 44; the lower support plate 43 and the upper pressure plate 44 squeeze and limit the cover plate 4, and when the loading net plate 13 is lifted upward, the loading net plate 13 pushes the two gear rods 42 to lift upward, and the gear rod 42 lifts the cover plate 4 upward through the lower support plate 43. When the loading net plate 13 descends, the upper pressure plate 44 slides downward under the push of the spring 451, so that the upper pressure plate 44 can squeeze the cover plate 4, so that the cover plate 4 can stably block the upper through hole 35, and the slide groove 45 slides and guides the upper pressure plate 44, so that the upper pressure plate 44 can maintain a stable sliding route.
[0022] A guide rod 452 is fixedly connected to the inner wall of the slide groove 45, and a spring 451 is sleeved on the side wall of the guide rod 452. The guide rod 452 passes through the bottom end of the corresponding upper pressure plate 44; the guide rod 452 limits the upper pressure plate 44 to prevent the upper pressure plate 44 from escaping from the slide groove 45, thereby ensuring the stability of the upper pressure plate 44 in squeezing the cover plate 4.
[0023] The working principle and use process of the utility model are as follows: when the coil is dipped in paint, the telescopic rod 11 is controlled to drive the connecting rod 12 and the material-carrying mesh plate 13 to descend, and the material-carrying mesh plate 13 drives the coil to enter the inside of the feed box 3, and the cover plate 4 blocks the upper through hole 35, and then the two fans 32 are controlled to drive the airflow, and the airflow circulates in the ventilation inner groove 21, the two connecting air pipes 31 and the feed box 3, and the airflow absorbs heat in the ventilation inner groove 21, so that the airflow driven by the fan 32 can carry heat, which is convenient for evaporating the water vapor on the coil, reducing the dust impurities and water vapor particles carried by the coil into the dip paint box 2, and reducing the impurities in the paint layer. The dust collecting box 33 is provided with a plurality of air filters 34, and the plurality of air filters 34 are provided with a plurality of air filters 34. The plurality of air filters 34 are provided with a plurality of air filters 34. The plurality of air filters 34 are provided with a plurality of air filters 34. The plurality of air filters 34 are provided with a plurality of air filters 34. The plurality of air filters 34 are provided with a plurality of air filters 34. The plurality of air filters 34 are provided with a plurality of air filters 34. The plurality of air filters 34 are provided with a plurality of air filters 34.
Claims
1. A coil varnishing device, comprising a support frame (1), a telescopic rod (11), a connecting rod (12), a material loading mesh plate (13) and a varnishing box (2), characterized in that: The paint dipping box (2) is provided with a ventilation inner groove (21), the top of the paint dipping box (2) is provided with an opening (22), a feed box (3) is installed at the top of the paint dipping box (2), the connecting rod (12) enters the interior of the paint dipping box (2) through the opening (22), two connecting air pipes (31) are fixedly connected to the bottom of the feed box (3), the two connecting air pipes (31) are respectively installed on both sides of the paint dipping box (2), the two connecting air pipes (31) are communicated with the internal space of the ventilation inner groove (21), two fans (32) are installed in the feed box (3), the two fans (32) have the same working direction, one side of one of the connecting air pipes (31) is fixedly connected to a dust removal box (33), one side of the dust removal box (33) is provided with a cabinet door (331), and a filter element (34) is installed in the dust removal box (33).
2. A coil varnishing device according to claim 1, characterized in that: An upper through hole (35) and a lower through hole (36) are respectively provided at both ends of the feed box (3); the lower through hole (36) corresponds to the position and size of the opening (22); the side wall of the connecting rod (12) is slidably connected with a cover plate (4); the top of the cover plate (4) is fixedly connected with two limit plates (41); the cover plate (4) is snap-fitted and connected to the inner wall of the upper through hole (35); and the two limit plates (41) are in contact with the top of the feed box (3).
3. A coil varnishing device according to claim 2, characterized in that: The inner wall of the opening (22) is rotatably connected with a blocking plate (221), a torsion spring is arranged between the blocking plate (221) and the opening (22), the torsion spring drives the blocking plate (221) to flip upwards, the loading mesh plate (13) contacts the top of the blocking plate (221), one side of the cover plate (4) is slidably connected with two shift rods (42), and the blocking plate (221) is slidably connected to the side walls of the two shift rods (42).
4. A coil varnishing device according to claim 3, characterized in that: One side of the two shift rods (42) is fixedly connected with a lower support plate (43), and the lower support plate (43) contacts the bottom end of the cover plate (4). A slide groove (45) is provided on the shift rod (42), and the inner wall of the slide groove (45) is slidably connected with an upper pressure plate (44). The inner wall of the slide groove (45) is fixedly connected with a spring (451), and the spring (451) is fixedly connected to the top of the corresponding upper pressure plate (44).
5. A coil varnishing device according to claim 4, characterized in that: The inner wall of the slide groove (45) is fixedly connected with a guide rod (452), the spring (451) is sleeved on the side wall of the guide rod (452), and the guide rod (452) passes through the bottom end of the corresponding upper pressure plate (44).