Orange peel grain aluminum plate embossing machine
By designing an orange-shaped aluminum plate embossing machine, using a motor-driven transmission system and adjustment plates, support cylinders and other structures, the problem that existing equipment cannot adapt to aluminum plates of different thicknesses is solved, and higher adaptability and operational convenience is achieved.
Patent Information
- Application Number
- CN202421858485.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-02
AI Technical Summary
When used, existing aluminum plate embossing equipment cannot effectively adapt to aluminum plates of different thicknesses, resulting in the inability of staff to obtain effective support when adjusting the spacing, affecting the efficiency of embossing work.
An orange-skin aluminum plate embossing machine is designed, using a motor to drive the transmission shaft and drive belt to control the rotation of the embossing rollers, and flexible adjustment of the embossing roller gap is achieved through the adjustment plate and the support cylinder, and stable support is provided by the lifting control rod and the bottom block.
The equipment can flexibly control the gap of the embossing rollers and adapt to aluminum plates of different thicknesses, improving the adaptability and practical performance of the embossing machine and reducing operation difficulty.
Smart Images
Figure CN222873110U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum plate embossing equipment, in particular to an orange peel pattern aluminum plate embossing machine. Background Art
[0002] Aluminum plate refers to aluminum materials with a thickness of more than 0.2 mm and less than 500 mm, a width of more than 200 mm, and a length of less than 16 meters. Aluminum materials with a thickness of less than 0.2 mm are aluminum materials, and aluminum materials with a width of less than 200 mm are bars or strips.
[0003] During the orange peel embossing process of existing aluminum plates, since the existing aluminum plate embossing equipment is mostly produced on an assembly line when in use, there is a certain degree of inadaptability when embossing aluminum plates of different thicknesses, which results in the staff mostly adjusting the spacing when making adjustments, but failing to effectively support the adjusted spacing. Utility Model Content
[0004] The utility model aims to provide an orange peel pattern aluminum plate embossing machine to solve the problems raised in the background technology in view of the shortcomings of the prior art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an orange peel-pattern aluminum plate embossing machine, comprising a machine body, a receiving roller is detachably connected to the lower surface of the machine body, a base is fixedly connected to the left and right sides of the upper surface of the machine body, a group of embossing rollers are rotatably connected to the surfaces of the two opposite sides of the two bases, and there are two groups of embossing rollers, each group of embossing rollers is in a group of two, and the other group of embossing rollers is located above the base, and an adjustment plate is rotatably connected to its surface, a handle extends outward from the surface of the adjustment plate, and a support cylinder is fixedly connected to the surface of the adjustment plate.
[0006] As a preferred technical solution of the utility model, a group of bearings are installed at one end of the embossing roller located on the surface of the base, and a group of transmission shafts are installed at the other end, and the number of bearings and transmission shafts are corresponding to each other on the outside of the left and right ends of the embossing roller, which maximizes the control ability of the overall device and ensures the practicality of the overall device.
[0007] As a preferred technical solution of the utility model, there are three transmission shafts. The two upper transmission shafts are installed at the ends of the embossing rollers on the lower side, and the surface of the lower transmission shaft is fixedly connected to a motor, which effectively enhances the stability of each component and strengthens the support strength of the overall device.
[0008] As a preferred technical solution of the utility model, a transmission belt is wrapped around the surface of the transmission shaft, and the three transmission shafts are relatively distributed in an inverted triangle, and the motor is installed inside the body, which better protects the use of the overall device from being affected and enhances the practicality of operating the overall device.
[0009] As a preferred technical solution of the utility model, a sliding groove is provided on the surface of the support tube, and a lifting control rod is inserted into the interior of the support tube, and a spring is fixedly connected between the top of the lifting control rod and the upper surface of the inner wall of the support tube, which better enhances the balance of the overall device and effectively enhances the flexibility of use of the overall device.
[0010] As a preferred technical solution of the utility model, the bottom end of the lifting control rod is fixedly connected to a column, and the end of the column is hinged to a bottom block, which further enhances the operability of the overall device and ensures the firmness and stability of the performance during use.
[0011] As a preferred technical solution of the utility model, a mounting frame is installed on the inner surface of the base, and the bearing and the two transmission shafts located above are installed on the outside of the mounting frame, which maximizes the controllability of the overall device by the staff, improves the experience of using the overall device, and reduces the operating difficulty of the staff.
[0012] The beneficial effects of the utility model are:
[0013] The orange peel pattern aluminum plate embossing machine drives a motor to drive a transmission belt installed on a corresponding transmission shaft to control the embossing roller located on the inner side of a base to rotate. When the aluminum plate is transmitted on the surface of the embossing roller, the embossing roller installed on the inner side of an adjusting plate is driven to rotate and emboss synchronously. The adjusting plate is then rotated to control the clearance of the embossing roller installed therewith to be raised, and a lifting control rod is used to control the bottom block to support the surface of the base, thereby achieving flexible control of the overall device, enhancing the practical performance of the overall device, improving the defect that the existing aluminum plate embossing equipment is not convenient for adapting to the use of aluminum plates of various thicknesses, and improving the adaptability of the embossing machine to different aluminum plates. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the embossing roller of the utility model;
[0016] Figure 3 This is a schematic diagram of the support tube structure of the utility model.
[0017] In the figure: 1. machine body; 2. receiving roller; 3. base; 4. mounting frame; 5. transmission shaft; 6. transmission belt; 7. motor; 8. embossing roller; 9. adjustment plate; 10. support cylinder; 11. lifting control lever; 12. column; 13. bottom block. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0020] like Figure 1-3 As shown, in this embodiment: an orange peel-grained aluminum plate embossing machine comprises a machine body 1, a receiving roller 2 is detachably connected to the lower surface of the machine body 1, a base 3 is fixedly connected to the left and right sides of the upper surface of the machine body 1, and the base 3 is used to control the mechanical energy of two embossing rollers 8 located below to work, and a group of embossing rollers 8 are rotatably connected to the surfaces of the opposite sides of the two bases 3, and there are two groups of embossing rollers 8, each group of embossing rollers 8 is in a group of two, and the other group of embossing rollers 8 is located above the base 3, and an adjusting plate 9 is rotatably connected to the surface thereof, and the adjusting plate 9 is used to control the opening and closing of the group of embossing rollers 8 located above, and a handle is extended outward from the surface of the adjusting plate 9, and a support tube 10 is fixedly connected to the surface of the adjusting plate 9, and the lower end of the adjusting plate 9 is supported by the support tube 10.
[0021] Furthermore, a group of bearings are installed at one end of the embossing roller 8 located on the surface of the base 3, and a group of transmission shafts 5 are installed at the other end, and the number of bearings and transmission shafts 5 corresponds to each other on the outside of the left and right ends of the embossing roller 8, and the bearings and transmission shafts 5 provide balanced support for the corresponding embossing rollers 8 respectively.
[0022] Furthermore, there are three transmission shafts 5. The two upper transmission shafts 5 are installed at the ends of the embossing roller 8 located on the lower side, and the surface of the lower transmission shaft 5 is fixedly connected to a motor 7. The motor 7 provides power to the transmission shaft 5, and the power is then transmitted through the transmission belt 6.
[0023] Furthermore, a transmission belt 6 is wound around the surface of the transmission shaft 5, and the three transmission shafts 5 are relatively distributed in an inverted triangle, and the motor 7 is installed inside the body 1. The three transmission shafts 5 are installed in an inverted triangle to stably control the rotation of a group of embossing rollers 8 located below.
[0024] Furthermore, a sliding groove is provided on the surface of the support tube 10, and a lifting control rod 11 is inserted into the interior of the support tube 10, and a spring is fixedly connected between the top end of the lifting control rod 11 and the upper surface of the inner wall of the support tube 10, so that the lifting control rod 11 is accommodated and fixed by the support tube 10.
[0025] Furthermore, the bottom end of the lifting control rod 11 is fixedly connected to a column 12 , and the end of the column 12 is hinged to a bottom block 13 , and the bottom block 13 abuts against the upper surface of the base 3 to support the angle of the adjustment plate 9 .
[0026] Furthermore, a mounting frame 4 is installed on the inner surface of the base 3, and the bearing and two transmission shafts 5 located above are installed on the outside of the mounting frame 4. The mounting frame 4 is used to support the bearing to fix the corresponding embossing roller 8 to work.
[0027] The method of using this embodiment is: when using, please refer to Figure 1-3First, the staff needs to manually lift the adjustment plate 9 with a handle on one side. When the adjustment plate 9 is lifted, a group of embossing rollers 8 installed on the inner walls on both sides of the adjustment plate 9 are simultaneously lifted, so that the gap between the embossing rollers 8 located inside the adjustment plate 9 on both sides and the embossing rollers 8 installed on the inner surface of the base 3 is expanded. According to the different specifications of the aluminum plate currently required for printing and pressing, the size of the gap between the two groups of embossing rollers 8 is improved. When the adjustment plate 9 is lifted, in order to ensure the stability of the raised adjustment plate 9, the staff manually pushes the lifting control rod 11 down inside the support tube 10, and uses the lifting control rod 11 to lift the adjustment plate 9. The control rod 11 drives the column 12 to move downward, so that the bottom block 13 contacts the upper surface of the base 3, so that the column 12 is supported on the upper surface of the base 3, avoiding a group of embossing rollers 8 installed on the inner wall surfaces on both sides of the adjustment plate 9 from sagging under the action of gravity, thereby affecting the smoothness of the embossing work. After the spacing between the two groups of embossing rollers 8 is adjusted, the staff manually starts the motor 7 to work, and uses the output shaft of the motor 7 to drive the transmission shaft 5 connected to it to rotate, thereby pulling the transmission belt 6 to drive a group of transmission shafts 5 installed at the outer end of the embossing roller 8 to rotate synchronously, and then drives the embossing roller 8 to rotate, and embossing and printing the aluminum plate.
[0028] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
Claims
1. An orange peel aluminum plate embossing machine, comprising a machine body (1), characterized in that: The lower part of the surface of the machine body (1) is detachably connected to a receiving roller (2), and the upper surface of the machine body (1) is fixedly connected to a base (3) on both sides, and the surfaces of the two opposite sides of the two bases (3) are rotatably connected to a group of embossing rollers (8), and there are two groups of embossing rollers (8), each group of embossing rollers (8) is in a group of two, and the other group of embossing rollers (8) is located above the base (3) and is rotatably connected to an adjustment plate (9) on its surface, a handle is extended outward from the surface of the adjustment plate (9), and a support tube (10) is fixedly connected to the surface of the adjustment plate (9).
2. The orange peel aluminum plate embossing machine according to claim 1, characterized in that: A group of bearings is installed at one end of the embossing roller (8) located on the surface of the base (3), and a group of transmission shafts (5) is installed at the other end, and the number of bearings and transmission shafts (5) corresponds to each other on the outside of the left and right ends of the embossing roller (8).
3. The orange peel aluminum plate embossing machine according to claim 2, characterized in that: There are three transmission shafts (5), the two transmission shafts (5) located at the top are installed at the ends of the embossing rollers (8) located at the bottom, and the surface of the transmission shaft (5) located at the bottom is fixedly connected to a motor (7).
4. The orange peel aluminum plate embossing machine according to claim 2, characterized in that: A transmission belt (6) is wound around the surface of the transmission shaft (5), and the three transmission shafts (5) are relatively distributed in an inverted triangle, and the motor (7) is installed inside the machine body (1).
5. The orange peel aluminum plate embossing machine according to claim 1, characterized in that: A sliding groove is provided on the surface of the support tube (10), and a lifting control rod (11) is inserted into the interior of the support tube (10), and a spring is fixedly connected between the top end of the lifting control rod (11) and the upper surface of the inner wall of the support tube (10).
6. The orange peel aluminum plate embossing machine according to claim 5, characterized in that: The bottom end of the lifting control rod (11) is fixedly connected to a column (12), and the end of the column (12) is hinged to a bottom block (13).
7. The orange peel aluminum plate embossing machine according to claim 1, characterized in that: A mounting frame (4) is installed on the inner surface of the base (3), and the bearing and two transmission shafts (5) located above are installed on the outside of the mounting frame (4).