Explosion-proof oil cooler
By designing the installation method of limit rings and return springs in the explosion-proof oil cooler, combined with the cooling system of the pneumatic diaphragm pump and the cooling system of the cooling pipeline, the problem of oil pollution accumulation in the oil body pipeline is solved, efficient cooling and simplified maintenance are achieved, and the reliability and safety of the equipment are improved.
Patent Information
- Application Number
- CN202421773078.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-24
AI Technical Summary
In existing oil coolers, the installation method of the oil body pipeline in the condenser makes it difficult to thoroughly clean the pipeline, and the accumulation of oil pollution leads to a reduction in heat dissipation efficiency, affects system operation, increases the risk of failure and threatens equipment safety.
An explosion-proof oil cooler is designed. By setting a limit ring and return spring between the oil body pipeline and the connecting pipe, the oil body pipeline is simplified and fast separation is achieved, making it easy to clean or repair. At the same time, the oil body cooling is used to use a pneumatic diaphragm pump and cooling pipeline.
It realizes effective cleaning and rapid disassembly of oil body pipelines, improves cooling efficiency and system stability, reduces failure rate and maintenance costs, extends the service life of the equipment, and improves the safety of the equipment.
Smart Images

Figure CN222881510U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of oil coolers, in particular to an explosion-proof oil cooler. Background Art
[0002] The explosion-proof oil cooler is a specially designed cooling equipment. Its main features are its explosion-proof performance and efficient heat dissipation capacity. It is widely used in industrial fields with explosion hazards such as liquid rocket fuel, liquid gas, and other equipment that requires long-term high-speed operation and oil temperature is easy to rise. The explosion-proof oil cooler has stable performance, efficient heat dissipation efficiency and safe and reliable explosion-proof design. It can timely and effectively control the oil temperature within an appropriate range, ensure the normal operation of the equipment, and improve production efficiency.
[0003] During the use of the oil cooler, the condenser plays a vital cooling role to ensure that the oil can circulate within the appropriate temperature range. However, when the oil pipeline in the condenser is installed by welding or using fastening screws, it is difficult for maintenance personnel to thoroughly clean the inside of the pipeline. This installation method makes it difficult to remove oil stains and impurities in the pipeline. Long-term accumulation will cause oil stains to accumulate and clog the pipeline, and even form a hard oil layer. The accumulation of oil stains will not only reduce the heat dissipation efficiency of the condenser, making it impossible for the oil to be effectively cooled, thereby affecting the operation effect of the entire oil cooling system. At the same time, the blocked pipeline will also hinder the normal circulation of the oil, resulting in problems such as insufficient flow and unstable pressure, further increasing the risk of equipment failure. More seriously, the accumulation of oil stains may also pose a threat to the safe operation of the equipment. The formation of an oil stain layer will aggravate the corrosion and wear of the pipeline and shorten the service life of the equipment. In addition, under high temperature and high pressure environments, oil stains may also cause safety accidents such as fires, causing huge losses to personnel and equipment.
[0004] For this purpose, an explosion-proof oil cooler is proposed. Utility Model Content
[0005] In view of this, the utility model provides an explosion-proof oil cooler to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.
[0006] The technical solution of the utility model is implemented as follows: the explosion-proof oil cooler comprises:
[0007] An explosion-proof box, wherein a fixedly connected oil storage tank is installed at the bottom of the inner cavity of the explosion-proof box, a fixedly connected oil circuit distribution valve is installed on the left side of the top of the oil storage tank, an air filter is arranged at the middle end of the top of the oil storage tank, and a fixedly connected pneumatic diaphragm pump is installed on the right side of the top of the oil storage tank;
[0008] A condenser, the condenser is fixedly connected to the top of the inner cavity of the explosion-proof box, the inner cavity of the condenser is equipped with a fixedly connected heat sink, the back side of the heat sink is equipped with a fixedly connected cooling pipeline, the front side of the heat sink is equipped with a plurality of fixedly connected buckles, the left and right sides of the bottom of the condenser are connected with connecting pipes, the top of the surface of the connecting pipe is equipped with a fixedly connected limit ring, and the top of the limit ring is provided with a mounting groove;
[0009] The oil pipeline is clamped in the buckle, and the bottoms of the left and right surfaces of the oil pipeline are both fixedly mounted with fixed plates, and the bottoms of the fixed plates are fixedly mounted with mounting blocks, and the mounting blocks are clamped in the mounting grooves;
[0010] A fixed box, the fixed box is fixedly connected to the outer side of the limit ring, a guide groove is provided on the outer side of the fixed box, a guide rod is provided through the inner cavity of the guide groove, a return spring is sleeved on the surface of the guide rod, a movable plate is fixedly installed on the inner side of the guide rod, a limit block is fixedly installed on the inner side of the movable plate, a limit groove is provided on the outer side of the mounting block, and the inner side of the limit block is clamped in the limit groove.
[0011] Further preferably, a sealing ring is bonded to the top of the inner surface of the connecting pipe, the bottom of the oil pipeline is inserted into the inner cavity of the connecting pipe, and the surface of the oil pipeline contacts the inner side of the sealing ring, and filters are clamped on the bottom of the left and right sides of the oil pipeline.
[0012] Further preferably, a pull plate is fixedly installed on the outer side of the guide rod, and fixed blocks are installed on the top and bottom of the inner side of the pull plate. Card slots are opened on the outer side of the fixed box and above and below the guide groove, and the card blocks are clamped in the card slots.
[0013] Further preferably, the top and bottom of the inner wall of the fixed box are provided with sliding grooves, the top and bottom of the movable plate are provided with fixedly connected sliders, and the outer sides of the sliding grooves are slidably connected to the inner cavity of the sliders.
[0014] Further preferably, the bottom of the left side of the explosion-proof housing is connected to an oil inlet pipe, the middle end of the left side of the explosion-proof housing is connected to an oil outlet pipe, a fixedly connected oil filter is installed on the top of the oil circuit distribution valve, a first regulating valve is arranged on the top of the right side of the oil circuit distribution valve, and a second regulating valve is arranged on the bottom of the right side of the oil circuit distribution valve.
[0015] Further preferably, an air regulating valve is provided on the right side of the pneumatic diaphragm pump, and an oil level mirror is provided in the inner cavity of the oil storage tank.
[0016] Further preferably, a fixedly connected protective net is installed on the top of the explosion-proof box, a fixedly connected explosion-proof window is inlaid on the front surface of the explosion-proof box, and fixedly connected support frames are installed around the bottom of the explosion-proof box.
[0017] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:
[0018] 1. The utility model clamps the bottom of the oil pipeline to the inner cavity of the connecting pipe, and the return spring recovers its deformation and extends inward when the influence of force is lost, and drives the guide rod to move inward, the guide rod drives the movable plate to move inward, the movable plate drives the limit block to move inward, so that the inner side of the limit block is clamped in the limit groove, the oil pipeline and the connecting pipe are limited, the installation process is simplified, and the connection effect is improved. At the same time, by pulling the pull plate outward, the pull plate drives the guide rod to move outward, so that the limit block is no longer clamped in the limit groove, which is convenient for rapid separation between the connecting pipe and the oil pipeline, and convenient for disassembly of the oil pipeline for cleaning or maintenance.
[0019] 2. The utility model uses a pneumatic diaphragm pump to suck the oil in the inner cavity of the oil storage tank and transports it to the inner cavity of the oil pipeline through a connecting pipe. At the same time, the cooling pipeline circulates the cooling medium and exchanges heat with the oil through the conduction of the heat sink, quickly taking away the heat in the oil, thereby achieving effective cooling of the oil. It can not only ensure the stability and efficiency of the oil circulation, but also achieve an ideal cooling effect for the oil in a short time through precise control of the cooling medium. At the same time, it also improves the reliability and service life of the equipment, reduces the failure rate and maintenance cost. After cooling, the oil is transmitted to the oil outlet pipe through the first regulating valve, the oil circuit distribution valve and the oil filter. The oil outlet pipe transports the oil to the working oil tank to maintain the oil temperature of the working machine.
[0020] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 It is a structural schematic diagram of the utility model;
[0023] Figure 2 It is a schematic diagram of the structure of the utility model in a cutaway state;
[0024] Figure 3 It is a cross-sectional structural schematic diagram of the fixing box in the state where the connecting pipe and the oil body pipeline of the utility model are fixedly plugged in;
[0025] Figure 4 For this utility model Figure 3 Schematic diagram of the enlarged structure at point A in the middle.
[0026] Figure numerals: 1, explosion-proof box; 11, explosion-proof window; 12, protective net; 13, oil inlet pipe; 14, oil storage tank; 15, pneumatic diaphragm pump; 16, condenser; 161, heat sink; 162, cooling pipeline; 163, connecting pipe; 1631, limit ring; 1632, installation groove; 1633, sealing ring; 164, buckle; 165, oil pipeline; 1651, fixing plate; 1652, installation block; 1653, filter screen; 1654, Limiting groove; 17, first regulating valve; 18, oil distribution valve; 19, oil filter; 110, oil outlet pipe; 111, second regulating valve; 112, oil level mirror; 113, air filter; 114, air regulating valve; 115, support frame; 2, fixing box; 21, guide groove; 22, guide rod; 23, return spring; 24, movable plate; 25, limiting block; 26, slide groove; 27, slider; 28, pull plate; 29, clamping block; 210, clamping groove. DETAILED DESCRIPTION
[0027] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0028] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0029] like Figure 1-4 As shown, an embodiment of the utility model provides an explosion-proof oil cooler, including an explosion-proof housing 1, a condenser 16, an oil pipeline 165 and a fixing box 2.
[0030] according to Figure 1 and Figure 2As shown, in one embodiment, a fixedly connected oil storage tank 14 is installed at the bottom of the inner cavity of the explosion-proof box 1, a fixedly connected oil circuit distribution valve 18 is installed on the left side of the top of the oil storage tank 14, an air filter 113 is provided at the middle end of the top of the oil storage tank 14, a fixedly connected pneumatic diaphragm pump 15 is installed on the right side of the top of the oil storage tank 14, a condenser 16 is fixedly connected to the top of the inner cavity of the explosion-proof box 1, a fixedly connected heat sink 161 is installed in the inner cavity of the condenser 16, a fixedly connected cooling pipeline 162 is installed on the back side of the heat sink 161, a plurality of fixedly connected buckles 164 are installed on the front side of the heat sink 161, and the left and right sides of the bottom of the condenser 16 are connected with a connecting pipe 163, and a fixedly connected limit ring is installed on the top of the surface of the connecting pipe 163 1631, a mounting groove 1632 is provided on the top of the limit ring 1631, an oil inlet pipe 13 is connected to the bottom of the left side of the explosion-proof box 1, and an oil outlet pipe 110 is connected to the middle end of the left side of the explosion-proof box 1. A fixedly connected oil filter 19 is installed on the top of the oil circuit distribution valve 18, a first regulating valve 17 is provided on the top of the right side of the oil circuit distribution valve 18, and a second regulating valve 111 is provided on the bottom of the right side of the oil circuit distribution valve 18. An air regulating valve 114 is provided on the right side of the pneumatic diaphragm pump 15, and an oil level mirror 112 is provided in the inner cavity of the oil storage tank 14. A fixedly connected protective net 12 is installed on the top of the explosion-proof box 1, and a fixedly connected explosion-proof window 11 is inlaid on the front surface of the explosion-proof box 1, and fixedly connected support frames 115 are installed around the bottom of the explosion-proof box 1.
[0031] In this embodiment, the oil in the inner cavity of the oil storage tank 14 is sucked in by the pneumatic diaphragm pump 15 and transported to the inner cavity of the oil pipeline 165 through the connecting pipe 163. At the same time, the cooling pipeline 162 circulates the cooling medium and exchanges heat with the oil through the conduction of the heat sink 161, quickly taking away the heat in the oil, thereby achieving effective cooling of the oil. It can not only ensure the stability and efficiency of the oil circulation, but also achieve the ideal cooling effect of the oil in a short time through precise control of the cooling medium. At the same time, it also improves the reliability and service life of the equipment, reduces the failure rate and maintenance cost. After cooling, the oil is transmitted to the oil outlet pipe 110 through the first regulating valve 17, the oil circuit distribution valve 18 and the oil filter 19. The oil outlet pipe 110 transports the oil to the working oil tank to maintain the oil temperature of the working machine.
[0032] according to Figure 3 and Figure 4As shown, in one embodiment, the oil body pipeline 165 is clamped in the buckle 164, and the bottom of the left and right side surfaces of the oil body pipeline 165 are both installed with fixedly connected fixing plates 1651, and the bottom of the fixing plate 1651 is installed with a fixedly connected mounting block 1652, and the mounting block 1652 is clamped in the mounting groove 1632. The fixing box 2 is fixedly connected to the outer side of the limiting ring 1631, and the outer side of the fixing box 2 is provided with a guide groove 21, and the inner cavity of the guide groove 21 is penetrated by a guide rod 22, and the surface of the guide rod 22 is sleeved with a return spring 23, and the inner side of the guide rod 22 is installed with a fixedly connected movable plate 24, and the inner side of the movable plate 24 is installed with a fixedly connected limiting block 25, and the outer side of the mounting block 1652 is provided with a limiting groove 1654, and the inner side of the limiting block 25 is clamped in the limiting groove 16 54, a sealing ring 1633 is bonded to the top of the inner surface of the connecting tube 163, the bottom of the oil pipeline 165 is inserted into the inner cavity of the connecting tube 163, and the surface of the oil pipeline 165 contacts the inner side of the sealing ring 1633, and the bottoms of the left and right sides of the oil pipeline 165 are clamped with filter screens 1653, a fixedly connected pull plate 28 is installed on the outer side of the guide rod 22, and a fixedly connected clamping block 29 is installed on the top and bottom of the inner side of the pull plate 28, and a clamping groove 210 is provided on the outer side of the fixed box 2 and above and below the guide groove 21, and the clamping block 29 is clamped in the clamping groove 210, and a slide groove 26 is provided on the top and bottom of the inner wall of the fixed box 2, and a fixedly connected slider 27 is installed on the top and bottom of the movable plate 24, and the outer side of the slide groove 26 is slidably connected to the inner cavity of the slider 27.
[0033] In this embodiment, after the bottom of the oil pipeline 165 is clamped in the inner cavity of the connecting pipe 163, the return spring 23 recovers its deformation and extends inward when the force is lost, and drives the guide rod 22 to move inward, the guide rod 22 drives the movable plate 24 to move inward, and the movable plate 24 drives the limit block 25 to move inward, so that the inner side of the limit block 25 is clamped in the limit groove 1654, and the oil pipeline 165 and the connecting pipe 163 are limited, simplifying the installation process and improving the connection effect. At the same time, by pulling the pull plate 28 outward, the pull plate 28 drives the guide rod 22 to move outward, so that the limit block 25 is no longer clamped in the limit groove 1654, which is convenient for connecting the connecting pipe 163 and the oil pipeline 165. It can be quickly separated to facilitate the disassembly of the oil pipeline 165 for cleaning or maintenance. By setting the buckle 164, the stability of the oil pipeline 165 during use can be further improved. By setting the slide groove 26 and the slider 27, the stability of the movable plate 24 during horizontal movement can be effectively improved to avoid displacement of the guide rod 22 and the movable plate 24 during horizontal movement. By setting the clamping block 29 and the clamping groove 210, the pull plate 28 can be fixed, thereby improving the stability of the guide rod 22 during use, thereby improving the clamping effect between the limit block 25 and the limit groove 1654, and by setting the sealing ring 1633, the sealing effect between the oil pipeline 165 and the connecting pipe 163 can be improved.
[0034] When the utility model is working: the pneumatic diaphragm pump 15 sucks the oil in the inner cavity of the oil storage tank 14 and transports it to the inner cavity of the oil pipeline 165 through the connecting pipe 163, and at the same time, the cooling pipeline 162 circulates the cooling medium and exchanges heat with the oil through the conduction of the heat sink 161, quickly taking away the heat in the oil, thereby achieving effective cooling of the oil, which can not only ensure the stability and efficiency of the oil circulation, but also achieve the ideal cooling effect of the oil in a short time through precise cooling medium control, and at the same time, improve the reliability and service life of the equipment, reduce the failure rate and maintenance cost, and the oil after cooling is transmitted to the oil outlet pipe 110 through the first regulating valve 17, the oil circuit distribution valve 18 and the oil filter 19, and the oil outlet pipe 110 transports the oil to the working oil tank, so that the oil temperature of the working machine is maintained;
[0035] When the oil body pipeline 165 needs to be disassembled for cleaning or maintenance, the pull plate 28 is first pulled outward, and the pull plate 28 drives the guide rod 22 to move outward. The guide rod 22 drives the limit block 25 to move outward through the movable plate 24, so that the limit block 25 is no longer stuck in the limit groove 1654, which facilitates the quick separation between the connecting pipe 163 and the oil body pipeline 165, effectively saving manpower;
[0036] When the oil pipeline 165 needs to be installed, first pull the pull plate 28 outward, the pull plate 28 drives the guide rod 22 to move outward, and the guide rod 22 drives the return spring 23 to deform and squeeze outward, then the oil pipeline 165 is clamped into the buckle 164, and the oil pipeline 165 is moved downward, so that the bottoms on both sides of the oil pipeline 165 are respectively clamped into the inner cavities of the connecting pipes 163 on both sides, and the pull plate 28 is released. At this time, the return spring 23 loses its force. The influence of the recovery deformation extends inward and drives the guide rod 22 to move inward, the guide rod 22 drives the movable plate 24 to move inward, the movable plate 24 drives the limit block 25 to move inward, so that the inner side of the limit block 25 is clamped in the limit groove 1654, and the clamping block 29 is clamped in the clamping groove 210 at this time, limiting the position between the oil body pipeline 165 and the connecting pipe 163, simplifying the installation process, and improving the connection effect between the connecting pipe 163 and the oil body pipeline 165.
[0037] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. Explosion-proof oil cooler, characterized in that: include: An explosion-proof housing (1), wherein a fixedly connected oil storage tank (14) is installed at the bottom of the inner cavity of the explosion-proof housing (1), a fixedly connected oil circuit distribution valve (18) is installed on the left side of the top of the oil storage tank (14), an air filter (113) is arranged at the middle end of the top of the oil storage tank (14), and a fixedly connected pneumatic diaphragm pump (15) is installed on the right side of the top of the oil storage tank (14); A condenser (16), the condenser (16) being fixedly connected to the top of the inner cavity of the explosion-proof housing (1), the inner cavity of the condenser (16) being provided with a fixedly connected heat sink (161), the back side of the heat sink (161) being provided with a fixedly connected cooling pipeline (162), the front side of the heat sink (161) being provided with a plurality of fixedly connected buckles (164), the left and right sides of the bottom of the condenser (16) being connected to connecting pipes (163), the top of the surface of the connecting pipe (163) being provided with a fixedly connected limiting ring (1631), the top of the limiting ring (1631) being provided with a mounting groove (1632); An oil pipeline (165), the oil pipeline (165) is snap-fitted into the buckle (164), the bottoms of the left and right surfaces of the oil pipeline (165) are both fixedly mounted with fixed plates (1651), the bottom of the fixed plates (1651) is fixedly mounted with mounting blocks (1652), and the mounting blocks (1652) are snap-fitted into the mounting grooves (1632); A fixed box (2), the fixed box (2) is fixedly connected to the outer side of the limiting ring (1631), a guide groove (21) is provided on the outer side of the fixed box (2), a guide rod (22) is provided through the inner cavity of the guide groove (21), a return spring (23) is sleeved on the surface of the guide rod (22), a movable plate (24) is fixedly connected to the inner side of the guide rod (22), a limit block (25) is fixedly connected to the inner side of the movable plate (24), a limit groove (1654) is provided on the outer side of the mounting block (1652), and the inner side of the limit block (25) is clamped in the limit groove (1654).
2. The explosion-proof oil cooler according to claim 1, characterized in that: A sealing ring (1633) is bonded to the top of the inner surface of the connecting pipe (163), the bottom of the oil pipeline (165) is inserted into the inner cavity of the connecting pipe (163), and the surface of the oil pipeline (165) is in contact with the inner side of the sealing ring (1633), and the bottoms of the left and right sides of the oil pipeline (165) are both clamped with filter screens (1653).
3. The explosion-proof oil cooler according to claim 1, characterized in that: A pull plate (28) is fixedly connected to the outside of the guide rod (22), and a clamping block (29) is fixedly connected to the top and bottom of the inside of the pull plate (28). A clamping groove (210) is provided on the outside of the fixed box (2) and located above and below the guide groove (21), and the clamping block (29) is clamped in the clamping groove (210).
4. The explosion-proof oil cooler according to claim 1, characterized in that: The top and bottom of the inner wall of the fixed box (2) are both provided with a slide groove (26), and the top and bottom of the movable plate (24) are both installed with a fixedly connected slider (27), and the outer side of the slide groove (26) is slidably connected to the inner cavity of the slider (27).
5. The explosion-proof oil cooler according to claim 1, characterized in that: The bottom of the left side of the explosion-proof housing (1) is connected to an oil inlet pipe (13), the middle of the left side of the explosion-proof housing (1) is connected to an oil outlet pipe (110), a fixedly connected oil filter (19) is installed on the top of the oil circuit distribution valve (18), a first regulating valve (17) is arranged on the top of the right side of the oil circuit distribution valve (18), and a second regulating valve (111) is arranged on the bottom of the right side of the oil circuit distribution valve (18).
6. The explosion-proof oil cooler according to claim 1, characterized in that: An air regulating valve (114) is arranged on the right side of the pneumatic diaphragm pump (15), and an oil level mirror (112) is arranged in the inner cavity of the oil storage tank (14).
7. The explosion-proof oil cooler according to claim 1, characterized in that: A fixedly connected protective net (12) is installed on the top of the explosion-proof box (1), a fixedly connected explosion-proof window (11) is inlaid on the front surface of the explosion-proof box (1), and fixedly connected support frames (115) are installed around the bottom of the explosion-proof box (1).