Anti-rust performance testing device

By using a roller drive mechanism in the salt spray test device to rotate the pipeline to be tested at a uniform speed, and using the spray device to spray the salt spray uniformly, the problem of insufficient distribution of salt spray is solved, and the effect of the test is significantly improved.

CN222866502UActive Publication Date: 2025-05-13HENAN PROVINCE EAST GRP CO LTD ANTI-CORROSION
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Patent Information

Application Number
CN202421433803.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-05-13
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

In the existing salt spray testing equipment, the distribution uniformity of salt spray on the outside of the pipeline is poor, which affects the test effect.

Method used

A rust-proof performance testing device is designed, using a roller drive mechanism to rotate the pipeline to be tested at a uniform speed, and at the same time, a spray device is used to spray salt spray evenly to ensure that the salt spray settles evenly on the outer surface of the pipeline.

Benefits of technology

Through the use of the roller drive mechanism, the distribution uniformity of salt spray on the outside of the pipeline is significantly improved, ensuring the reliability and accuracy of the test.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an anti-rust performance testing device which comprises an outer box body, a control cabinet arranged on one side of the outer box body, a cover body arranged on the top of the outer box body, an inner box body arranged in the outer box body, a spraying device arranged in the middle of the inner box body, and a plurality of groups of carrier roller assemblies symmetrically arranged on the two sides of the inner box body. The carrier roller assembly is provided with two carrier rollers rotationally connected between the side faces of the inner box body, and a carrier roller driving mechanism for driving the carrier rollers to rotate synchronously in the same direction is arranged on the outer side of the inner box body. When the salt spray testing device is used for salt spray testing, two ends of a to-be-tested pipeline are respectively placed on the two corresponding carrier roller assemblies on two sides in the inner box body, salt spray is sprayed outwards from the spraying device and uniformly settles downwards, and the carrier roller driving mechanism drives the carrier rollers to synchronously rotate at a constant speed in the same direction; when the carrier roller drives the to-be-tested pipeline placed above the carrier roller to rotate at a constant speed, the salt mist uniformly settles on the outer surface of the to-be-tested pipeline, the distribution uniformity of the salt mist on the outer side of the pipeline is improved, and the test effect is ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of testing equipment, and specifically designs an anti-rust performance testing device. Background Art

[0002] Salt spray test is an environmental test that mainly uses artificial simulated salt spray environment conditions created by salt spray test equipment to evaluate the corrosion resistance of products or metal materials. At present, the test of pipeline anti-rust performance is usually carried out by spraying salt spray on the pipeline surface so that the pipeline is fully in contact with the salt spray, so as to test the pipeline's anti-rust performance.

[0003] In the prior art, a Chinese utility model patent document with authorization announcement number CN209559730U discloses a salt spray tester for exhaust pipe production, wherein the pipe to be tested is horizontally clamped and fixed inside a test box by a fixing device, and the salt spray settles on the upper side of the pipe to be tested. When a certain amount of salt spray gathers on the upper side of the pipe to be tested, it will flow downward along its outer side due to gravity, and drip after gathering on the bottom side, resulting in poor uniformity of salt spray distribution on the outer side of the pipe to be tested, thereby affecting the test effect.

[0004] Therefore, it is necessary to design an anti-rust performance testing device that can improve the uniformity of salt spray distribution on the outside of the pipeline and ensure the test effect to solve the current technical problems. Summary of the invention

[0005] In view of the deficiencies in the prior art, the utility model provides an anti-rust performance testing device which can improve the uniformity of salt spray distribution on the outside of a pipeline and ensure the test effect.

[0006] The technical solution of the utility model is: an anti-rust performance testing device, comprising an outer box body, a control cabinet is arranged on one side of the outer box body, a cover body is arranged on the top of the outer box body, an inner box body is arranged inside the outer box body, a spray device is arranged in the center of the inner box body, a plurality of groups of roller assemblies are symmetrically arranged on both sides of the inner box body, the roller assembly has two rollers rotatably connected to the side surfaces of the inner box body, and a roller driving mechanism for driving the rollers to rotate synchronously in the same direction is arranged on the outer side of the inner box body.

[0007] The roller driving mechanism has a driving shaft rotatably arranged on the outside of one end of the inner box body, and a driving motor for driving the driving shaft to rotate is arranged on the driving shaft. A driven sprocket coaxially connected to the roller is arranged on the outside of the inner box body, and a driving sprocket corresponding to the driven sprocket is arranged on the end of the driving shaft. The driving sprocket and the driven sprocket are connected by a transmission chain.

[0008] A shaft seat is symmetrically rotatably arranged on the driving shaft, and the shaft seat is fixedly arranged on the outer side of one end of the inner box body.

[0009] The driving motor is fixedly arranged on the outer side of one end of the inner box body, and the driving motor is a reduction motor.

[0010] A frame plate is provided inside the inner box below the roller, and the four sides of the frame plate are fixedly connected to the inner side of the inner box.

[0011] The frame plate is evenly provided with water-permeable holes.

[0012] The roller comprises a roller body, and a plurality of anti-slip rings are evenly sleeved on the outer side of the roller body along the axial direction thereof.

[0013] The outer side of the anti-skid ring is provided with anti-skid protrusions in a circumferential array, and the anti-skid protrusions and the anti-skid ring are an integral structure.

[0014] The anti-slip ring is a rubber ring or a silicone ring.

[0015] A baffle is fixedly and concentrically arranged on one end of the roller body close to the driven sprocket, and the roller body is coaxially connected to the driven sprocket.

[0016] The beneficial effects of the utility model are as follows: when the utility model performs a salt spray test, the two ends of the pipeline to be tested are respectively placed on two roller assemblies corresponding to the two sides inside the inner box body, the salt spray is sprayed outward from the spray device and settles downward evenly, the roller driving mechanism drives the rollers to rotate synchronously in the same direction at a uniform speed, and when the rollers drive the pipeline to be tested placed above them to rotate at a uniform speed, the salt spray settles evenly on the outer surface of the pipeline to be tested, thereby improving the uniformity of the distribution of the salt spray on the outer side of the pipeline and ensuring the test effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the anti-rust performance testing device in the utility model.

[0018] Figure 2 It is a partial structural schematic diagram of the anti-rust performance testing device in the utility model.

[0019] Figure 3 It is a structural schematic diagram of the roller in the utility model. DETAILED DESCRIPTION

[0020] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and is by no means intended to limit the present invention and its application or use. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided to make the present invention thorough and complete and to fully express the scope of the present invention to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the components and steps, the composition of the materials, the numerical expressions and the numerical values ​​set forth in these embodiments should be interpreted as being merely exemplary and not as limiting.

[0021] The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different parts. The words "include" or "comprise" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0022] like Figure 1 and 2 As shown, the rust-proof performance testing device comprises an outer box body 1, a control cabinet 3 is arranged on one side of the outer box body 1, a cover body 2 is arranged on the top of the outer box body 1, an inner box body 4 is arranged inside the outer box body 1, a spray device 5 is arranged in the center of the inner box body 4, and a plurality of groups of roller assemblies are symmetrically arranged on both sides of the inner box body 4, the roller assembly has two rollers 7 rotatably connected with the side surfaces of the inner box body 4, and a roller driving mechanism 8 for driving the rollers 7 to rotate synchronously in the same direction is arranged on the outer side of the inner box body 4; in this embodiment, when performing a salt spray test, the two ends of the pipeline to be tested are respectively placed on two roller assemblies corresponding to the two sides of the inner box body 4, and the salt spray is sprayed outward from the spray device and evenly settles downward, and the roller driving mechanism 8 drives the rollers 7 to rotate synchronously in the same direction at a uniform speed, and when the rollers 7 drive the pipeline to be tested placed above them to rotate at a uniform speed, the salt spray is evenly settled on the outer surface of the pipeline to be tested, thereby improving the uniformity of the distribution of the salt spray on the outer side of the pipeline and ensuring the test effect.

[0023] In some embodiments, as a specific implementation of the roller drive mechanism 8, the roller drive mechanism 8 has a drive shaft 82 rotatably arranged on the outside of one end of the inner box body 4, and a drive motor 81 is arranged on the drive shaft 82 to drive it to rotate. A driven sprocket 84 coaxially connected to the roller 7 is arranged on the outside of the inner box body 4, and a driving sprocket 83 corresponding to the driven sprocket 84 is arranged at the end of the drive shaft 82. The driving sprocket 83 and the driven sprocket 84 are connected by a transmission chain 85. The driven sprockets 84 at the ends of the roller 7 are evenly connected to the same transmission chain 83. The driving motor 81 drives the drive shaft 82 to rotate, and the drive shaft 82 drives the driving sprockets 83 at both ends thereof to rotate synchronously in the same direction. At the same time, the two driving sprockets 83 drive the two transmission chains 85 to rotate synchronously in the same direction, and the rollers 7 on both sides of the inner box body 4 are driven to rotate synchronously in the same direction at a uniform speed through the two transmission chains 85.

[0024] As a specific installation method of the drive shaft 82 , a shaft seat 86 is symmetrically rotatably arranged on the drive shaft 82 , and the shaft seat 86 is fixedly arranged on the outer side of one end of the inner box body 4 , and the drive shaft 82 is rotatably mounted on the outer side of one end of the inner box body 4 through the shaft seat 86 .

[0025] In some embodiments, the driving motor 81 is fixedly disposed on the outer side of one end of the inner box body 4, and the driving motor 81 is a reduction motor.

[0026] In some embodiments, a frame plate 6 is provided on the inner side of the inner box body 4 below the roller 7, and the frame plate 6 is fixedly connected to the inner side of the inner box body 4 on all sides. The setting of the frame plate 6 can prevent the tube body to be tested from sliding to the inner bottom of the inner box body when the tube body to be tested is placed on the roller assembly, making it difficult to take out.

[0027] In some embodiments, water-permeable holes 61 are evenly formed on the frame plate 6 , and the salt mist above the frame plate 6 can be settled into the lower part thereof through the water-permeable holes 61 for easy collection.

[0028] In some embodiments, Figure 3 As shown, the roller 7 has a roller body 71, and a plurality of anti-skid rings 73 are evenly mounted on the outer side of the roller body 71 along its axial direction. The anti-skid rings 73 can increase the friction between the pipe body to be tested and the roller 7, thereby avoiding slipping between the pipe to be tested and the roller 7 during the test. Specifically, an annular groove matching the anti-skid ring 73 is provided on the outer side of the roller 7.

[0029] In some embodiments, the outer side of the anti-slip ring 73 has anti-slip protrusions 74 in a circular array. The anti-slip protrusions 74 and the anti-slip ring 73 are an integrated structure. The provision of the anti-slip protrusions 74 can further increase the friction between the pipe body and the roller 7, thereby avoiding slippage between the pipe to be tested and the roller 7 during testing.

[0030] As a more specific implementation of the anti-slip ring 73, the anti-slip ring 73 is a rubber ring or a silicone ring.

[0031] In some embodiments, a baffle plate 72 is fixedly and concentrically arranged on one end of the roller body 71 close to the driven sprocket 84. When the pipe to be tested is placed on the roller 7, the end of the pipe to be tested abuts against the side of the baffle plate 72. When rotating, the pipe to be tested can be prevented from contacting the inner box body 4, thereby avoiding wear on the inner box body 4. Specifically, the baffle plate 72 and the roller body 71 are an integral structure; the roller body 71 and the driven sprocket 84 are coaxially connected.

[0032] So far, various embodiments of the present invention have been described in detail. In order to avoid obscuring the concept of the present invention, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here.

[0033] The above-mentioned embodiments only express some implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A rust-proof performance testing device, comprising an outer box, a control cabinet is arranged on one side of the outer box, a cover is arranged on the top of the outer box, and an inner box is arranged inside the outer box, characterized in that: A spray device is centrally arranged inside the inner box body, and a plurality of roller assemblies are symmetrically arranged on both sides of the inner box body. The roller assembly has two rollers rotatably connected to the side surfaces of the inner box body, and a roller driving mechanism for driving the rollers to rotate synchronously in the same direction is arranged on the outer side of the inner box body.

2. The anti-rust performance testing device according to claim 1, characterized in that: The roller driving mechanism has a driving shaft rotatably arranged on the outside of one end of the inner box body, and a driving motor for driving the driving shaft to rotate is arranged on the driving shaft. A driven sprocket coaxially connected to the roller is arranged on the outside of the inner box body, and a driving sprocket corresponding to the driven sprocket is arranged on the end of the driving shaft. The driving sprocket and the driven sprocket are connected by a transmission chain.

3. The anti-rust performance testing device according to claim 2, characterized in that: A shaft seat is symmetrically rotatably arranged on the driving shaft, and the shaft seat is fixedly arranged on the outer side of one end of the inner box body.

4. The anti-rust performance testing device according to claim 2, characterized in that: The driving motor is fixedly arranged on the outer side of one end of the inner box body, and the driving motor is a reduction motor.

5. The anti-rust performance testing device according to claim 1, characterized in that: A frame plate is provided inside the inner box below the roller, and the four sides of the frame plate are fixedly connected to the inner side of the inner box.

6. The anti-rust performance testing device according to claim 5, characterized in that: The frame plate is evenly provided with water-permeable holes.

7. The anti-rust performance testing device according to claim 1, characterized in that: The roller comprises a roller body, and a plurality of anti-slip rings are evenly sleeved on the outer side of the roller body along the axial direction thereof.

8. The anti-rust performance testing device according to claim 7, characterized in that: The outer side of the anti-skid ring is provided with anti-skid protrusions in a circumferential array, and the anti-skid protrusions and the anti-skid ring are an integral structure.

9. The anti-rust performance testing device according to claim 8, characterized in that: The anti-slip ring is a rubber ring or a silicone ring.

10. The anti-rust performance testing device according to claim 2, characterized in that: A baffle is fixedly and concentrically arranged on one end of the roller body close to the driven sprocket, and the roller body is coaxially connected to the driven sprocket.

Citation Information

Patent Citations

  • Salt spray testing machine for exhaust pipe production

    CN209559730U