Storage rack capable of automatically adapting to width of pole roll

By designing a storage rack that can automatically adapt to the width of the extreme roll, using the combination of support columns, movable plates and driving mechanisms, the problem that the existing storage rack cannot adapt to the extreme rolls of different widths is solved, and the adaptive adjustment of the storage rack is realized, improving production efficiency and product quality.

CN222860855UActive Publication Date: 2025-05-13SHENZHEN ZHIJIANENG AUTOMATION CO LTD
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Patent Information

Application Number
CN202421031738.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-05-13
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The width of the existing pole roll storage rack is fixed and cannot adapt to pole rolls of different widths, resulting in frequent replacement of storage racks, increasing operating costs and reducing production efficiency.

Method used

A storage rack that can automatically adapt to the width of the extreme coil is designed, and the sliding mechanism of two symmetrically arranged supporting columns and movable plates is combined with the driving mechanism and position sensor to realize adaptive adjustment of the width of the storage rack.

Benefits of technology

The versatility of storage racks is achieved, avoiding deformation or damage of extreme coils during storage, reducing time consumption for replacing storage racks, improving production efficiency and reducing operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The storage rack capable of automatically adapting to the width of the pole roll comprises two symmetrically-arranged supporting columns, a bottom plate is fixedly installed at the bottoms of the supporting columns, a top plate is fixedly installed at the tops of the supporting columns, and a movable plate is installed on the top plate in a sliding mode. A supporting assembly is fixedly installed at the end, away from the supporting column, of the movable plate, and a driving mechanism for driving the movable plate to slide is installed between the top plate and the movable plate. By the adoption of the technical scheme, the width of the storage rack can be adjusted in a self-adaptive mode so as to adapt to pole rolls with different widths, the operation cost caused by replacement of the storage rack of an enterprise is reduced, and practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of material turnover buffering, and more specifically, to a storage rack which can automatically adapt to the width of a pole roll. Background Art

[0002] In the new energy industry, the storage of pole coils is an important link. Pole coils are large rolls of material with large width and length, and usually require special storage equipment for storage. In the fields of mechanical engineering, automation equipment and coil handling equipment, the design and manufacture of pole coil storage equipment is an important research direction.

[0003] In the existing technology, the pole coils are mainly stored in a storage rack with a fixed width. This storage rack has a simple structure and low manufacturing cost, but its disadvantages are also obvious. Since the width of the storage rack is fixed, when encountering pole coils of different widths, different storage racks need to be replaced for storage, which undoubtedly increases the operating costs of the enterprise and reduces production efficiency. Utility Model Content

[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a storage rack that can automatically adapt to the width of the pole roll, and can realize adaptive adjustment of the width of the storage rack to accommodate pole rolls of different widths, thereby reducing the operating costs of enterprises caused by replacing storage racks.

[0005] The above-mentioned technical purpose of the utility model is achieved through the following technical scheme: a storage rack that can automatically adapt to the width of the pole coil, including two symmetrically arranged support columns, a bottom plate is fixedly installed on the bottom of the support column, a top plate is fixedly installed on the top of the support column, a movable plate is slidably installed on the top plate, a support assembly is fixedly installed on the end of the movable plate away from the support column, and a driving mechanism for driving the movable plate to slide is installed between the top plate and the movable plate.

[0006] Furthermore, the driving mechanism includes a motor, a screw rod and a nut seat, the motor is fixedly mounted on the top plate, one end of the screw rod is coaxially connected to the output end of the motor, and the nut seat is spirally mounted on the screw rod.

[0007] Furthermore, a support is fixedly mounted on the top plate, the motor is fixedly mounted on the support, bearings supporting the rotation of the lead screw are fixedly mounted on both ends of the lead screw, and the lead screw and the output end of the motor are coaxially connected by installing a coupling.

[0008] Furthermore, guide rails are fixedly installed on the top plate at both ends of the driving mechanism, two sliders are slidably installed on each of the guide rails, and each slider is fixedly connected to the movable plate.

[0009] Furthermore, the support assembly includes a U-shaped block and a positioning block, and both the U-shaped block and the positioning block can be detachably mounted on the movable plate.

[0010] Furthermore, a rubber pad matching with the U-shaped block is installed on the inner arc surface of the U-shaped block.

[0011] Furthermore, a plurality of reinforcing rib plates are installed between the support column and the top plate.

[0012] Furthermore, a plurality of position sensors are fixedly mounted on one side surface of the top plate.

[0013] Furthermore, a limiting component for limiting the sliding range of the movable plate is installed on the top plate.

[0014] Furthermore, the limiting assembly includes two blocking members symmetrically mounted on the top plate and a limiting block fixedly mounted on the side of the movable plate.

[0015] In summary, the utility model has the following beneficial effects:

[0016] The utility model discloses a storage rack which can automatically adapt to the pole coil width and can be adaptively adjusted according to the pole coil width. When the system determines the incoming material width, the storage rack will adjust the width in advance according to the feedback data, which greatly improves the versatility of the storage rack, avoids the pole coil from being deformed or damaged during storage, improves the quality of the product, reduces the problem of needing to replace different storage racks due to changes in pole coil width, reduces the time consumption of manual replacement of storage racks, greatly improves production efficiency, and reduces the operating cost of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the storage rack of the utility model which can automatically adapt to the width of the pole coil;

[0018] Figure 2 It is a partial structural schematic diagram of the storage rack of the utility model which can automatically adapt to the width of the pole coil;

[0019] Figure 3 yes Figure 2 Schematic diagram of the structure from another perspective.

[0020] In the figure: 1. support column; 2. bottom plate; 3. top plate; 4. movable plate; 5. support assembly; 51. U-shaped block; 52. positioning block; 6. driving mechanism; 61. motor; 62. screw rod; 63. nut seat; 7. support; 8. bearing; 9. guide rail; 10. slider; 11. reinforcing rib plate; 12. sensor; 13. limit assembly; 131. blocking member; 132. limit block; 14. pole roll. DETAILED DESCRIPTION

[0021] The utility model is described in detail below in conjunction with the accompanying drawings and embodiments.

[0022] like Figure 1-3 As shown, the utility model provides a storage rack that can automatically adapt to the width of the pole coil 14, including two support columns 1 symmetrically arranged on the left and right, the support column 1 is a rectangular strip, and an outer edge plate is protruding from the bottom thereof for easy installation and connection. A rib plate for strengthening the force is installed at the vertical connection between the outer edge plate and the support column 1, and the bottom outer edge plate of the support column 1 is fixedly connected to the rectangular plate-shaped bottom plate 2 by bolt fasteners, and the bottom plate 2 is fixedly connected to the ground or other platforms to provide stable support.

[0023] A top plate 3 is fixedly installed on the top of the support column 1 by welding. The verticality accuracy should be ensured when the top plate 3 and the support column 1 are installed. Furthermore, in order to increase the connection strength between the support column 1 and the top plate 3, a plurality of reinforcing rib plates 11 are installed between the support column 1 and the top plate 3.

[0024] A movable plate 4 is slidably mounted on the top plate 3 , and the movable plate 4 can slide horizontally on the top plate 3 . The left and right movable plates 4 can slide toward or away from each other at the same time to accommodate the storage of pole coils 14 of different widths.

[0025] The movable plate 4 can slide and adapt itself according to the width of the pole coil 14 without manual operation. In order to drive the movable plate 4 to slide on the top plate 3, a driving mechanism 6 is installed between the top plate 3 and the movable plate 4.

[0026] Specifically, the driving mechanism 6 includes a motor 61 , a screw rod 62 and a nut seat 63 .

[0027] The motor 61 is fixedly mounted on the top plate 3. Furthermore, an L-shaped support 7 is fixedly mounted on the top plate 3, and the motor 61 is fixedly mounted on the support 7. The output end of the motor 61 passes through the support 7, and one end of the screw rod 62 is coaxially connected with the output end of the motor 61 through a coupling. The coaxial accuracy should be ensured when the screw rod 62 is connected with the output end of the motor 61. When the motor 61 is started, its output end will drive the screw rod 62 to rotate synchronously.

[0028] The nut seat 63 is spirally mounted on the screw rod 62 . When the screw rod 62 rotates, the nut seat 63 will perform linear motion on the screw rod 62 , thereby driving the movable plate 4 fixedly connected thereto to slide on the top plate 3 .

[0029] Bearings 8 are fixedly mounted at both ends of the screw rod 62 to support its rotation, so as to ensure stable rotation of the screw rod 62 . The bearings 8 are specifically seated bearings 8 , which can be directly mounted on the top plate 3 and support the screw rod 62 .

[0030] Furthermore, guide rails 9 are fixedly installed at both ends of the driving mechanism 6 on the top plate 3, and the two guide rails 9 are symmetrically installed. Two sliders 10 are slidably installed on each guide rail 9, and each slider 10 is fixedly connected to the movable plate 4. In this way, when the movable plate 4 slides on the top plate 3, the slider 10 slides on the guide rails 9, thereby ensuring the stable sliding of the movable plate 4 on the top plate 3.

[0031] A support assembly 5 is fixedly mounted on one end of the movable plate 4 away from the support column 1 to support the pole coil 14 .

[0032] The support assembly 5 includes a U-shaped block 51 and a positioning block 52. Both the U-shaped block 51 and the positioning block 52 can be detachably mounted on the movable plate 4 to accommodate pole coils 14 of different shapes and sizes. The positioning block 52 is mounted on one end of the U-shaped block 51 close to the support column 1. A rounded rectangular groove is provided on the positioning block 52, and the mounting position can be adjusted within a certain range.

[0033] Preferably, a rubber pad matching with the U-shaped block 51 is installed on the inner arc surface to prevent the pole coil 14 from being scratched or damaged during storage, and at the same time plays a role of buffering force to protect the pole coil 14 and the U-shaped block 51 .

[0034] In addition, in order to monitor the position of the movable plate 4 in real time, a plurality of position sensors 12 are fixedly installed on one side of the top plate 3 to obtain the real-time position information of the movable plate 4. Specifically, five position sensors 12 are installed, two of which are installed in each group at the left and right positions, and one is installed in the middle position. One of the position sensors 12 in any group of the left and right positions is used to sense the end position of the movement, and the other is used to sense the limit position. The position sensor 12 is specifically a photoelectric switch, and a light shielding sheet is correspondingly installed on the movable plate 4. When the light of the photoelectric switch is blocked, a signal will be sent to the controller.

[0035] Furthermore, in order to prevent the movable panel 4 from exceeding a predetermined range during the sliding process, a limit assembly 13 for limiting the sliding range of the movable panel 4 is installed on the top panel 3. Specifically, the limit assembly 13 includes two blocking members 131 symmetrically installed on the top panel 3 and a limit block 132 fixedly installed on the side of the movable panel 4. When the movable panel 4 slides to the two ends of the predetermined range, the limit block 132 will contact the blocking member 131, thereby preventing the movable panel 4 from continuing to slide.

[0036] Furthermore, in order to protect the components installed on the top plate 3 , a shell covering the components installed thereon is fixedly installed on the top plate 3 .

[0037] Each pole roll 14 is pre-attached with an identification code. When the pole roll 14 is identified by the code scanning system, the specifications and dimensions of the pole roll 14 are obtained, and finally fed back to the storage rack for automatic adjustment to accommodate the storage of pole rolls 14 of that specification and size.

[0038] In summary, the utility model is a storage rack that can automatically adapt to the width of the pole coil 14, and drives the movable plate 4 to slide on the top plate 3 through the driving mechanism 6, so as to adapt to pole coils 14 of different widths. At the same time, the stability and reliability of the storage rack are ensured through the design of the support component 5, the guide rail 9, the reinforcing rib plate 11, the position sensor 12 and the limit component 13.

[0039] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A storage rack that can automatically adapt to the width of the pole coil, characterized in that: It includes two symmetrically arranged support columns, a bottom plate is fixedly installed on the bottom of the support columns, a top plate is fixedly installed on the top of the support columns, a movable plate is slidably installed on the top plate, a support assembly is fixedly installed on one end of the movable plate away from the support columns, and a driving mechanism for driving the movable plate to slide is installed between the top plate and the movable plate.

2. A storage rack capable of automatically adapting to the width of pole coils according to claim 1, characterized in that: The driving mechanism comprises a motor, a screw rod and a nut seat. The motor is fixedly mounted on the top plate. One end of the screw rod is coaxially connected to the output end of the motor. The nut seat is spirally mounted on the screw rod.

3. A storage rack capable of automatically adapting to the width of pole coils according to claim 2, characterized in that: A support is fixedly mounted on the top plate, the motor is fixedly mounted on the support, bearings supporting the rotation of the lead screw are fixedly mounted at both ends of the lead screw, and the lead screw and the output end of the motor are coaxially connected by installing a coupling.

4. A storage rack capable of automatically adapting to the width of pole coils according to claim 1, characterized in that: Guide rails are fixedly installed on the top plate at both ends of the driving mechanism, two sliding blocks are slidably installed on each of the guide rails, and each of the sliding blocks is fixedly connected to the movable plate.

5. The storage rack capable of automatically adapting to the width of pole coils according to claim 1, characterized in that: The support assembly comprises a U-shaped block and a positioning block, and both the U-shaped block and the positioning block can be detachably mounted on the movable plate.

6. A storage rack capable of automatically adapting to the width of pole coils according to claim 5, characterized in that: A rubber pad matching with the U-shaped block is installed on the inner arc surface of the U-shaped block.

7. A storage rack capable of automatically adapting to the width of pole coils according to claim 1, characterized in that: A plurality of reinforcing rib plates are installed between the support column and the top plate.

8. The storage rack capable of automatically adapting to the width of pole coils according to claim 1, characterized in that: A plurality of position sensors are fixedly mounted on one side surface of the top plate.

9. The storage rack capable of automatically adapting to the width of pole coils according to claim 1, characterized in that: A limiting component for limiting the sliding range of the movable plate is installed on the top plate.

10. A storage rack capable of automatically adapting to the width of pole coils according to claim 9, characterized in that: The limiting assembly comprises two blocking members symmetrically mounted on the top plate and a limiting block fixedly mounted on the side of the movable plate.