Contact network insulator state detection device

By introducing an angle adjustable bracket into the contact network insulator state detection device to automatically adjust the inclination angle of the solar panel, the problem of low conversion efficiency of the solar panel is solved, and the reliability of the more efficient power collection and detection device is achieved.

CN222882051UActive Publication Date: 2025-05-16CHINA RAILWAY FIRST SURVEY & DESIGN INST GRP
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Patent Information

Application Number
CN202421831919.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-16
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

In the existing contact network insulator state detection device, the conversion efficiency of solar panels is low because the solar panel cannot adjust the angle and position according to the relative position relationship of its own position and the column, resulting in the solar panel being unable to face sunlight.

Method used

A contact network insulator state detection device including an angle adjustable bracket is designed. Through the screw rotation drive and stepping motor, the solar panel can automatically adjust its inclination angle according to the current time to ensure that the solar panel can fully receive sunlight.

Benefits of technology

It improves the conversion efficiency of solar panels, extends the working time and reliability of the detection device, reduces dependence on external power supplies, and reduces operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a contact network insulator state detection device which comprises a stand column, an insulator installed on the stand column, an electric leakage sensor and a gathering device, the electric leakage sensor is arranged at one end, close to the stand column, of the insulator, and the electric leakage sensor is connected with the gathering device through a cable; the gathering device comprises a shell, a solar panel, a storage battery, a detection sensor, a controller, an angle-adjustable support and a fixing frame used for fixing the shell to the stand column, the controller is connected with the storage battery, the solar panel and the detection sensor, and the solar panel is obliquely arranged on the shell through the angle-adjustable support; various parameters and characteristics of the insulator are obtained through the detection sensor and the electric leakage sensor, then the parameters and characteristics are transmitted to the terminal through the controller for analysis and evaluation, and the orientation of the solar panel and the relative position of the solar panel and the stand column can be adjusted through the angle-adjustable support. Therefore, the solar panel can fully receive sunlight, and the working time and reliability of the detection device are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrified railway contact network monitoring, and provides a contact network insulator state detection device. Background Art

[0002] The contact network insulator is an important electrical equipment in the electrified railway. It is used to support the contact wire and maintain electrical isolation from the ground. The state of the contact network insulator directly affects the safe operation of the contact network. Therefore, it is very necessary to detect the state of the insulator in a timely manner and take corresponding maintenance measures. At present, there are two main ways to detect the state of the contact network insulator: one is manual inspection, that is, professionals regularly conduct visual inspections of the contact network insulators, find abnormal or damaged insulators and replace them in time; the other is machine inspection, that is, use various detection equipment and sensors to perform automatic or semi-automatic inspections on the contact network insulators, obtain various parameters and characteristics of the insulators, and analyze and evaluate them.

[0003] In the prior art, the Chinese invention patent with publication number CN107515351A includes a collector and a leakage current detection module; a solar panel is installed on the collector, and the collector is fixed to a pillar or a structural support by U-bolts and screws. The above patent detects the state of the insulator through the collector and the leakage current detection module, and supplies power to the above device through the solar panel. However, it can be seen from the patent that the solar panel is fixed on one side of the pillar, and the conversion efficiency of the solar panel is limited by the position of the pillar and the collector. If the pillar is located on the south side of the collector, the solar panel is blocked by the pillar. The conversion efficiency of the solar panel is limited by the position of the pillar and the collector. This is because the lighting angle and area of ​​the solar panel directly affect its conversion efficiency. If the pillar is located on the south side of the collector, the solar panel will be blocked by the pillar within a certain period of time and cannot fully receive sunlight. In addition, even if the solar panel is not blocked by the pillar, the tilt angle of the solar panel also affects its conversion efficiency. Only by ensuring that the solar panel can face the sun can the utilization rate of the solar panel be guaranteed.

[0004] Therefore, it is urgent to redesign the insulator monitoring device of the contact network system to solve the above problems. Summary of the invention

[0005] The purpose of the utility model is to provide a contact network insulator state detection device to solve the problem in the prior art that the solar panel cannot be adjusted in angle and position according to the relative position relationship between its own position and the column, so that the solar panel cannot face the sunlight, which ultimately leads to low conversion efficiency.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A contact network insulator state detection device, comprising a column and an insulator mounted on the column, characterized in that it also comprises a leakage sensor and a collection device, wherein the leakage sensor is arranged at one end of the insulator close to the column, and the leakage sensor is connected to the collection device through a cable;

[0008] The aggregation device includes a shell, a solar panel, a battery, a detection sensor, a controller, an angle-adjustable bracket and a fixing frame for fixing the shell on a column. The controller is connected to the battery, the solar panel and the detection sensor. The solar panel is tilted on the shell through the angle-adjustable bracket.

[0009] Furthermore, the angle-adjustable bracket includes a fixed plate, a rotating plate, a swing arm, a sliding block, a screw and a screw rotation drive, the screw is rotated by the screw rotation drive and is arranged on the side surface of the fixed plate, the middle part of the two ends of the side surface of the fixed plate is provided with a bearing frame for the rotation of the screw, the middle part of the sliding block is provided with a threaded hole that cooperates with the screw thread, the screw passes through the threaded hole, one end of the swing arm is rotationally cooperated with the sliding block, the other end of the swing arm is rotationally cooperated with the middle part of the rotating plate, the front end of the rotating plate is rotationally cooperated with the front end of the fixed plate, and the solar panel is fixed on the rotating plate.

[0010] Furthermore, the fixing plate is provided with two parallel bolt grooves, and the shell is provided with four bolts arranged in a square and matched with the bolts.

[0011] Furthermore, the fixing frame includes two L-shaped long strips, two long strip bolts and a fastening frame arranged on the shell and fixedly matched with the L-shaped long strips, the L-shaped long strips include a horizontal plate and a vertical plate, the vertical plate is fitted and fixed to the column, the horizontal plate is horizontally fixed above the vertical plate, and the length of the horizontal plate is longer than the width between the front and back of the column.

[0012] Furthermore, the horizontal plate is provided with two parallel bolt grooves 2, the fastening frame includes a long flat plate and a vertical rod, the flat plate is provided with two parallel bolt grooves 3, the flat plate and the horizontal plate are fixed by two bolts passing through the corresponding bolt grooves 2 and 3, the lower end of the vertical rod is fixed to the middle of the flat plate, and the upper end of the vertical rod is fixedly connected to the shell.

[0013] Furthermore, the detection sensor includes a temperature and humidity sensor.

[0014] Furthermore, the controller includes a wireless transmission module and a control board.

[0015] Furthermore, the screw rod rotation drive includes a stepper motor, and the stepper motor is electrically connected to the controller.

[0016] Furthermore, the storage battery is a rechargeable lithium battery, and the rechargeable lithium battery is connected to a charge and discharge protection module.

[0017] Furthermore, the solar panel is a monocrystalline silicon solar panel, and an anti-fouling coating is provided on the surface of the monocrystalline silicon solar panel.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] 1. The utility model utilizes solar panels to provide power for the detection device, does not require an external power supply, saves energy, reduces operating costs, and also avoids the laying and maintenance of wires, thereby improving the safety and stability of the detection device.

[0020] 2. The utility model adopts an angle-adjustable bracket. According to the characteristics of the earth's rotation, the angle between the sun and the solar panel at a specified time every day is also fixed. Therefore, the angle of the solar panel can be adjusted according to the current time, so that the solar panel can automatically adjust the tilt angle according to the position of the sun, ensuring that the solar panel can fully receive sunlight, improving the conversion efficiency of the solar panel, and increasing the working time and reliability of the detection device.

[0021] 3. The utility model monitors the leakage current and temperature and humidity of the insulator in real time through leakage sensors and detection sensors, can promptly detect abnormalities or damage of the insulator, and transmits the detection data to the summary device through the controller, which is convenient for background management personnel to analyze and process, thereby improving the accuracy and timeliness of detection.

[0022] 4. The detection device of the utility model has a simple structure and is easy to install. It is applicable to various types of contact network insulators, can effectively detect the status of the insulators, ensure the safe operation of the contact network, and has high practical value.

[0023] Of course, implementing the various technical solutions of the present invention does not necessarily require achieving all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, drawings of other embodiments can be obtained based on these drawings without paying creative work.

[0025] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model;

[0026] Figure 2 A schematic diagram of the location of the summary device in an embodiment of the utility model;

[0027] Figure 3 This is an overall schematic diagram of an angle-adjustable bracket according to an embodiment of the utility model;

[0028] Figure 4 This is a side view of an angle-adjustable bracket according to an embodiment of the utility model;

[0029] Figure 5 This is a schematic diagram of the internal structure of the housing of an embodiment of the utility model;

[0030] Figure 6 This is a schematic diagram of the installation of a fixing frame according to an embodiment of the utility model.

[0031] In the figure,

[0032] 1- Pillar;

[0033] 2-Insulator;

[0034] 3-leakage sensor;

[0035] 4-summary equipment, 41-housing, 42-solar panel, 43-inspection sensor, 44-controller, 45-wireless transmission module, 46-control board, 47-solar controller, 48-battery;

[0036] 5-angle adjustable bracket, 51-fixed plate, 511-bearing frame, 512-rotating axis three, 513-bolt slot one, 52-rotating plate, 521-connecting protrusion, 522-rotating axis two, 523-rotating support protrusion, 53-swing arm, 54-sliding block, 541-rotating axis one, 55-screw, 551-screw rotation drive;

[0037] 6-fixed frame, 61-L-shaped long strip, 611-horizontal plate, 6111-bolt slot 2, 612-vertical plate;

[0038] 62-long bolt, 63-fastening frame, 631-flat plate, 632-bolt slot three;

[0039] 633-Vertical rod. DETAILED DESCRIPTION

[0040] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively with reference to the relevant drawings. The drawings provide preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thoroughly and comprehensively understood.

[0041] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0042] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, they can be fixedly connected or set, or detachably connected or set, or integrally connected or set. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0043] Please refer to Figure 1-6 , a contact network insulator 2 state detection device, comprising a column 1 and an insulator 2 installed on the column 1, a leakage sensor 3 and a summarizing device 4;

[0044] Specifically, Figure 1 As shown, the column 1 is a rectangular upright cement column or metal column, the front end of the column 1 is connected to an insulator 2, the leakage sensor 3 is arranged at one end of the insulator 2 close to the column 1, and the leakage sensor 3 is connected to the aggregation device 4 through a cable, as shown in FIG. Figure 5As shown, the summary device 4 includes a shell 41, a solar panel 42, a battery 45, a detection sensor 43, a controller 44, an angle-adjustable bracket 5 and a fixing bracket 6 for fixing the shell 41 on the column 1, wherein the shell 41 is a flat cylinder with a cavity, and the solar panel 42 is tilted at the upper end of the shell 41 through the angle-adjustable bracket 5, so that the solar panel 42 can change its tilt angle or tilt direction according to actual conditions under the drive of the angle-adjustable bracket 5, thereby ensuring that the solar panel 42 can fully receive sunlight, and store the collected electrical energy in the battery 45 under the control of the controller 44. The battery 45 and the controller 44 are arranged inside the shell 41, and the controller 44 is connected to the battery 45, the solar panel 42 and the detection sensor 43. 42 provides power for the detection device, no external power supply is required, energy is saved, and operating costs are reduced. At the same time, the layout and maintenance of wires are avoided, and the safety and stability of the detection device are improved; the controller 44 includes a wireless transmission module 45, a control panel 46 and a solar controller 47, the detection sensor 43 includes a temperature and humidity sensor and is connected to the control panel 46, the solar controller 47 is arranged between the solar panel 42 and the control panel 46, the wireless transmission module 45 is arranged on the control panel 46 and transmits information with the computer terminal, and the computer terminal is provided with corresponding information management system software, a computer terminal system can be connected to multiple contact network insulator 2 state detection devices, and can be combined with the railway line distribution map and the information collected by the terminal, so that the management personnel can quickly select the geographical area and analyze and process. The information detected by each detection device can be remotely displayed, and the information can be analyzed to realize a rapid alarm under abnormal conditions, and the solar panel 42 is tilted on the housing 41 through the angle-adjustable bracket 5. The existing contact network insulator 2 state detection device is fixed on the column 1, and its solar panel 42 cannot be adjusted at will. Due to the different layout of the railway route, the contact network insulator 2 state detection device arranged on one side of the column 1 sometimes cannot receive sunlight, and the conversion efficiency of the solar panel 42 is low. The device has an adjustable bracket. According to the characteristics of the earth's rotation, the angle between the sun and the solar panel at a specified time every day is also fixed. Therefore, the angle of the solar panel can be adjusted according to the current time, so that the solar panel 42 can automatically adjust the tilt angle according to the position of the sun, ensuring that the solar panel 42 can fully receive sunlight, thereby improving the conversion efficiency of the solar panel 42 and increasing the working time and reliability of the detection device.

[0045] As a specific description of the angle adjustable device, such as Figure 3 and Figure 4As shown, the angle adjustable device includes a fixed plate 51, a rotating plate 52, a swing arm 53, a sliding block 54, a screw rod 55 and a screw rod rotation drive 551. The fixed plate 51 is a square straight plate, and the fixed plate 51 is fixed to the upper plane of the housing 41 by bolts. The screw rod 55 is a threaded screw rod 55 whose length is longer than the length of the fixed plate 51. The screw rod 55 is rotatably arranged on the upper side of the fixed plate 51. Two bearing frames 511 for rotating the screw rod 55 are arranged in the middle of the two ends of the upper side of the fixed plate 51. One end of the screw rod 55 is provided with a shaft for driving the screw rod 55 to rotate. The screw rod 551 is driven by a motor. The motor is fixed on the fixed plate 51 or the housing 41. The driving shaft of the motor is directly connected to the screw rod 55 and rotates coaxially. A threaded hole is provided in the middle of the sliding block 54, which is threadedly matched with the screw rod 55. The screw rod 55 passes through the threaded hole, and the lower side of the sliding block 54 is slidably matched with the upper side of the fixed plate 51. When the screw rod 55 rotates, the sliding block 54 will follow the rotation of the screw rod 55 and move forward or backward along the length direction of the screw rod 55. One end of the swing arm 53 The other end of the swing arm 53 is rotatably matched with the rotating block, and the other end of the swing arm 53 is rotatably matched with the middle part of the rotating plate 52. The swing arm 53 is provided with two, which are respectively arranged on both sides of the sliding block 54. The two sides of the sliding block 54 are provided with a rotating shaft 1 541 that cooperates with the swing arm 53. The middle part of the rotating plate 52 is provided with a connecting protrusion 521, and the two sides of the protrusion are provided with a rotating shaft 2 522 that rotatably matches with the swing arm 53. The front end of the rotating plate 52 is rotatably matched with the front end of the fixed plate 51, and the two sides of the front end of the fixed plate 51 are provided with a rotating shaft 3 512. The front end of the rotating plate 52 is provided with There is a rotating support protrusion 523 which is rotatably matched with the rotating shaft 3 512. The rotating support protrusion 523 extends downward for a distance from the lower side of the front end of the rotating plate 52. The solar panel 42 is fixed on the rotating plate 52, so that the solar panel 42 can adjust the tilt angle according to the rotation of the screw 55, so that the solar panel 42 can receive more sunlight. This device is different from the conventional damping rotation tilt. Because this device is used outdoors, it needs to be as impervious to wind and rain impact. Therefore, the use of this device can ensure the service life and stability.

[0046] As a further optimization, Figure 1 and Figure 5 As shown in FIG. 2 , in order to ensure that the solar panel 42 can face south when the device is installed on railways in different directions, the fixing plate 51 of the device is designed to be adjustable on the housing 41. The fixing plate 51 is provided with two parallel bolt grooves 513, and the housing 41 is provided with four bolts arranged in a square to cooperate with the bolts. As shown in FIG. 2 , the device is located on the left side of the column 1. When the south is on the left side of the column 1, the device can be as shown in FIG. Figure 2 When the south is located above and below the column 1 as shown in 3, the Figure 2The installation shown is performed by rotating the solar panel 42 by 90 degrees to ensure that the solar panel 42 can face the sun directly.

[0047] As a further optimization, Figure 4 and Figure 5 As shown, the fixing frame 6 includes two L-shaped long plates 61, two long bolts 62 and a fastening frame 63 arranged on the shell 41 and fixedly matched with the L-shaped long plates 61, the L-shaped long plates 61 include a horizontal plate 611 and a vertical plate 612, the vertical plate 612 is fitted and fixed to the column 1, the horizontal plate 611 is horizontally fixed above the vertical plate 612, and the length of the horizontal plate 611 is longer than the width between the front and back faces of the column 1. The fixing frame 6 designed as above is simple to install and has a stable structure.

[0048] Meanwhile, in some embodiments, the horizontal plate 611 is provided with two parallel bolt grooves 6111, the fastening frame 63 includes a long strip-shaped plane plate 631 and a vertical rod 633, the plane plate 631 is provided with two parallel bolt grooves 632, the plane plate 631 and the horizontal plate 611 are fixed by two bolts passing through the corresponding bolt grooves 6111 and 632, the lower end of the vertical rod 633 is fixed to the middle of the plane plate 631, and the upper end of the vertical rod 633 is fixedly connected to the shell 41. Because the direction of some railways is not due south or east, and the angle between them and due south is not 90 degrees, the horizontal plate 611 can be tilted at a certain angle in advance when installing the horizontal plate 611, so as to ensure that the solar panel 42 located on the shell 41 can face the sun directly. And through this design, when the aggregation device 4 is located on the north side of the column 1, the sunlight is blocked by the column 1, which can be as shown Figure 6 As shown, only one end of the horizontal plate 611 is fixed so that the aggregation device 4 is free from the obstruction of the column 1. The device can still ensure the stability of its installation.

[0049] The above specific examples are used to illustrate the present invention, which are only used to help understand the present invention and are not intended to limit the present invention. For those skilled in the art of the present invention, some simple deductions, deformations or substitutions can be made based on the idea of ​​the present invention.

Claims

1. A contact network insulator status detection device, comprising a column and an insulator mounted on the column, characterized in that: It also includes a leakage sensor and a collection device, wherein the leakage sensor is arranged at one end of the insulator close to the column, and the leakage sensor is connected to the collection device through a cable; The aggregation device includes a shell, a solar panel, a battery, a detection sensor, a controller, an angle-adjustable bracket and a fixing frame for fixing the shell on a column. The controller is connected to the battery, solar panel and detection sensor. The solar panel is tilted on the shell through the angle-adjustable bracket.

2. The contact network insulator state detection device according to claim 1, characterized in that: The angle-adjustable bracket includes a fixed plate, a rotating plate, a swing arm, a sliding block, a screw and a screw rotation drive, the screw is driven by the screw and is arranged on the side surface of the fixed plate, the middle part of the two ends of the side surface of the fixed plate is provided with a bearing frame for the rotation of the screw, the middle part of the sliding block is provided with a threaded hole that cooperates with the screw thread, the screw passes through the threaded hole, one end of the swing arm is rotatably cooperated with the sliding block, the other end of the swing arm is rotatably cooperated with the middle of the rotating plate, the front end of the rotating plate is rotatably cooperated with the front end of the fixed plate, and the solar panel is fixed on the rotating plate.

3. The contact network insulator state detection device according to claim 2, characterized in that: The fixing plate is provided with two parallel bolt grooves, and the shell is provided with four bolts arranged in a square and matched with the bolts.

4. The contact network insulator state detection device according to claim 2, characterized in that: The fixing frame includes two L-shaped long strips, two long bolts and a fastening frame provided on the shell and fixedly matched with the L-shaped long strips. The L-shaped long strips include a horizontal plate and a vertical plate. The vertical plate is fitted and fixed to the column. The horizontal plate is horizontally fixed above the vertical plate, and the length of the horizontal plate is longer than the width between the front and back faces of the column.

5. The contact network insulator state detection device according to claim 4, characterized in that: The horizontal plate is provided with two parallel bolt slots 2, and the fastening frame includes a long flat plate and a vertical rod. The flat plate is provided with two parallel bolt slots 3. The flat plate and the horizontal plate are fixed by two bolts passing through the corresponding bolt slots 2 and 3. The lower end of the vertical rod is fixed to the middle of the flat plate, and the upper end of the vertical rod is fixedly connected to the shell.

6. The contact network insulator state detection device according to claim 1, characterized in that: The detection sensor includes a temperature and humidity sensor.

7. The contact network insulator state detection device according to claim 1, characterized in that: The controller includes a wireless transmission module and a control board.

8. The contact network insulator state detection device according to claim 2, characterized in that: The screw rod rotation drive includes a stepping motor, and the stepping motor is electrically connected to the controller.

9. The contact network insulator state detection device according to claim 1, characterized in that: The storage battery is a rechargeable lithium battery, and the rechargeable lithium battery is connected to a charge and discharge protection module.

10. The contact network insulator state detection device according to claim 1, characterized in that: The solar panel is a monocrystalline silicon solar panel, and an antifouling coating is provided on the surface of the monocrystalline silicon solar panel.

Citation Information

Patent Citations

  • Contact network system insulator monitoring device

    CN107515351A