Rapid winding device for polyester low stretch yarn production
By setting up a wire harness position frame, arc beam side frame and arc beam position baffle in the rapid winding device for production of polyester low-elastic wire, the problem of easy dislocation of polyester low-elastic wire during rapid winding is solved, and the effect of improving winding speed and stability is achieved.
Patent Information
- Application Number
- CN202421970095.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The existing polyester low-elastic wire winding device is prone to cause wire dislocation during rapid winding, especially when the winding sleeve pattern is narrow, which affects the winding speed and stability.
A rapid winding device for the production of polyester low-elastic wire is designed. By setting up a wire harness position frame, arc beam position side frame and arc beam position baffle, the wire body is restrained within the width of the wire sleeve, and the wire material is protruded and extended on the top, bottom and both sides through arc and arc structures to ensure smooth contact of the wire body and reduce scratch damage.
It effectively avoids the dislocation of the polyester low-elastic wire during the rapid winding process, improves the stability and safety of the winding thread body, and improves the speed of the winding process.
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Figure CN222877348U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile processing, in particular to a fast winding device for producing polyester low-elastic yarn. Background Art
[0002] The abbreviation of polyester low-elastic yarn is DTY. Polyester is a type of deformed yarn of polyester chemical fiber. It is made of polyester chips (PET) as raw materials, high-speed spinning of polyester pre-oriented yarn (POY), and then processed by drawing and false twisting. Polyester low-elastic yarn has the characteristics of short process, high efficiency and good quality. Its main use is the ideal raw material for knitting or weaving processing. It is suitable for making clothing fabrics, bedding and decorative items, etc. Among them, fine denier yarn is more suitable for making imitation silk fabrics, and medium and coarse denier yarn can be made into imitation wool fabrics. In the processing of polyester low-elastic yarn, the polyester low-elastic yarn at the production site needs to be rolled and concentrated, and then collected on the winding roller for subsequent application.
[0003] The existing winding device for polyester low-elastic yarn lacks a limiting structure for the yarn and only constrains the yarn body through the roller structure when the yarn is wound quickly. This may cause the polyester low-elastic yarn to be easily dislocated, especially when the specification of the winding wire sleeve is narrow. It is very easy to be dislocated due to rapid winding, which is not conducive to improving the speed of the winding process and ensuring the stability. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a fast winding device for producing polyester low-elastic yarn, which solves the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A fast winding device for producing polyester low-elastic yarn, comprising a base frame, a supporting side frame is fixedly installed on one side of the top surface of the base frame, a motor part is arranged on one side above the supporting side frame, a bearing is horizontally penetrated and fixedly inserted above the supporting side frame, a rotating shaft is rotatably installed on the supporting side frame through the bearing, and the output end of the motor part is fixedly connected to the rotating shaft, a wire roller stopper is fixedly installed on the end of the rotating shaft, a wire roller bearing shaft is fixedly installed on the other side of the wire roller stopper, and a wire roller fixing sleeve frame is threadedly sleeved on the surface of the wire roller bearing shaft;
[0007] A longitudinal arm frame is fixedly installed in the middle of the front side of the top face of the base frame, a wiring harness frame is fixedly installed on the top of the longitudinal arm frame, arc-shaped harness side frames are fixedly installed on both sides of the front edge of the wiring harness frame, and arc-shaped harness baffles are fixedly installed on the top and bottom of the front edge of the wiring harness frame.
[0008] Preferably, the base frame comprises a bottom plate, a through-center slot and an assembly corner hole, wherein the assembly corner hole is longitudinally penetrated and opened in a corner of the bottom plate, and the through-center slot is longitudinally penetrated and opened in a middle portion of the bottom plate.
[0009] Preferably, the supporting side frame includes a side support plate and a through longitudinal groove, and the through longitudinal groove is opened through the lower plate surface of the side support plate; the motor part includes a servo motor and a coupling, and the two sides of the coupling are respectively fixedly connected to the servo motor and the side support plate, and the output end of the servo motor is fixedly connected to the rotating shaft through the coupling.
[0010] Preferably, the line roller stopper seat comprises a stopper seat plate and a stopper seat lining rubber ring, the stopper seat lining rubber ring is located at one end of the stopper seat plate close to the line roller bearing shaft; the line roller bearing shaft comprises a shaft body and an alignment shaft head, the alignment shaft head is fixedly mounted on the end of the shaft body, and the alignment shaft head is a conical structure with a spherical arc at the end.
[0011] Preferably, the wire roller fixing sleeve frame comprises an internal threaded sleeve, a locking ring disc, a locking contact rubber pad and a loading and unloading touch strip, the two sides of the locking ring disc are respectively fixedly connected to the internal threaded sleeve and the locking contact rubber pad, and the loading and unloading touch strip is fixedly installed on the surface of the internal threaded sleeve
[0012] Preferably, the longitudinal arm frame includes an assembly end piece and a longitudinal arm bar, and the assembly end piece is fixedly welded to the top and bottom ends of the longitudinal arm bar; the wire harness frame includes a wire harness enclosure, a first reinforcement support rib and a second reinforcement support rib, the first reinforcement support rib is fixedly installed on the top and bottom surfaces of the wire harness enclosure, the second reinforcement support rib is fixedly installed on the two side surfaces of the wire harness enclosure, and the ends of the first reinforcement support rib and the second reinforcement support rib are respectively fixedly connected to the arc harness baffle and the arc harness side frame;
[0013] The arc-shaped beam side frame comprises a side baffle and a side beam arc plate, wherein the side beam arc plate is fixedly mounted on the front end of the side baffle, and the side baffle is fixedly mounted on the side end of the circular arc beam baffle.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: the rapid winding device for producing polyester low-elastic yarn, by arranging a wire harness position frame, an arc-shaped harness position side frame and an arc-shaped harness position baffle, enables the wire harness position frame to constrain the wire body to the width range of the winding sleeve, and extends the wire material at the top, bottom and both sides through the arc-shaped harness position side frame and the arc-shaped harness position baffle, so that the wire body can smoothly contact its wall surface when passing through, and is not prone to abrasion and damage. While improving the winding wire body, it also greatly improves stability and safety, avoids dislocation due to rapid winding, and achieves the effect of increasing the speed of the winding process and ensuring stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a three-dimensional view of the structure of the utility model;
[0016] Figure 2 Another three-dimensional view of the structure of the utility model;
[0017] Figure 3 This is an enlarged stereoscopic view of the local structure of the utility model;
[0018] Figure 4 This is an enlarged three-dimensional view of another local structure of the utility model.
[0019] In the figure: 1 base frame, 2 supporting side frame, 3 motor part, 4 bearing, 5 rotating shaft, 6 wire roller block seat, 7 wire roller bearing shaft, 8 wire roller fixing sleeve frame, 9 longitudinal arm frame, 10 wire harness frame, 11 arc harness side frame, 12 arc harness baffle, 101 bottom plate, 102 through middle slot, 103 assembly angle hole, 201 side support plate, 202 through longitudinal slot, 301 servo motor, 302 coupling, 601 block seat plate, 602 block seat lining rubber ring, 701 shaft body, 702 alignment shaft head, 801 internal threaded sleeve, 802 locking ring plate, 803 locking contact rubber pad, 804 loading and unloading contact strip, 901 assembly end piece, 902 longitudinal arm strip, 1001 wire harness frame, 1002 first strengthening support rib, 1003 second strengthening support rib, 1101 side baffle plate, 1102 side beam arc plate. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Reference Figure 1-4 A fast winding device for producing polyester low-elastic yarn, comprising a base frame 1, a supporting side frame 2 is fixedly installed at one side of the top surface of the base frame 1, a motor part 3 is arranged on one side above the supporting side frame 2, a bearing 4 is horizontally penetrated and fixedly inserted above the supporting side frame 2, a rotating shaft 5 is rotatably installed on the supporting side frame 2 through the bearing 4, and the output end of the motor part 3 is fixedly connected to the rotating shaft 5, a wire roller stopper 6 is fixedly installed at the end of the rotating shaft 5, a wire roller bearing shaft 7 is fixedly installed on the other side of the wire roller stopper 6, and a wire roller fixing sleeve 8 is threadedly sleeved on the surface of the wire roller bearing shaft 7;
[0022] A longitudinal arm frame 9 is fixedly installed in the middle of the front side of the top face of the base frame 1, a wiring harness frame 10 is fixedly installed on the top of the longitudinal arm frame 9, arc-shaped harness side frames 11 are fixedly installed on both sides of the front edge of the wiring harness frame 10, and arc-shaped harness baffles 12 are fixedly installed on the top and bottom of the front edge of the wiring harness frame 10.
[0023] In the present invention, the base frame 1 includes a bottom plate 101, a through middle slot 102 and an assembly angle hole 103. The assembly angle hole 103 is longitudinally penetrated and opened at the corner of the bottom plate 101, and the through middle slot 102 is longitudinally penetrated and opened at the middle of the bottom plate 101.
[0024] More specifically, by providing a through-groove 102 that penetrates longitudinally through the middle of the bottom plate 101, the support positions are kept dispersed around, thereby reducing the cost of consumables of the structure and reducing the weight for easy transportation.
[0025] In the utility model, the supporting side frame 2 includes a side support plate 201 and a through longitudinal groove 202, and the through longitudinal groove 202 is opened through the lower plate surface of the side support plate 201; the motor part 3 includes a servo motor 301 and a coupling 302, and the two sides of the coupling 302 are respectively fixedly connected to the servo motor 301 and the side support plate 201, and the output end of the servo motor 301 is fixedly connected to the rotating shaft 5 through the coupling 302;
[0026] More specifically, by providing a through longitudinal groove 202 that penetrates the lower plate surface of the side support plate 201, the structure has a lightweight design while ensuring strength.
[0027] In the utility model, the line roller stopper 6 comprises a stopper disc 601 and a stopper rubber ring 602, the stopper rubber ring 602 is located at one end of the stopper disc 601 close to the line roller bearing shaft 7; the line roller bearing shaft 7 comprises a shaft body 701 and an alignment shaft head 702, the alignment shaft head 702 is fixedly mounted at the end of the shaft body 701, and the alignment shaft head 702 is a conical structure with a spherical arc at the end;
[0028] More specifically, by setting the alignment shaft head 702 to a conical structure with a spherical arc at the end, the roller loaded with the winding wire can be inserted very easily during installation, thereby facilitating the alignment operation.
[0029] In the present invention, the wire roller fixing sleeve frame 8 includes an internal threaded sleeve 801, a locking ring disc 802, a locking contact rubber pad 803 and a loading and unloading contact strip 804. The two side surfaces of the locking ring disc 802 are respectively fixedly connected to the internal threaded sleeve 801 and the locking contact rubber pad 803, and the loading and unloading contact strip 804 is fixedly installed on the surface of the internal threaded sleeve 801.
[0030] More specifically, by providing a loading and unloading contact strip 804 fixedly mounted on the surface of the internal threaded sleeve 801, the operation of loading the roller of the winding wire is more convenient and easy to operate.
[0031] In the utility model, the longitudinal arm frame 9 includes an assembly end piece 901 and a longitudinal arm bar 902, and the assembly end piece 901 is fixedly welded to the top and bottom ends of the longitudinal arm bar 902; the wire harness frame 10 includes a wire harness enclosure 1001, a first reinforcement support rib 1002 and a second reinforcement support rib 1003, the first reinforcement support rib 1002 is fixedly installed on the top and bottom surfaces of the wire harness enclosure 1001, and the second reinforcement support rib 1003 is fixedly installed on the two side surfaces of the wire harness enclosure 1001, and the ends of the first reinforcement support rib 1002 and the second reinforcement support rib 1003 are respectively fixedly connected to the arc harness baffle 12 and the arc harness side frame 11;
[0032] The arc beam side frame 11 includes a side baffle 1101 and a side beam arc plate 1102. The side beam arc plate 1102 is fixedly mounted on the front end of the side baffle 1101, and the side baffle 1101 is fixedly mounted on the side end of the circular arc beam baffle 12.
[0033] More specifically, by providing the ends of the first reinforcing support rib 1002 and the second reinforcing support rib 1003 which are respectively fixedly connected to the arc beam baffle 12 and the arc beam side frame 11, the connection between the wire passing frame 1001 and the arc beam baffle 12 and the arc beam side frame 11 is tightened, thereby improving the strength of the structure.
[0034] Working principle:
[0035] When winding the wire body, first fix the wire roller block seat 6 or the wire roller bearing shaft 7, then rotate the wire roller fixing sleeve frame 8, and then insert the wire collection roller sleeve of the winding line into the wire roller bearing shaft 7, so that the wire collection roller sleeve of the winding line is overlapped to the wire roller block seat 6, and rotate and fasten the wire roller fixing sleeve frame 8 again, so that the wire collection roller sleeve of the winding line can be fixed on the wire roller bearing shaft 7, and then the polyester low-elastic yarn to be wound through the wire harness position frame 10, and is wound on the wire collection roller sleeve of the winding line, and the bearing 4 is driven to rotate by the motor part 3, that is, the wire roller block seat 6, the wire roller bearing shaft 7, the wire roller fixing sleeve frame 8 and the wire collection roller sleeve of the winding line are driven to rotate together, thereby realizing the winding processing of the polyester low-elastic yarn.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fast winding device for producing polyester low-elastic yarn, comprising a base frame (1), characterized in that: A supporting side frame (2) is fixedly mounted on one side of the top surface of the base frame (1), a motor part (3) is provided on one side above the supporting side frame (2), a bearing (4) is horizontally passed through and fixedly inserted on the top of the supporting side frame (2), a rotating shaft (5) is rotatably mounted on the supporting side frame (2) via the bearing (4), and the output end of the motor part (3) is fixedly connected to the rotating shaft (5), a wire roller stopper (6) is fixedly mounted on the end of the rotating shaft (5), a wire roller bearing shaft (7) is fixedly mounted on the other side of the wire roller stopper (6), and a wire roller fixing sleeve (8) is threadedly sleeved on the surface of the wire roller bearing shaft (7); A longitudinal arm frame (9) is fixedly mounted in the middle of the front side of the top face of the base frame (1), a wiring harness frame (10) is fixedly mounted on the top of the longitudinal arm frame (9), arc-shaped harness side frames (11) are fixedly mounted on both sides of the front edge of the wiring harness frame (10), and circular arc harness baffles (12) are fixedly mounted on the top and bottom of the front edge of the wiring harness frame (10).
2. A fast winding device for producing polyester low-elastic yarn according to claim 1, characterized in that: The base frame (1) comprises a base plate (101), a through-center slot (102) and an assembly corner hole (103); the assembly corner hole (103) longitudinally penetrates a corner of the base plate (101); and the through-center slot (102) longitudinally penetrates a middle portion of the base plate (101).
3. A fast winding device for producing polyester low-elastic yarn according to claim 1, characterized in that: The supporting side frame (2) comprises a side support plate (201) and a through longitudinal groove (202), wherein the through longitudinal groove (202) is formed through the lower plate surface of the side support plate (201); the motor part (3) comprises a servo motor (301) and a coupling (302), wherein two sides of the coupling (302) are respectively fixedly connected to the servo motor (301) and the side support plate (201), and an output end of the servo motor (301) is fixedly connected to a rotating shaft (5) via the coupling (302).
4. A fast winding device for producing polyester low-elastic yarn according to claim 1, characterized in that: The line roller stopper seat (6) comprises a stopper seat disc (601) and a stopper seat rubber ring (602), wherein the stopper seat rubber ring (602) is located at one end of the stopper seat disc (601) close to the line roller bearing shaft (7); the line roller bearing shaft (7) comprises a shaft body (701) and an alignment shaft head (702), wherein the alignment shaft head (702) is fixedly mounted at the end of the shaft body (701), and the alignment shaft head (702) is a conical structure with a spherical arc at the end.
5. A fast winding device for producing polyester low-elastic yarn according to claim 1, characterized in that: The line roller fixing sleeve frame (8) comprises an internally threaded sleeve (801), a locking ring disk (802), a locking rubber pad (803) and a loading and unloading touch strip (804), wherein two side surfaces of the locking ring disk (802) are respectively fixedly connected to the internally threaded sleeve (801) and the locking rubber pad (803), and the loading and unloading touch strip (804) is fixedly mounted on the surface of the internally threaded sleeve (801).
6. A fast winding device for producing polyester low-elastic yarn according to claim 1, characterized in that: The longitudinal arm frame (9) comprises an assembly end piece (901) and a longitudinal arm bar (902), wherein the assembly end piece (901) is fixedly welded to the top and bottom ends of the longitudinal arm bar (902); the wire harness frame (10) comprises a wire harness enclosure (1001), a first reinforcing support rib (1002) and a second reinforcing support rib (1003), wherein the first reinforcing support rib (1002) is fixedly mounted on the top and bottom surfaces of the wire harness enclosure (1001), and the second reinforcing support rib (1003) is fixedly mounted on the two side surfaces of the wire harness enclosure (1001), and the ends of the first reinforcing support rib (1002) and the second reinforcing support rib (1003) are respectively fixedly connected to the circular arc harness baffle (12) and the arc harness side frame (11); The arc-shaped beam side frame (11) comprises a side baffle (1101) and a side beam arc plate (1102), wherein the side beam arc plate (1102) is fixedly mounted on the front end of the side baffle (1101), and the side baffle (1101) is fixedly mounted on the side end of the circular arc beam baffle (12).