Hot-pressing stacking device for color films
By designing a hot-press stacking device for color films, automatic stacking is achieved using cylinders and belts, and compacting and heating is performed through a hot-press box and heater, the problem of inefficient hot-press stacking of color films is solved, and the operation efficiency and safety are improved.
Patent Information
- Application Number
- CN202421809567.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-29
AI Technical Summary
Colored films require manual stacking and compression during hot press stacking, which is inefficient and may cause personnel damage.
A hot press stacking device for color films is designed, including a feeding assembly and a conveying assembly. The baffle is driven up and down through the cylinder to move the film layer sequentially onto the belt stack, and the film layer is pressed and heated by a hot press box and a heater.
The automatic stacking and hot pressing process of color films is realized, which improves stacking efficiency and reduces the risk and time-consuming of manual operation.
Smart Images

Figure CN222858790U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of color films, and in particular relates to a hot pressing stacking device for color films. Background Art
[0002] Color film is a new type of tempered glass decoration material. Color film breaks the traditional process of mainly using reinforced photo materials as glass decoration, thus replacing reinforced photo materials to dominate the market of glass sliding doors, glass cabinets, glass background walls and other glass decoration materials. Glass color film is made of PVC material combined with gravure printing, thus ensuring the glass color film has good waterproof and other weather resistance.
[0003] At present, in pursuit of aesthetics, color films usually have their textures designed, or patterns of different depths and concave-convex structures are used on each layer of the color film to achieve a three-dimensional effect, and then each layer of the film is stacked layer by layer using heat pressing technology to obtain the color film, thereby improving the aesthetics of the color film. However, when the color film is hot-pressed, each layer of the film needs to be manually stacked and then pressed tightly. This process is time-consuming, labor-intensive, inefficient, and may cause errors, and may cause personal injury if not careful. Utility Model Content
[0004] The utility model aims to provide a hot pressing stacking device for color films, so as to solve the technical problem of low efficiency of manual stacking of film layers and achieve the purpose of automatic stacking to improve efficiency.
[0005] In order to solve the above technical problems, the utility model provides a hot pressing stacking device for color film, comprising: a material unloading component, the material unloading component comprising: a fixed plate and a plurality of material boxes, the plurality of material boxes are arranged in a direction away from the fixed plate, the fixed plate is connected to the material boxes close to the fixed plate;
[0006] A through slot is provided at one end of the material box away from the fixed plate, a channel steel is provided at the top of the through slot, the channel steel is provided on the outer wall of the material box, and a sliding slot is provided at one end of the channel steel close to the material box;
[0007] A plurality of cylinders are arranged on the inner surface of the top end of the channel steel, and baffles are connected to the bottom ends of the plurality of cylinders, and the baffles match the through slots;
[0008] A material removal plate is arranged at the bottom end of the material box, and the material removal plate is arranged obliquely.
[0009] Furthermore, a plurality of the material boxes are connected by connecting columns, and the connecting columns are arranged at the top ends of the channel steels.
[0010] Furthermore, a conveying assembly is provided at the bottom end of the blanking assembly, and the conveying assembly includes: a driving shaft, a driven shaft and a belt, the driving shaft is arranged in parallel with the driven shaft, and a motor is arranged on one side of the driving shaft;
[0011] The belt is sleeved on the outer sides of the driving shaft and the driven shaft, a gap is formed between the upper surface of the belt and the lower surface of the material box, and a plurality of the through grooves are all located above the belt.
[0012] Furthermore, a fixing frame is provided on the outer side of the conveying assembly, and the fixing frame is provided on both sides of the conveying assembly and the blanking assembly;
[0013] A plurality of fixing rods are arranged in the middle of both sides of the fixing frame, the number of the fixing rods is equal to the number of the material boxes, and the fixing rods are connected to both sides of the material boxes.
[0014] Furthermore, a hot pressing assembly is also arranged on the outside of the transmission assembly, and the hot pressing assembly includes: a connecting frame, a telescopic rod and a hot pressing box;
[0015] The telescopic rod passes through the middle of the connecting frame, and the bottom end of the telescopic rod is connected to the top end of the hot press box;
[0016] The fixed frame is arranged at one end of the conveying assembly, the hot pressing assembly is arranged at the other end of the conveying assembly, and the hot pressing box is arranged above the belt.
[0017] Furthermore, a heater is provided at the top of the hot press box, and the heater is provided inside the hot press box;
[0018] A hot pressing plate is arranged in the middle of the hot pressing box, and a heat conducting plate is arranged between the hot pressing plate and the heater.
[0019] Furthermore, a collecting box is provided at the other end of the conveying assembly, and inclined plates are provided at both ends of the collecting box, and the upper surface of the inclined plate is located at the same horizontal plane as the upper surface of the belt.
[0020] Furthermore, a rotating shaft is provided at one end of the collection box away from the conveying assembly, the rotating shaft is provided at the bottom end of the collection box, both ends of the rotating shaft pass through the collection box, and the rotating shaft is rotatably connected to the collection box.
[0021] Furthermore, it also includes: a bottom plate, the upper surface of which is provided with a fixing seat, and the fixing seat is sleeved on both ends of the rotating shaft.
[0022] Furthermore, the bottom ends of the conveying assembly, the unloading assembly, the fixing frame, the hot pressing assembly and the collecting box are all arranged on the upper surface of the bottom plate.
[0023] The beneficial effects of the utility model are:
[0024] 1. By setting a cylinder and a baffle at the bottom of the material box, the cylinder drives the baffle to move up and down. At this time, the color film layer in the material box slides from the unloading plate to the through groove and then falls onto the belt. By setting the interval of cylinder movement, the film layers fall onto the belt in sequence and stack up, which improves the efficiency of stacking.
[0025] 2. The two ends of the collection box are tilted, and the collection box is connected to the floor through a rotating shaft, so that the color film is easier to enter the collection box, and after the collection is completed, the collection box can be rotated to pour out the color film, which improves the collection efficiency.
[0026] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0028] Figure 1 This is a structural schematic diagram of a hot pressing and stacking device for color films of the utility model;
[0029] Figure 2 It is a structural schematic diagram of a material box of the utility model;
[0030] Figure 3 It is the internal structure diagram of the hot press box of the utility model.
[0031] In the figure:
[0032] 1. Bottom plate;
[0033] 2. Transmission assembly; 21. Driving shaft; 22. Driven shaft; 23. Belt; 24. Motor;
[0034] 3. Material unloading assembly; 31. Material box; 32. Material unloading plate; 33. Channel steel; 34. Cylinder; 35. Baffle; 36. Connecting column; 37. Fixed plate;
[0035] 4. Fixing frame; 41. Fixing rod;
[0036] 5. hot pressing assembly; 51. connecting frame; 52. telescopic rod; 53. hot pressing box; 54. heater; 55. hot pressing plate;
[0037] 6. Collection box; 61. Rotating shaft; 62. Fixed seat. DETAILED DESCRIPTION
[0038] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0039] Example:
[0040] like Figures 1 to 3 As shown, a hot pressing stacking device for color film includes: a bottom plate 1 and a material unloading assembly 3, the material unloading assembly 3 includes: a fixed plate 37 and a plurality of material boxes 31, the plurality of material boxes 31 are arranged in a direction away from the fixed plate 37, the plurality of material boxes 31 are connected by connecting columns 36, the fixed plate 37 is connected to the material boxes 31 close to the fixed plate 37, the top end of the material box 31 is an open structure for placing a film layer, and the bottom end of the material box 31 is arranged perpendicular to the fixed plate 37; Figure 2 As shown, a through slot is provided at one end of the material box 31 away from the fixed plate 37, and a channel steel 33 is provided at the top of the through slot, and the channel steel 33 is provided on the outer wall of the material box 31, and a connecting column 36 is provided at the top of the channel steel 33, and a slide slot is provided at one end of the channel steel 33 close to the material box 31; the opening of the slide slot faces the interior of the material box 31, and a plurality of cylinders 34 are provided on the inner surface of the top end of the channel steel 33, and baffles 35 are connected to the bottom ends of the plurality of cylinders 34, and the baffles 35 match the through slot; the baffles 35 are provided at the opening of the slide slot, and the cylinders 34 drive the baffles 35 to move up and down, so that the through slot is in an open and closed state, and then the film layers slide out of the through slot layer by layer; a blanking plate 32 is provided at the bottom end of the material box 31, and the blanking plate 32 is inclined, and the blanking plate 32 is inclined downward, so that the film layers can slide out of the through slot more easily.
[0041] A conveying component 2 is provided at the bottom end of the unloading component 3, and the conveying component 2 includes: a driving shaft 21, a driven shaft 22 and a belt 23. The driving shaft 21 is arranged in parallel with the driven shaft 22, and a motor 24 is arranged on one side of the driving shaft 21; the belt 23 is sleeved on the outside of the driving shaft 21 and the driven shaft 22, and the motor 24 drives the driving shaft 21 and then drives the belt 23 and the driven shaft 22 to rotate, so that the film layer is transported on the belt 23; there is a gap between the upper surface of the belt 23 and the lower surface of the material box 31, and a plurality of through grooves are located above the belt 23, and the film layer falls onto the belt 23 and enters the gap for transportation.
[0042] A fixed frame 4 is arranged on the outside of the conveying component 2, and the fixed frame 4 is arranged on both sides of the conveying component 2 and the unloading component 3; a plurality of fixed rods 41 are arranged in the middle of both sides of the fixed frame 4, and the number of the plurality of fixed rods 41 is equal to the number of the plurality of material boxes 31, and the fixed rods 41 are connected to both sides of the material boxes 31.
[0043] like Figure 3 As shown, a hot pressing assembly 5 is also provided on the outside of the conveying assembly 2, and the hot pressing assembly 5 includes: a connecting frame 51, a telescopic rod 52 and a hot pressing box 53; the telescopic rod 52 runs through the middle of the connecting frame 51, and the bottom end of the telescopic rod 52 is connected to the top end of the hot pressing box 53; the telescopic rod 52 drives the hot pressing box 53 to move up and down, the fixed frame 4 is arranged at one end of the conveying assembly 2, the hot pressing assembly 5 is arranged at the other end of the conveying assembly 2, and the hot pressing box 53 is arranged above the belt 23; a heater 54 is arranged at the top of the hot pressing box 53, and the heater 54 is arranged inside the hot pressing box 53; a hot pressing plate 55 is arranged in the middle of the hot pressing box 53, and a heat conducting plate is arranged between the hot pressing plate 55 and the heater 54, the heater heats the heat conducting plate, and the heat conducting plate introduces heat to the hot pressing plate 55, and a pattern texture is provided on the hot pressing plate 55, and the film layer is pressed by the hot pressing plate 55 to obtain a color film and a pattern texture is provided on the color film.
[0044] A collecting box 6 is provided at the other end of the conveying component 2, and inclined plates are provided at both ends of the collecting box 6, and the upper surface of the inclined plate is located at the same horizontal plane as the upper surface of the belt 23; a rotating shaft 61 is provided at the end of the collecting box 6 away from the conveying component 2, and the rotating shaft 61 is provided at the bottom end of the collecting box 6, and both ends of the rotating shaft 61 pass through the collecting box 6, and the rotating shaft 61 is rotatably connected to the collecting box 6; by rotating the collecting box 6, the colored film in the collecting box 6 can be poured out, which is convenient for the collection of the colored film; a fixed seat 62 is provided on the upper surface of the bottom plate 1, and the fixed seat 62 is sleeved on both ends of the rotating shaft 61; the conveying component 2, the unloading component 3, the fixing frame 4, the hot pressing component 5 and the bottom end of the collecting box 6 are all arranged on the upper surface of the bottom plate 1.
[0045] To summarize, each film layer of the color film is placed in the material box 31 respectively, the motor 24 is started, the belt 23 starts to rotate, the heater 54 is started, the heater 54 starts to heat, the start time of the cylinder 34 is set, the cylinder 34 farthest from the belt 23 starts to move, the cylinder 34 pulls up the baffle 35, and under the action of the unloading plate 32, the film layer slides from the through groove to the belt 23, the cylinder 34 drives the baffle 35 to descend, and blocks the through groove, and the cylinders 34 on the remaining material boxes 31 start to move in turn, so that the film layer just falls onto the previous film layer; the film layer is transported to the bottom of the hot pressing plate 55 with the belt 23, and the telescopic rod 52 drives the hot pressing plate 55 to descend to press the film layer into a color film. After the color film is obtained, the color film continues to be transported to the collection box 6 with the belt 23, and the color film falls into the collection box 6. After the collection is completed, the collection box 6 can be rotated to completely pour out the color film.
[0046] The various devices selected in this application are all universal standard parts or parts known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0047] In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0048] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0049] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A hot pressing and stacking device for color films, characterized in that: include: A material unloading assembly (3), the material unloading assembly (3) comprising: a fixed plate (37) and a plurality of material boxes (31), the plurality of material boxes (31) being arranged in a direction away from the fixed plate (37), the fixed plate (37) being connected to the material boxes (31) close to the fixed plate (37); A through slot is formed at one end of the material box (31) away from the fixed plate (37), a channel steel (33) is provided at the top of the through slot, the channel steel (33) is arranged on the outer wall of the material box (31), and a sliding slot is formed at one end of the channel steel (33) close to the material box (31); A plurality of cylinders (34) are arranged on the inner surface of the top end of the channel steel (33), and a baffle (35) is connected to the bottom end of the plurality of cylinders (34), and the baffle (35) matches the through slot; A material removal plate (32) is arranged at the bottom end of the material box (31), and the material removal plate (32) is arranged at an inclination.
2. A hot pressing and stacking device for color films as claimed in claim 1, characterized in that: The plurality of material boxes (31) are connected via a connecting column (36), and the connecting column (36) is arranged at the top end of the channel steel (33).
3. The hot pressing and stacking device of color film according to claim 1, characterized in that: A conveying assembly (2) is arranged at the bottom end of the unloading assembly (3), and the conveying assembly (2) comprises: a driving shaft (21), a driven shaft (22) and a belt (23), wherein the driving shaft (21) and the driven shaft (22) are arranged in parallel, and a motor (24) is arranged on one side of the driving shaft (21); The belt (23) is sleeved on the outer sides of the driving shaft (21) and the driven shaft (22), a gap is formed between the upper surface of the belt (23) and the lower surface of the material box (31), and the plurality of through grooves are located above the belt (23).
4. A hot pressing and stacking device for color films as claimed in claim 3, characterized in that: A fixing frame (4) is arranged on the outer side of the conveying component (2), and the fixing frame (4) is arranged on both sides of the conveying component (2) and the blanking component (3); A plurality of fixing rods (41) are arranged in the middle of both sides of the fixing frame (4), the number of the fixing rods (41) is equal to the number of the material boxes (31), and the fixing rods (41) are connected to both sides of the material boxes (31).
5. The hot pressing and stacking device of color film according to claim 4, characterized in that: A hot pressing assembly (5) is also provided on the outer side of the conveying assembly (2), and the hot pressing assembly (5) comprises: a connecting frame (51), a telescopic rod (52) and a hot pressing box (53); The telescopic rod (52) passes through the middle of the connecting frame (51), and the bottom end of the telescopic rod (52) is connected to the top end of the hot press box (53); The fixing frame (4) is arranged at one end of the conveying component (2), the hot pressing component (5) is arranged at the other end of the conveying component (2), and the hot pressing box (53) is arranged above the belt (23).
6. The hot pressing and stacking device of color film according to claim 5, characterized in that: A heater (54) is provided at the top of the hot press box (53), and the heater (54) is arranged inside the hot press box (53); A hot pressing plate (55) is arranged in the middle of the hot pressing box (53), and a heat conducting plate is arranged between the hot pressing plate (55) and the heater (54).
7. The hot pressing and stacking device of color film according to claim 5, characterized in that: A collection box (6) is provided at the other end of the conveying assembly (2), and inclined plates are provided at both ends of the collection box (6), wherein the upper surface of the inclined plate is located at the same horizontal plane as the upper surface of the belt (23).
8. The hot pressing and stacking device of color film according to claim 7, characterized in that: A rotating shaft (61) is provided at one end of the collection box (6) away from the conveying assembly (2); the rotating shaft (61) is provided at the bottom end of the collection box (6); both ends of the rotating shaft (61) pass through the collection box (6); and the rotating shaft (61) is rotatably connected to the collection box (6).
9. The hot pressing and stacking device of color film according to claim 8, characterized in that: Also includes: A bottom plate (1), wherein a fixing seat (62) is provided on the upper surface of the bottom plate (1), and the fixing seat (62) is sleeved on both ends of the rotating shaft (61).
10. The hot pressing and stacking device of color film according to claim 9, characterized in that: The bottom ends of the conveying component (2), the unloading component (3), the fixing frame (4), the hot pressing component (5) and the collecting box (6) are all arranged on the upper surface of the bottom plate (1).