Surface cleaning device for zinc alloy door machining
By designing a surface cleaning device for zinc alloy door processing including multiple sets of grinding wheels and belt runners, the problem that existing equipment is difficult to efficiently polish multiple sets of zinc alloy door frame strips at the same time is solved, and the effect of improving work efficiency, reducing processing time and reducing costs is achieved.
Patent Information
- Application Number
- CN202421442295.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-24
AI Technical Summary
Existing zinc alloy door frame processing equipment is difficult to efficiently polish multiple sets of zinc alloy door frame strips at the same time, resulting in low working efficiency, long processing time and high usage cost.
A surface cleaning device for processing zinc alloy doors is designed, including a first grinding wheel and a second grinding wheel. The number of second grinding wheels is three groups and the number of first grinding wheels is two groups. Through the arrangement of belts and rotors, multiple sets of zinc alloy frame bodies are realized simultaneously, and synchronous rotation and up and down movement are realized through the arrangement of electric telescopic rods and rotating shafts.
It effectively solves the problem of polishing multiple sets of zinc alloy door frame strips at the same time, greatly improves the working efficiency of the equipment, reduces the processing time of zinc alloy door frames, and reduces the use and cost of the equipment.
Smart Images

Figure CN222874172U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning equipment, in particular to a surface cleaning device for zinc alloy door processing. Background Art
[0002] Zinc alloy polishing refers to the process of polishing away the surface defects and burrs of zinc alloy to make the surface smoother and brighter. Mechanical polishing is widely used in mold manufacturing, and is now also used in the production of zinc alloy die-castings.
[0003] There are three ways to polish zinc alloy, namely mechanical polishing, chemical polishing and electrochemical polishing. Mechanical polishing is the use of mechanical force and abrasives to grind and polish zinc alloy, using polishing machines, handheld grinders and other tools. First, use relatively rough sandpaper, grinding heads and other tools to grind the surface, and then gradually use fine grinding heads, polishing plates, etc. to gradually improve the surface finish. If a higher finish is required, advanced technologies such as electron beam or laser processing can be used.
[0004] However, most of the existing zinc alloy mechanical polishing equipment often performs a single polishing on the zinc alloy door frame strips, and is not able to polish multiple groups of zinc alloy door frame strips at the same time, which reduces the working efficiency of the equipment and prolongs the processing time of the zinc alloy door frame. Utility Model Content
[0005] Based on this, the purpose of the utility model is to provide a surface cleaning device for zinc alloy door processing to solve the technical problems mentioned in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a surface cleaning device for zinc alloy door processing, comprising a device shell and a zinc alloy frame body, a protective cover is installed on the top of the device shell, and a first positioning plate is installed at one end of the protective cover, a second positioning plate is installed on the top of the first positioning plate, and a zinc alloy frame body is placed on the top of the first positioning plate and the second positioning plate, the outer wall of the zinc alloy frame body is provided with a first grinding wheel and a second grinding wheel, and the number of the second grinding wheels is three groups, the outer wall of the second grinding wheel is provided with a belt, and a rotating wheel is provided at the other end of the belt.
[0007] By adopting the above technical scheme, through the setting of the first grinding wheel and the second grinding wheel, the number of the second grinding wheels is three groups, and the number of the first grinding wheels is two groups, and two groups of zinc alloy frame bodies are ground at the same time, which effectively solves the problem of not being able to grind multiple groups of zinc alloy door frame strips at the same time, greatly improves the working efficiency of the equipment, reduces the processing time of the zinc alloy door frame, and reduces the use cost of the equipment. Through the setting of the belt, the outer wall of the second grinding wheel is provided with a belt, and the other end of the belt is provided with a rotating wheel, which drives the rotation of the rotating wheel while the second grinding wheel rotates, effectively reducing the cost of the equipment.
[0008] The utility model is further configured that a limit block is provided on the top of the zinc alloy frame body, and both ends of the limit block are connected to the inner wall of the protective cover.
[0009] By adopting the above technical solution, the position of the zinc alloy frame body is better limited, thereby improving the polishing effects of the first grinding wheel and the second grinding wheel.
[0010] The utility model is further configured such that the number of the first grinding wheels is two groups, and the first grinding wheels are located on both sides of the zinc alloy frame body, and electric telescopic rods are provided at the lower ends of the two groups of first grinding wheels.
[0011] By adopting the above technical solution, both sides of the zinc alloy frame body are polished and the rotation and up and down movement are synchronously performed by setting the electric telescopic rod, thereby improving work efficiency.
[0012] The utility model is further configured such that the second grinding wheel is located at the upper and lower ends of the zinc alloy frame body, and a rotating shaft is provided inside the second grinding wheel, and the rotating shaft is connected to the motor.
[0013] By adopting the above technical solution, the upper and lower surfaces of the zinc alloy frame body are polished synchronously, and the second grinding wheel drives the rotation of the rotating wheel by rotating the belt sleeved on the outer wall, thereby reducing the energy consumption of the equipment.
[0014] The utility model is further configured that the number of the rotating wheels is two groups, and the two groups of rotating wheels are both located at the lower ends of the two groups of zinc alloy frame bodies.
[0015] By adopting the above technical solution, the zinc alloy frame body is moved to improve the grinding efficiency.
[0016] The utility model is further configured such that grooves are provided on the outer surfaces of the first positioning plate and the second positioning plate, and supporting legs are provided in the grooves, and the second positioning plate is installed on the top of the supporting legs.
[0017] By adopting the above technical solution, the first positioning plate and the second positioning plate can be adjusted within a certain range according to the size of the zinc alloy frame body.
[0018] The utility model is further configured that a support plate can be further provided on the top of the electric telescopic rod, and a drive motor is installed on the top of the support plate, and the drive motor is a double-headed motor.
[0019] By adopting the above technical solution, a driving motor is arranged between the two groups of first grinding wheels, so that the driving motor drives the bevel gear set to rotate so that the two groups of first grinding wheels rotate synchronously.
[0020] The utility model is further configured that the output ends of the driving motors are all equipped with bevel gear sets, and the other ends of the bevel gear sets are equipped with first grinding wheels, and the outer walls of the bevel gear sets and the first grinding wheels are provided with connecting frames.
[0021] By adopting the above technical solution, the setting of the connecting frame improves the stability of the bevel gear set and the first grinding wheel during the rotation process, and improves the grinding accuracy of the equipment.
[0022] In summary, the utility model mainly has the following beneficial effects:
[0023] 1. The utility model provides a first grinding wheel and a second grinding wheel. The number of the second grinding wheels is three groups, and the number of the first grinding wheels is two groups. Two groups of zinc alloy frame bodies are ground at the same time, which effectively solves the problem of not being able to grind multiple groups of zinc alloy door frame strips at the same time, greatly improves the working efficiency of the equipment, reduces the processing time of the zinc alloy door frame, and reduces the use cost of the equipment.
[0024] 2. The utility model provides a belt, wherein the outer wall of the second grinding wheel is sleeved with a belt, and a rotating wheel is provided at the other end of the belt. The rotating wheel is driven to rotate while the second grinding wheel rotates, thereby effectively reducing the manufacturing cost of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a side perspective schematic diagram of the utility model;
[0026] Figure 2 This is a schematic diagram of the positions of the first positioning plate and the second positioning plate of the utility model;
[0027] Figure 3 It is a schematic diagram of the positions of the first grinding wheel and the second grinding wheel of the utility model;
[0028] Figure 4 This is a schematic diagram of the position of the drive motor and bevel gear set of the utility model.
[0029] In the figure: 1. device housing; 2. protective cover; 3. first positioning plate; 4. supporting leg; 5. second positioning plate; 6. zinc alloy frame body; 7. limit block; 8. first grinding wheel; 9. connecting frame; 10. electric telescopic rod; 11. rotating wheel; 12. second grinding wheel; 13. belt; 14. bevel gear set; 15. driving motor; 16. supporting plate. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0031] The following describes an embodiment of the utility model based on its overall structure.
[0032] Embodiment 1
[0033] A surface cleaning device for zinc alloy door processing, such as Figure 1 - Figure 4 As shown, it includes a device shell 1 and a zinc alloy frame body 6. A protective cover 2 is installed on the top of the device shell 1, and a first positioning plate 3 is installed on one end of the protective cover 2. A second positioning plate 5 is installed on the top of the first positioning plate 3, and a zinc alloy frame body 6 is placed on the top of the first positioning plate 3 and the second positioning plate 5. The outer wall of the zinc alloy frame body 6 is provided with a first grinding wheel 8 and a second grinding wheel 12, and the number of the second grinding wheels 12 is three groups. The outer wall of the second grinding wheel 12 is provided with a belt 13, and the other end of the belt 13 is provided with a rotating wheel 11. Through the first grinding wheel 8 and the second grinding wheel 12 The arrangement comprises three groups of second grinding wheels 12 and two groups of first grinding wheels 8. Two groups of zinc alloy frame bodies 6 are ground at the same time, which effectively solves the problem of not being able to grind multiple groups of zinc alloy door frame strips at the same time. The equipment's working efficiency is greatly improved, the processing time of zinc alloy door frames is reduced, and the equipment's use cost is reduced. Through the arrangement of the belt 13, the outer wall of the second grinding wheel 12 is provided with a belt 13, and the other end of the belt 13 is provided with a rotating wheel 11. When the second grinding wheel 12 rotates, the rotating wheel 11 is driven to rotate, which effectively reduces the equipment's manufacturing cost.
[0034] See also Figure 1 - Figure 4 A limit block 7 is provided on the top of the zinc alloy frame body 6, and both ends of the limit block 7 are connected to the inner wall of the protective cover 2. The setting of the limit block 7 makes it difficult for the zinc alloy frame body 6 to move up and down during the movement, and the position of the zinc alloy frame body 6 is better limited, thereby improving the polishing effect of the first grinding wheel 8 and the second grinding wheel 12.
[0035] See also Figure 3, Figure 4 There are two groups of first grinding wheels 8, and the first grinding wheels 8 are located on both sides of the zinc alloy frame body 6. An electric telescopic rod 10 is provided at the lower ends of the two groups of first grinding wheels 8 to grind both sides of the zinc alloy frame body 6. The electric telescopic rod 10 is provided to realize synchronous rotation and up and down movement, thereby improving work efficiency.
[0036] See also Figure 3 , Figure 4 The second grinding wheel 12 is located at the upper and lower ends of the zinc alloy frame body 6, and a rotating shaft is provided in the second grinding wheel 12, and the rotating shaft is connected to the motor to synchronously grind the upper and lower surfaces of the zinc alloy frame body 6. The second grinding wheel 12 drives the rotation of the rotating wheel 11 by rotating the belt 13 provided on the outer wall, thereby reducing the energy consumption of the equipment.
[0037] See also Figure 3 , Figure 4 There are two groups of rotating wheels 11, and both groups of rotating wheels 11 are located at the lower ends of two groups of zinc alloy frame bodies 6, so as to move the zinc alloy frame bodies 6 and improve the grinding efficiency.
[0038] See also Figure 1 , Figure 2 The first positioning plate 3 and the second positioning plate 5 are both provided with grooves on their surfaces, and support legs 4 are provided in the grooves, and the second positioning plate 5 is installed on the top of the support legs 4, which can be adjusted within a certain range through the first positioning plate 3 and the second positioning plate 5 according to the size of the zinc alloy frame body 6.
[0039] Embodiment 2
[0040] See also Figure 3 , Figure 4 The difference between the second embodiment and the first embodiment is that on the basis of retaining the first embodiment, a driving motor 15 is arranged between the two groups of first grinding wheels 8, so that the driving motor 15 drives the bevel gear set 14 to rotate so that the two groups of first grinding wheels 8 rotate synchronously:
[0041] A support plate 16 is installed on the top of the electric telescopic rod 10, and a drive motor 15 is installed on the top of the support plate 16, and the drive motor 15 is a double-headed motor. Secondly, the output ends of both ends of the drive motor 15 are provided with a bevel gear set 14, and the other end of the bevel gear set 14 is provided with a first grinding wheel 8, and the outer walls of the bevel gear set 14 and the first grinding wheel 8 are provided with a connecting frame 9, so that the operation of the drive motor 15 drives the two groups of first grinding wheels 8 to operate synchronously, thereby improving the synchronization of the two groups of first grinding wheels 8 and reducing the cost.
[0042] The working principle of the utility model is:
[0043] When the surface of the zinc alloy frame body 6 needs to be polished, firstly, the two groups of zinc alloy frame bodies 6 are placed on the first positioning plate 3 and the second positioning plate 5 respectively, and the position of the zinc alloy frame body 6 is limited by the sliders on the outer walls of the first positioning plate 3 and the second positioning plate 5, and then the equipment starts to work through the control panel, so that the multiple groups of rotating wheels 11 push the zinc alloy frame body 6 to move forward, and while the zinc alloy frame body 6 moves, the electric telescopic rod 10 drives the two groups of first grinding wheels 8 to grind the two sides of the zinc alloy frame body 6, and at the same time, the rotation of the multiple groups of second grinding wheels 12 makes the second grinding wheels 12 grind the upper and lower ends of the zinc alloy frame body 6, so that the four sides of the two groups of zinc alloy frame bodies 6 are cleaned of burrs at the same time, and secondly, the rotation of the second grinding wheel 12 drives the rotation of the multiple groups of rotating wheels 11 through the belt 13, which reduces energy consumption and greatly improves work efficiency;
[0044] Furthermore, a driving motor 15 is installed on the top of the support plate 16, and a bevel gear set 14 is installed at both output ends of the driving motor 15. The other end of the bevel gear set 14 is installed with a first grinding wheel 8, so that the driving motor 15 drives the first grinding wheel 8 to rotate synchronously, and the electric telescopic rod 10 drives the first grinding wheel 8 to move up and down while the first grinding wheel 8 keeps rotating, thereby improving work efficiency.
[0045] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. A surface cleaning device for zinc alloy door processing, comprising a device housing (1) and a zinc alloy frame body (6), characterized in that: A protective cover (2) is installed on the top of the device shell (1), and a first positioning plate (3) is installed at one end of the protective cover (2), a second positioning plate (5) is installed on the top of the first positioning plate (3), and a zinc alloy frame body (6) is placed on the top of the first positioning plate (3) and the second positioning plate (5), the outer wall of the zinc alloy frame body (6) is provided with a first grinding wheel (8) and a second grinding wheel (12), and the number of the second grinding wheels (12) is three groups, the outer wall of the second grinding wheel (12) is provided with a belt (13), and the other end of the belt (13) is provided with a rotating wheel (11).
2. The surface cleaning device for zinc alloy door processing according to claim 1, characterized in that: A limit block (7) is provided on the top of the zinc alloy frame body (6), and both ends of the limit block (7) are connected to the inner wall of the protective cover (2).
3. The surface cleaning device for zinc alloy door processing according to claim 1, characterized in that: The number of the first grinding wheels (8) is two groups, and the first grinding wheels (8) are located on both sides of the zinc alloy frame body (6), and the lower ends of the two groups of first grinding wheels (8) are provided with electric telescopic rods (10).
4. The surface cleaning device for zinc alloy door processing according to claim 1, characterized in that: The second grinding wheel (12) is located at the upper and lower ends of the zinc alloy frame body (6), and a rotating shaft is provided inside the second grinding wheel (12), and the rotating shaft is connected to the motor.
5. The surface cleaning device for zinc alloy door processing according to claim 1, characterized in that: The number of the rotating wheels (11) is two groups, and the two groups of rotating wheels (11) are both located at the lower ends of the two groups of zinc alloy frame bodies (6).
6. The surface cleaning device for zinc alloy door processing according to claim 1, characterized in that: The first positioning plate (3) and the second positioning plate (5) are both provided with grooves on their outer surfaces, and support legs (4) are provided in the grooves, and the second positioning plate (5) is installed on the top of the support legs (4).
7. The surface cleaning device for zinc alloy door processing according to claim 3 is characterized in that: A support plate (16) may also be provided on the top of the electric telescopic rod (10), and a drive motor (15) is installed on the top of the support plate (16), and the drive motor (15) is a double-headed motor.
8. The surface cleaning device for zinc alloy door processing according to claim 7, characterized in that: The output end of the driving motor (15) is equipped with a bevel gear set (14), and the other end of the bevel gear set (14) is equipped with a first grinding wheel (8), and the outer walls of the bevel gear set (14) and the first grinding wheel (8) are provided with a connecting frame (9).