Waterproof connector for unmanned aerial vehicle power supply controller
By designing a waterproof connector for the power supply controller of the UAV and using a matching structure of partitions and slots, the complex structure and heating problems of the existing connector are solved, and the stable passage of large current and the improvement of waterproof performance are achieved.
Patent Information
- Application Number
- CN202421846512.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-31
AI Technical Summary
While ensuring the passing of high current and preventing arc interference, the existing UAV charging connectors are complex in structure and prone to heating problems, affecting stability.
A waterproof connector for a power supply controller of a drone is designed, adopting a female and male structure, with a partition plate and a slot in it to ensure the stability of the current, and to achieve structural stability and waterproofness through a locking device.
It realizes the stability and safety of charging while passing large currents in a small space, avoids current breakdown problems, and improves the overall stability and waterproof performance of the connector.
Smart Images

Figure CN222883912U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of connectors, in particular to a waterproof connector for a power supply controller of an unmanned aerial vehicle. Background Art
[0002] Connectors are also called connectors. They are also called joints and sockets in China. They generally refer to electrical connectors. They are devices that connect two active devices to transmit current or signals.
[0003] In commercial drones (such as agricultural drones, express delivery drones, etc.), their charging connectors generally use a high-current charging connection structure to ensure their endurance and work efficiency. However, in order to ensure the passability of large currents, existing connectors generally use larger diameter terminals and larger plastic shells to ensure that they can charge with large currents without arc interference.
[0004] For example, Chinese patent CN202111659930.4 adopts a structure of multiple spring clips to ensure that large current passes through while ensuring that the arc does not interfere. However, its structure is relatively complex, and the thickness of the spring clip is relatively small. Correspondingly, its resistance is also relatively large during use, which is prone to heat problems and affects the stability of the connector. Utility Model Content
[0005] The main purpose of the utility model is to propose a waterproof connector for a UAV power supply controller, which aims to improve the structure of the connector so that it can ensure its waterproofness, large current passability and arc non-interference, effectively ensure the rapid charging of the UAV, and the structure is relatively stable when installed on the UAV.
[0006] To achieve the above purpose, the utility model provides a waterproof connector for a drone power supply controller, comprising:
[0007] A female connector, the female connector comprising a female rubber shell provided with a first slot and a male terminal provided in the first slot, the female rubber shell being provided with an insertion slot, a partition being provided in the middle of the insertion slot, and the partition being provided between the two male terminals;
[0008] A male connector, the male connector comprising a male plastic shell provided with a second slot and a female terminal provided in the second slot, the female terminal being provided with a female slot for the male terminal to extend into, the male plastic shell being able to extend into the insertion slot, the male plastic shell being provided with a partition slot cooperating with a partition plate, the partition plate being able to extend into the partition slot;
[0009] The front end of the male terminal is a cylindrical structure;
[0010] The locking device is arranged between the female rubber shell and the male rubber shell, so that the male rubber shell and the female rubber shell are locked when they are plugged into each other.
[0011] In actual charging, the current passing through the connector is about 80A, so the contact area and spacing between the male and female terminals are related to the stability of the current. Through the cooperation of the grooves and partitions, the current breakdown problem between the terminals can be avoided, and the stability of charging is effectively guaranteed; in the actual design, its height is about 30mm, and a larger current can pass through a smaller space. At the same time, the stability of plugging and unplugging can be guaranteed, and the setting of the partitions and grooves also plays a guiding and limiting role. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is an exploded view of the line end female connector;
[0013] Figure 2 This is an exploded view of the line-end female connector;
[0014] Figure 3 Cutaway view of the female connector at the wire end Figure 1 ;
[0015] Figure 4 Cutaway view of the female connector at the wire end Figure 2 ;
[0016] Figure 5 This is the exploded view of the female connector at the end of the cable;
[0017] Figure 6 This is the exploded view of the female connector on the board end;
[0018] Figure 7 This is the exploded view of the female connector on the board;
[0019] Figure 8 Cutaway view of the female connector on the board Figure 1 ;
[0020] Fig. 9 Cutaway view of the female connector on the board Figure 2 ;
[0021] Fig.10 A schematic diagram of a female connector having an insertion slot.
[0022] In the figure,
[0023] 1 is a female connector, 10 is an inserting slot, 11 is a female rubber shell, 12 is a first slot, 13 is a male terminal,
[0024] 2 is the male connector, 21 is the male plastic shell, 22 is the second slot, 23 is the female terminal,
[0025] 31 is a partition plate, 32 is a partition groove,
[0026] 4 is the inner cavity of the male end, 40 is the male end fixed plastic shell, 41 is the male end wire groove, 42 is the male end sealing plug, 43 is the male end sealing seat,
[0027] 51 is the male end limiting hole, 52 is the male end limiting column, 53 is the male end retaining spring, 54 is the torsion spring,
[0028] 61 is a waterproof groove, 62 is a waterproof ring,
[0029] 7 is the inner cavity of the female end, 70 is the female end fixed plastic shell, 71 is the female end wire groove, 72 is the female end sealing plug, 73 is the female end sealing seat,
[0030] 81 is the female end limiting hole, 82 is the female end limiting column, 83 is the clamping convex, 84 is the positioning column,
[0031] 9 is a locking device, 91 is a locking groove, 92 is a swing arm, and 93 is a hook. DETAILED DESCRIPTION
[0032] The following will be combined with the accompanying drawings to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial...), then the directional indication is only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0034] In addition, if there are descriptions involving "first" or "second" etc. in the embodiments of the utility model, the descriptions of "first" or "second" etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0035] like Figures 1 to 10 As shown, a waterproof connector for a power supply controller of an unmanned aerial vehicle comprises:
[0036] A female connector 1, the female connector 1 comprising a female rubber shell 11 having a first slot 12 and a male terminal 13 disposed in the first slot 12, the female rubber shell 11 having an insertion slot 10, a partition 31 being disposed in the middle of the insertion slot 10, and the partition 31 being disposed between the two male terminals 13;
[0037] The male connector 2 includes a male plastic shell 21 having a second slot 22 and a female terminal 23 provided in the second slot 22. The female terminal 23 is provided with a female slot for the male terminal 13 to extend into. The male plastic shell 21 can extend into the insertion slot 10. The male plastic shell 21 is provided with a partition 32 that matches the partition 31. The partition 31 can extend into the partition 32.
[0038] The front end of the male terminal is a cylindrical structure;
[0039] The locking device 9 is arranged between the female rubber shell 11 and the male rubber shell 21 so as to lock the male rubber shell 21 and the female rubber shell 11 when they are plugged into each other.
[0040] In actual charging, the current passing through the connector is about 80A, so the contact area and spacing between the male terminal 13 and the female terminal 23 are related to the stability of the current. Through the cooperation of the partition groove 32 and the partition plate 31, the current breakdown problem between the terminals can be avoided, and the stability of charging is effectively guaranteed; in the actual design, its height is about 30mm, and a larger current can pass through a smaller space. At the same time, the stability of plugging and unplugging can be guaranteed, and the setting of the partition plate 31 and the partition groove 32 also plays a guiding and limiting role.
[0041] When two male terminals 13 are provided, only one partition 31 is provided, and both sides of the partition 31 are provided in an arc shape. Of course, the partition 31 can also be provided in other shapes, such as a rectangular shape.
[0042] In the embodiment of the utility model, the rear end of the female terminal 23 is connected to the cable, the rear end of the male plastic shell 21 is provided with a male end inner cavity 4, and the male end inner cavity 4 is provided with a male end fixed plastic shell 40, and the male end fixed plastic shell 40 is used to limit the rear end of the female terminal 23.
[0043] The rear end of the female terminal 13 is provided with a male end wire groove 41 for the cable to extend into, the rear end of the male end inner cavity 4 is provided with a male end sealing plug 42, the front end of the male end sealing plug 42 is abutted against the rear wall of the male end fixed plastic shell 40, and the rear end of the male plastic shell 21 is provided with a male end sealing seat 43 with a male end snap fit, and the male end sealing seat 43 is abutted against the rear end of the male end sealing plug 42.
[0044] In the actual design, the cable passes through the male end sealing plug and then extends into the male end wire groove. The outer wall of the cable is sealed with the through hole of the male end sealing plug. At the same time, the male end sealing plug is abutted against the inner wall of the male end inner cavity 4, thereby realizing the sealing setting of the male head 2. At the same time, the positioning and locking of the female terminal 23 is realized through the setting of the male end sealing seat 43. The structure is simple and convenient for installation and fixation.
[0045] Specifically, the rear end of the male end fixing rubber shell is provided with at least two male end limiting holes 51, and the male end sealing plug is provided with a male end limiting column 52 matched with the male end limiting hole 51, and the male end limiting column 52 extends into the male end limiting hole 51;
[0046] The male end fixing plastic shell 40 is provided with a male end guide hole for the female terminal 23 to extend into, and a male end clamping spring 53 is provided between the female terminal 23 and the inner wall of the male end guide hole. Thus, the male end sealing plug is deformed in a predetermined direction, and its positioning is achieved to avoid the problem of deviation; wherein the function of the clamping spring is to fix the rear end of the female terminal 23 to the male end limiting shell.
[0047] In the embodiment of the utility model, the female groove of the female terminal 23 is provided with a torsion spring 54, thereby realizing elastic limiting when the male terminal 13 and the female terminal 23 are plugged into each other.
[0048] Specifically, the front end of the male connector 2 is provided with a waterproof groove 61, and the waterproof groove 61 is provided with a waterproof ring 62. When the male connector 2 and the female connector 1 are plugged into each other, the outer wall of the waterproof ring 62 abuts against the inner wall of the plugging groove 10, thereby achieving waterproofing of the plugging end.
[0049] In the embodiment of the utility model, the rear end of the male terminal 13 is connected to the cable, the rear end of the female plastic shell 11 is provided with a female end inner cavity 7, and the female end inner cavity 7 is provided with a female end fixed plastic shell 70, and the female end fixed plastic shell 70 is used to limit the rear end of the male terminal 13.
[0050] The rear end of the male terminal 13 is provided with a female end wire groove 71 for the cable to extend into, and the rear end of the female end inner cavity 7 is provided with a female end sealing plug 72, and the front end of the female end sealing plug 72 is abutted against the rear wall of the female end fixed plastic shell 70, and the rear end of the female plastic shell 11 is provided with a female end sealing seat 73 with a snap fit, and the female end sealing seat 73 is abutted against the rear end of the female end sealing plug 72.
[0051] In the actual design, the cable passes through the female end sealing plug 72 and then the female end sealing plug 72. The outer wall of the cable is sealed with the through-hole of the female end sealing plug 72. At the same time, the female end sealing plug 72 is abutted against the inner wall of the female end inner cavity 7, thereby realizing the sealing setting of the female head 1. At the same time, the positioning and locking of the male terminal 13 is realized through the setting of the female end sealing seat 73. The structure is simple and convenient for installation and fixation.
[0052] Specifically, the rear end of the female end fixing plastic shell is provided with at least two female end limiting holes 81, and the female end sealing plug 72 is provided with a female end limiting column 82 matched with the female end limiting hole 81, and the female end limiting column 82 extends into the female end limiting hole 81;
[0053] The female end fixing rubber shell 70 is provided with a female end guide hole for the male terminal 13 to extend into, and a female end retaining spring is provided between the male terminal 13 and the inner wall of the female end guide hole, thereby realizing the deformation of the male end sealing plug along a predetermined direction and realizing its positioning to avoid the problem of offset; wherein the function of the retaining spring is to fix the rear end of the female terminal 23 to the male end limiting shell.
[0054] In the embodiment of the utility model, the rear end of the male terminal 13 is connected to the PCB board, and the male terminal 13 and the first slot 12 are integrally injection molded or separately installed.
[0055] The male terminal 13 is provided with at least two locking protrusions 83 at the matching position of the first slot 12, and the rear end of the male terminal 13 is a columnar structure; the female plastic shell 11 is provided with a protruding positioning column 84 between the two male terminals 13. The one-piece structure can facilitate the sealing of the male terminal 13 and make the installation simpler. The setting of the locking protrusions 83 ensures both the sealing and the stable installation of the male terminal 13 on the male plastic shell 21; the setting of the limiting column can improve the combination with the male terminal 13 (that is, the multi-point structure is used to decompose the force); its structure is simpler, but the precision requirements for the mold are higher.
[0056] Specifically, the locking device 9 includes a locking groove 91 provided on the upper wall of the female rubber shell 11 and a swing arm 92 provided on the upper wall of the male rubber shell 21. The rear end of the swing arm 92 is provided on the upper wall of the male rubber shell 21 through a support arm. The swing arm 92 swings with the support arm as a fulcrum, and the front end of the swing arm 92 can swing between a position hooked with the locking groove 91 and a position away from it.
[0057] In the embodiment of the utility model, the locking groove 91 includes a main body and a through groove penetrating the main body. The front end of the support arm is provided with a hook portion 93 extending upward. The hook portion 93 passes through the through groove and is hooked on the upper end of the main body, thereby realizing mutual locking between the male head and the female head 1.
[0058] The partition plate is provided with an anti-idiot groove 101, and the partition groove is provided with an anti-idiot protrusion 102 matched with the anti-idiot groove.
[0059] The above description is only a preferred embodiment of the utility model, and does not limit the patent scope of the utility model. All equivalent structural changes made by using the contents of the utility model specification and drawings under the utility model concept, or directly / indirectly used in other related technical fields are included in the patent protection scope of the utility model.
Claims
1. A waterproof connector for a drone power supply controller, characterized in that: include, A female connector, the female connector comprising a female rubber shell provided with a first slot and a male terminal provided in the first slot, the female rubber shell being provided with an insertion slot, a partition being provided in the middle of the insertion slot, and the partition being provided between the two male terminals; A male connector, the male connector comprising a male plastic shell provided with a second slot and a female terminal provided in the second slot, the female terminal being provided with a female slot for the male terminal to extend into, the male plastic shell being able to extend into the insertion slot, the male plastic shell being provided with a partition slot cooperating with a partition plate, the partition plate being able to extend into the partition slot; The front end of the male terminal is a cylindrical structure; A locking device, which is arranged between the female rubber shell and the male rubber shell, so that the male rubber shell and the female rubber shell are locked when they are plugged into each other; The front end of the male connector is provided with a waterproof groove, and the waterproof groove is provided with a waterproof ring; The partition plate is provided with an anti-idiot groove, and the partition groove is provided with an anti-idiot protrusion matched with the anti-idiot groove.
2. The waterproof connector for the UAV power supply controller according to claim 1, characterized in that: The rear end of the female terminal is connected to the cable, the rear end of the male plastic shell is provided with a male end inner cavity, the male end inner cavity is provided with a male end fixed plastic shell, and the male end fixed plastic shell is used to limit the rear end of the female terminal. The rear end of the female terminal is provided with a male end wire groove for the cable to extend into, the rear end of the male end inner cavity is provided with a male end sealing plug, the front end of the male end sealing plug is abutted against the rear wall of the male end fixed plastic shell, the rear end of the male plastic shell is provided with a male end sealing seat with a male end snap fit, and the male end sealing seat is abutted against the rear end of the male end sealing plug.
3. The waterproof connector for the UAV power supply controller according to claim 2, characterized in that: The rear end of the male end fixing rubber shell is provided with at least two male end limiting holes, and the male end sealing plug is provided with a male end limiting column matched with the male end limiting hole, and the male end limiting column extends into the male end limiting hole; The male end fixing plastic shell is provided with a male end guide hole for the female terminal to extend into, and a male end clamping spring is provided between the female terminal and the inner wall of the male end guide hole.
4. The waterproof connector for the UAV power supply controller according to claim 1, characterized in that: The female groove of the female terminal is provided with a torsion spring.
5. The waterproof connector for the UAV power supply controller according to claim 1, characterized in that: The rear end of the male terminal is connected to the cable, the rear end of the female plastic shell is provided with a female end inner cavity, the female end inner cavity is provided with a female end fixed plastic shell, and the female end fixed plastic shell is used to limit the rear end of the male terminal. The rear end of the male terminal is provided with a female end wire groove for the cable to extend into, the rear end of the female end inner cavity is provided with a female end sealing plug, the front end of the female end sealing plug is abutted against the rear wall of the female end fixed plastic shell, the rear end of the female plastic shell is provided with a female end sealing seat with a snap fit, and the female end sealing seat is abutted against the rear end of the female end sealing plug.
6. The waterproof connector for the UAV power supply controller according to claim 5, characterized in that: The rear end of the female end fixing plastic shell is provided with at least two female end limiting holes, and the female end sealing plug is provided with a female end limiting column matched with the female end limiting hole, and the female end limiting column extends into the female end limiting hole; The female end fixing plastic shell is provided with a female end guide hole for the male terminal to extend into, and a female end clamping spring is provided between the male terminal and the inner wall of the female end guide hole.
7. The waterproof connector for the UAV power supply controller according to claim 1, characterized in that: The rear end of the male terminal is connected to the PCB board, and the male terminal and the first slot are integrally injection molded or separately installed. The male terminal is provided with at least two latching protrusions at a matching position of the first slot, and the rear end of the male terminal is a columnar structure; The female rubber shell is provided with a protruding positioning column between the two male terminals.
8. The waterproof connector for the UAV power supply controller according to claim 1, characterized in that: The locking device includes a locking groove arranged on the upper wall of the female rubber shell and a swing arm arranged on the upper wall of the male rubber shell. The rear end of the swing arm is arranged on the upper wall of the male rubber shell through a support arm. The swing arm swings with the support arm as a fulcrum, and the front end of the swing arm can swing between a position hooked with the locking groove and a position away from it.
9. The waterproof connector for the UAV power supply controller according to claim 8, characterized in that: The locking groove comprises a main body and a through groove penetrating the main body. The front end of the support arm is provided with a hook portion extending upward, and the hook portion passes through the through groove and is hooked on the upper end of the main body.
Citation Information
Patent Citations
Miniaturized high-current connector
CN114267999A