Surface treatment device for intelligent water meter machining

Abstract

The utility model discloses a surface treatment device for intelligent water meter processing, and relates to the technical field of polishing equipment, the surface treatment device comprises a processing box, a supporting plate is connected in the processing box through a first rotating assembly, the supporting plate is connected with a mounting plate through a moving mechanism, and a polishing mechanism is mounted on the mounting plate; a laser sensor is fixedly mounted on the mounting plate, a rotating plate is connected to the interior of the machining box through a second rotating assembly, a servo electric cylinder is fixedly mounted on the rotating plate, a supporting frame is connected to the output end of the servo electric cylinder, electric push rods are fixedly mounted on the two sides of the supporting frame, and clamping plates are connected to the electric push rods; the processing box is connected with a box door through a rotating mechanism, and a controller is fixedly mounted on the processing box; according to the water meter polishing device, the polishing condition of the surface of a water meter can be detected, the situation of excessive polishing or insufficient polishing can be effectively avoided, the polishing accuracy is improved, and the production quality and efficiency are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of polishing equipment, in particular to a surface treatment device used for processing intelligent water meters. Background Art

[0002] Smart water meter is a modern water meter that combines high-tech components such as sensors, communication modules and circuit boards to collect, store, transmit and process data such as water flow, pressure and temperature. As a metering device for modern household and industrial water use, the appearance quality of smart water meter directly affects the user's willingness to buy and use experience. Therefore, surface treatment devices are needed to grind, polish and spray the shell, dial and other parts of the water meter to make its surface smoother and flatter, thereby improving the appearance and texture of the product.

[0003] When polishing the surface of a water meter, a clamping device is usually used to clamp the water meter. After clamping, a motor is used to drive a grinding disc to polish the surface of the water meter. During the polishing process, the degree of polishing usually needs to rely on manual judgment, which not only increases the difficulty and complexity of the operation, but also may lead to inaccurate judgment and affect production efficiency. When processing the water meter, workers need to place the water meter in a clamping device for fixed processing. After the processing is completed, the polishing needs to be stopped manually to remove the water meter. The water meter cannot be automatically controlled to clamp and load the material, and the degree of automation is low. Therefore, those skilled in the art provide a surface treatment device for intelligent water meter processing to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to provide a surface treatment device for intelligent water meter processing to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A surface treatment device for intelligent water meter processing, comprising:

[0007] A processing box, wherein a support plate is connected to the processing box through a first rotating assembly, the support plate is connected to a mounting plate through a moving mechanism, a grinding mechanism is installed on the mounting plate, a laser sensor is fixedly installed on the mounting plate, a rotating plate is connected to the processing box through a second rotating assembly, a servo electric cylinder is fixedly installed on the rotating plate, an output end of the servo electric cylinder is connected to a supporting frame, electric push rods are fixedly installed on both sides of the supporting frame, and the electric push rods are connected to a clamping plate;

[0008] The processing box is connected with a box door via a rotating mechanism, and a controller is fixedly installed on the processing box.

[0009] Preferably, the first rotating assembly and the second rotating assembly both include a first driving motor and a support frame, the first driving motor is installed in the support frame, the first driving motor and the support frame are respectively connected to the upper and lower ends of the processing box, and the output end of the first driving motor is respectively connected to the support plate and the rotating plate.

[0010] Preferably, a limiting ring is fixedly provided on the support frame, and limiting grooves for rotationally connecting the limiting ring are provided on the support plate and the rotating plate.

[0011] Preferably, a rotating ball is rotatably connected to the limiting ring, and the rotating ball is in contact with and connected to the limiting groove.

[0012] Preferably, the moving mechanism includes a first servo motor, a threaded rod and a moving block. The support plate is provided with a moving groove for the threaded rod to rotate. The moving block is rotatably connected to the threaded rod. The first servo motor is installed at one end of the support plate, and the output end of the first servo motor is connected to the extension end of the threaded rod passing through the moving groove. The mounting plate is fixedly connected to the moving block.

[0013] Preferably, the grinding mechanism includes a second servo motor, a grinding disc and a rotating rod, the second servo motor is fixedly mounted on the mounting plate, and the output end of the second servo motor is connected to the rotating rod through a connecting assembly, and the grinding disc is connected to one end of the rotating rod.

[0014] Preferably, the connecting assembly includes a first connecting plate and a second connecting plate, the first connecting plate and the second connecting plate are respectively connected to the output end of the second servo motor and the rotating rod, and the first connecting plate and the second connecting plate are connected by fixing bolts.

[0015] Preferably, the rotating mechanism includes a rotating rod, a second drive motor and two side plates, the two side plates are fixedly connected to the processing box, the box door is rotatably connected between the side plates via a rotating rod, the second drive motor is installed on the processing box, and the output end of the second drive motor is connected to the extension end of the rotating rod passing through the side plate.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] The utility model can detect the polishing condition of the surface of the water meter through the setting of laser sensors, and quickly feed back these data to the controller. When the detection data shows that the surface of the water meter has met the established polishing requirements, the controller immediately issues a command to stop polishing, which can effectively avoid over-polishing or under-polishing, greatly improve the accuracy of polishing, and improve production quality and production efficiency.

[0018] The utility model automatically loads and unloads the water meter through the arrangement of the rotating mechanism, the second rotating component and the servo electric cylinder, thereby improving the automation effect of the device and thus improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic structural diagram of a surface treatment device for intelligent water meter processing in an embodiment of the present application;

[0020] Figure 2 This is a schematic cross-sectional view of a surface treatment device for intelligent water meter processing in an embodiment of the present application;

[0021] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0022] Figure 4 This is a schematic cross-sectional structure diagram of a support plate of a surface treatment device for processing a smart water meter in an embodiment of the present application;

[0023] Figure 5 for Figure 4 Enlarged view of point B in the middle.

[0024] In the figure: 1. processing box; 2. support plate; 3. mounting plate; 4. laser sensor; 5. rotating plate; 6. servo electric cylinder; 7. support frame; 8. electric push rod; 9. clamping plate; 10. box door; 11. controller; 12. first drive motor; 13. support frame; 14. limit ring; 15. limit groove; 16. rotating ball; 17. first servo motor; 18. threaded rod; 19. moving block; 20. moving groove; 21. second servo motor; 22. grinding disc; 23. rotating rod; 24. first connecting plate; 25. second connecting plate; 26. second drive motor; 27. side plate; 28. rotating rod; 29. ​​fixing bolt. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 5 , the utility model provides a technical solution:

[0027] A surface treatment device for intelligent water meter processing, comprising:

[0028] A processing box 1, in which a support plate 2 is connected via a first rotating assembly, the support plate 2 is connected to a mounting plate 3 via a moving mechanism, the moving mechanism comprises a first servo motor 17, a threaded rod 18 and a moving block 19, a moving groove 20 for the threaded rod 18 to rotate is provided on the support plate 2, the moving block 19 is rotatably connected to the threaded rod 18, the first servo motor 17 is mounted at one end of the support plate 2, and the output end of the first servo motor 17 is connected to the extending end of the threaded rod 18 that passes through the moving groove 20, and the mounting plate 3 is fixedly connected to the moving block 19;

[0029] When the grinding position is moved and adjusted, the controller 11 adjusts and controls the first servo motor 17 to operate, and the first servo motor 17 drives the moving block 19 to move in the moving groove 20 through the threaded rod 18, so as to move and adjust the grinding position.

[0030] A grinding mechanism is installed on the mounting plate 3, and the grinding mechanism includes a second servo motor 21, a grinding disc 22 and a rotating rod 23. The second servo motor 21 is fixedly installed on the mounting plate 3, and the output end of the second servo motor 21 is connected to the rotating rod 23 through a connecting assembly, and the grinding disc 22 is connected to one end of the rotating rod 23. A laser sensor 4 is fixedly installed on the mounting plate 3, and the connecting assembly includes a first connecting plate 24 and a second connecting plate 25. The first connecting plate 24 and the second connecting plate 25 are respectively connected to the output end of the second servo motor 21 and the rotating rod 23, and the first connecting plate 24 and the second connecting plate 25 are connected by a fixing bolt 29;

[0031] When the surface of the water meter is polished, the controller 11 controls the second servo motor 21 to drive the polishing disc 22 to rotate through the connecting assembly and the rotating rod 23, so as to polish the surface of the water meter. When replacing the polishing disc 22, the fixing bolts 29 are removed, and the first connecting plate 24 and the second connecting plate 25 are separated, so that the polishing disc 22 can be removed, and the new polishing disc 22 can be installed through the fixing bolts 29;

[0032] During polishing, the laser sensor 4 can detect the polishing condition of the surface of the water meter and quickly feed back these data to the controller 11. When the detection data shows that the surface of the water meter has met the established polishing requirements, the controller 11 immediately issues a command to stop polishing, which can effectively avoid over-polishing or under-polishing, greatly improve the accuracy of polishing, and improve production quality and efficiency.

[0033] A rotating plate 5 is connected to the processing box 1 through a second rotating assembly, a servo electric cylinder 6 is fixedly installed on the rotating plate 5, an output end of the servo electric cylinder 6 is connected to a support frame 7, electric push rods 8 are fixedly installed on both sides of the support frame 7, and the electric push rods 8 are connected to a clamping plate 9;

[0034] The servo electric cylinder 6 can adjust the clamping height. When the water meter is clamped, the electric push rod 8 can adjust the distance between the two clamping plates 9, so that the water meter can be clamped so as to process the water meter.

[0035] Specifically, the first rotating assembly and the second rotating assembly both include a first driving motor 12 and a support frame 13. The first driving motor 12 is installed in the supporting frame 13. The first driving motor 12 and the supporting frame 13 are respectively connected to the upper end and the lower end of the processing box 1. The output end of the first driving motor 12 is respectively connected to the supporting plate 2 and the rotating plate 5. A limiting ring 14 is fixedly provided on the supporting frame 13. A limiting groove 15 for rotatably connecting the limiting ring 14 is provided on the supporting plate 2 and the rotating plate 5. A rotating bead 16 is rotatably connected to the limiting ring 14, and the rotating bead 16 is in contact with the limiting groove 15.

[0036] When adjusting the angle of the support plate 2 to grind different positions or driving the water meter to rotate and move, the first drive motor 12 can drive the support plate 2 and the rotating plate 5 to rotate. When the support plate 2 and the rotating plate 5 rotate, the limit ring 14 rotates in the limit groove 15 to limit the support plate 2 and the rotating plate 5. By setting the rotating bead 16, the friction force can be reduced when the limit ring 14 rotates, so the load of the first drive motor 12 can be reduced.

[0037] The processing box 1 is connected to a box door 10 via a rotating mechanism, and the rotating mechanism includes a rotating rod 28, a second drive motor 26 and two side panels 27. The two side panels 27 are fixedly connected to the processing box 1, and the box door 10 is rotatably connected between the side panels 27 via the rotating rod 28. The second drive motor 26 is installed on the processing box 1, and the output end of the second drive motor 26 is connected to the extended end of the rotating rod 28 that passes through the side panels 27, and a controller 11 is fixedly installed on the processing box 1.

[0038] When the door 10 is opened, the controller 11 controls the second drive motor 26 to operate, and the second drive motor 26 drives one end of the door 10 to rotate through the rotating rod 28, so that the door 10 can be opened.

[0039] Working principle:

[0040] The servo electric cylinder 6 adjusts the clamping height, and the electric push rod 8 drives the two clamping plates 9 to move and clamp the water meter. After clamping, the first drive motor 12 drives the rotating plate 5 to rotate, and moves the water meter into the processing box 1. The controller 11 controls the second drive motor 26 to drive one end of the box door 10 to rotate through the rotating rod 28, and the box door 10 is closed;

[0041] During grinding, the servo electric cylinder 6 can drive the water meter to adjust its height to a suitable position, and the second servo motor 21 drives the grinding disc 22 to rotate through the connecting assembly and the rotating rod 23, so as to grind the surface of the water meter. During grinding, the laser sensor 4 can detect the grinding condition of the surface of the water meter, and stop grinding after detecting that the grinding is completed;

[0042] The second drive motor 26 drives one end of the box door 10 to rotate through the rotating rod 28 to open the box door 10, and then the first drive motor 12 drives the rotating plate 5 to rotate to move the water meter out, and then adjusts the distance between the two clamping plates 9 to automatically unload the water meter.

[0043] It should be noted that the specific model and specifications of the laser sensor 4 need to be selected and determined according to the actual specifications of the device, and the specific selection and calculation method adopts the existing technology in this field, so it will not be described in detail.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A surface treatment device for intelligent water meter processing, characterized in that: include: A processing box (1), wherein a support plate (2) is connected to the processing box (1) via a first rotating assembly, wherein the support plate (2) is connected to a mounting plate (3) via a moving mechanism, wherein a grinding mechanism is mounted on the mounting plate (3), wherein a laser sensor (4) is fixedly mounted on the mounting plate (3), wherein a rotating plate (5) is connected to the processing box (1) via a second rotating assembly, wherein a servo electric cylinder (6) is fixedly mounted on the rotating plate (5), wherein an output end of the servo electric cylinder (6) is connected to a supporting frame (7), wherein electric push rods (8) are fixedly mounted on both sides of the supporting frame (7), wherein the electric push rods (8) are connected to a clamping plate (9); The processing box (1) is connected to a box door (10) via a rotating mechanism, and a controller (11) is fixedly installed on the processing box (1).

2. A surface treatment device for intelligent water meter processing according to claim 1, characterized in that: The first rotating assembly and the second rotating assembly both comprise a first driving motor (12) and a supporting frame (13); the first driving motor (12) is installed in the supporting frame (13); the first driving motor (12) and the supporting frame (13) are respectively connected to the upper end and the lower end of the processing box (1); the output end of the first driving motor (12) is respectively connected to the supporting plate (2) and the rotating plate (5).

3. A surface treatment device for intelligent water meter processing according to claim 2, characterized in that: A limiting ring (14) is fixedly provided on the support frame (13), and a limiting groove (15) for rotationally connecting the limiting ring (14) is provided on the support plate (2) and the rotating plate (5).

4. A surface treatment device for intelligent water meter processing according to claim 3, characterized in that: A rotating bead (16) is rotatably connected to the limiting ring (14), and the rotating bead (16) is in contact with and connected to the limiting groove (15).

5. The surface treatment device for intelligent water meter processing according to claim 1 is characterized in that: The moving mechanism comprises a first servo motor (17), a threaded rod (18) and a moving block (19); a moving groove (20) for the threaded rod (18) to rotate is provided on the support plate (2); the moving block (19) is rotatably connected to the threaded rod (18); the first servo motor (17) is mounted on one end of the support plate (2); and the output end of the first servo motor (17) is connected to an extension end of the threaded rod (18) passing through the moving groove (20); and the mounting plate (3) is fixedly connected to the moving block (19).

6. The surface treatment device for intelligent water meter processing according to claim 1 is characterized in that: The grinding mechanism comprises a second servo motor (21), a grinding disc (22) and a rotating rod (23); the second servo motor (21) is fixedly mounted on a mounting plate (3); an output end of the second servo motor (21) is connected to the rotating rod (23) via a connecting assembly; and the grinding disc (22) is connected to one end of the rotating rod (23).

7. The surface treatment device for intelligent water meter processing according to claim 6 is characterized in that: The connecting assembly comprises a first connecting plate (24) and a second connecting plate (25); the first connecting plate (24) and the second connecting plate (25) are respectively connected to the output end of the second servo motor (21) and the rotating rod (23); the first connecting plate (24) and the second connecting plate (25) are connected via a fixing bolt (29).

8. The surface treatment device for intelligent water meter processing according to claim 1 is characterized in that: The rotating mechanism comprises a rotating rod (28), a second driving motor (26) and two side plates (27); the two side plates (27) are fixedly connected to the processing box (1); the box door (10) is rotatably connected between the side plates (27) via the rotating rod (28); the second driving motor (26) is installed on the processing box (1); and the output end of the second driving motor (26) is connected to the extension end of the rotating rod (28) penetrating the side plates (27).

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