Raw material open mill with mixed material turning structure for aircraft tire production

By designing the structure of arc racks and arc plates in the mixing machine, the problem of uneven turning of rubber raw materials caused by the fixed scraper length is solved, and better mixing effect and automatic turning function are achieved.

CN222886145UActive Publication Date: 2025-05-20QINGDAO SENTURY TIRE CO LTD
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Patent Information

Application Number
CN202421639298.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-20
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

In the existing mixer, the scraper length is fixed, and the rubber raw materials on the roller cannot be effectively turned, resulting in uneven mixing.

Method used

A mixer with arc rack and arc plate is designed. Through the servo motor driving gear and arc rack meshing, the arc rack can extend to the outside of the scraper, increase the length of the scraper, and pop out the storage groove when the arc plate does not contact through a spring mechanism, allowing the arc rack to come into contact with the roller.

Benefits of technology

The length of the scraper is effectively increased, the rubber raw materials on the roller can be better turned, the mixing uniformity is improved, and the need for manual material turning is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of open mills, and particularly relates to a raw material open mill with a mixed material turning structure for aircraft tire production, which comprises an open mill main body, an air cylinder and a scraping plate, the air cylinder is fixedly connected with the fixed shell, the inner wall of the fixed shell is rotatably connected with a gear, the gear is fixedly connected with a servo motor, the gear is meshed with an arc-shaped rack, a movable groove is formed in the arc-shaped rack, two sets of clamping grooves are formed in the inner wall of the movable groove, and a movable wheel is slidably connected in the movable groove; a groove is formed in the inner wall of the scraping plate, the inner wall of the groove makes contact with the moving wheel, sliding blocks are fixedly connected to the two sides of the arc-shaped rack, the sliding blocks are slidably connected to the interior of a sliding groove, and the sliding groove is formed in the inner wall of the scraping plate; and through the structural design of the scraping plate and the arc-shaped rack, the arc-shaped rack can conveniently extend to the outer side of the scraping plate, so that the function of increasing the length of the scraping plate is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of open mills, in particular to an open mill for raw materials in the production of aviation tires with a mixing material turning structure. Background Technique

[0002] As the main raw material of aviation tires, rubber needs to be processed by an open mill during its processing. During the operation of the open mill, in order to ensure that the rubber raw materials can be mixed more evenly, it is necessary to turn the rubber raw materials on the roller regularly.

[0003] According to the patent document: An open mill for tire production proposed in CN202122479198.4 includes an operating platform. On both sides of the top of the operating platform, a fixed seat and a fixed plate are bolted in sequence from left to right. On the opposite sides of the fixed seat and the fixed plate, a first rotating shaft and a second rotating shaft are rotatably connected through bearings in sequence from front to back. On the surfaces of the first rotating shaft and the second rotating shaft, a first roller and a second roller are bolted in sequence. This utility model pushes the bottom of the movable plate by setting a scraping mechanism. With the assistance of the movable shaft, the top of the movable plate swings to the left and pulls the second movable plate to the left through the right driving rod. At this time, the first movable plate and the second movable plate can simultaneously drive the scraper to move inward on the surface of the first roller through the connecting column, so as to push the mixing material on the surface of the first roller to accumulate inward for the next extrusion, avoiding manual turning of the material.

[0004] However, for the mixing material turning device for an open mill in tire production in the above technology, the rubber raw materials are turned by the reciprocating movement of the scraper. However, the length of the scraper is fixed, and during the turning process, only the part of the rubber raw materials on the roller in contact with the scraper can be turned, and it cannot be turned well; Therefore, it is urgent to propose an open mill for raw materials in the production of aviation tires with a mixing material turning structure for the above problems. Content of the Utility Model

[0005] In order to make up for the deficiencies of the prior art and solve the problems raised in the background technique, the utility model proposes an open mill for raw materials in the production of aviation tires with a mixing material turning structure.

[0006] The technical solution adopted by the present utility model to solve its technical problems is as follows: A kneading material turning structure of a raw material kneader for aviation tire production according to the present utility model includes a kneader main body, a cylinder, and a scraper; the cylinder is fixedly connected to a fixed shell, the inner wall of the fixed shell is rotatably connected to a gear, the gear is fixedly connected to a servo motor, the gear meshes with an arc-shaped rack, an activity groove is opened inside the arc-shaped rack, two groups of clamping grooves are opened on the inner wall of the activity groove, a moving wheel is slidably connected inside the activity groove, a groove is opened on the inner wall of the scraper, and the inner wall of the groove contacts the moving wheel. Sliders are fixedly connected to both sides of the arc-shaped rack, and the sliders are slidably connected inside a chute, and the chute is opened on the inner wall of the scraper.

[0007] Preferably, two groups of storage grooves are opened inside the arc-shaped rack, the storage grooves are located on both sides of the activity groove, and a plurality of springs are fixedly connected to the inner wall of the storage groove, and the springs are fixedly connected to arc-shaped plates.

[0008] Preferably, a gasket is fixedly connected to the inner wall of the groove, and the gasket is made of rubber material.

[0009] Preferably, the servo motor is fixedly connected to the inner wall of the fixed shell, four groups of pulleys are fixedly connected to the bottom end of the fixed shell, and the pulleys are slidably connected to a long groove, and the long groove is opened on a support plate.

[0010] Preferably, the bottom end of the cylinder is fixedly connected to the support plate, and the support plate is fixedly connected to the front end of the kneader main body.

[0011] Preferably, the scraper is fixedly connected to the fixed shell, and inclined surfaces are opened on both the top end and the bottom end of the arc-shaped plate.

[0012] The beneficial effects of the present utility model are as follows:

[0013] 1. Through the structural design of the scraper and the arc-shaped rack, the present utility model realizes the function of facilitating the extension of the arc-shaped rack to the outside of the scraper, thereby increasing the length of the scraper, and solves the problem in the prior art that in a kneading material turning device for a kneader in tire production, the rubber raw material is turned by the reciprocating movement of the scraper, but the length of the scraper is fixed, and in the process of turning the material, only the part of the rubber raw material on the roller in contact with the scraper can be turned, and the rest cannot be turned well.

[0014] 2. Through the structural design of the arc-shaped plate and the spring, when the arc-shaped rack extends outwards, when the arc-shaped plate no longer contacts the inner wall of the scraper, the arc-shaped plate will be ejected from the storage groove under the action of the spring. At this time, the arc-shaped rack can contact the roller on the kneader main body through the arc-shaped plate, so that the extended arc-shaped rack can effectively turn the rubber raw material on the roller. Brief Description of the Drawings

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0016] Figure 1 is a three-dimensional structural schematic diagram of the present invention;

[0017] Figure 2 is a structural schematic diagram of the support plate of the present invention;

[0018] Figure 3 is a connection structural schematic diagram of the arc rack of the present invention;

[0019] Figure 4 is a structural schematic diagram of the arc rack of the present invention;

[0020] Figure 5 is a sectional structural schematic diagram of the arc rack of the present invention.

[0021] In the figure: 1, the main body of the kneader; 20, the cylinder; 21, the fixed shell; 22, the servo motor; 23, the scraper; 24, the gear; 25, the arc rack; 26, the slider; 27, the chute; 28, the groove; 29, the movable groove; 30, the card slot; 31, the moving wheel; 32, the storage groove; 33, the arc plate; 34, the spring; 35, the gasket; 36, the pulley; 37, the long slot; 38, the support plate. Detailed Embodiments

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0023] Please refer to Figure 1 - Figure 5As shown in the figure, a raw material kneader for aviation tire production with a kneaded material turning structure includes a kneader main body 1, a cylinder 20 and a scraper 23; the cylinder 20 and the fixed shell 21 are fixed by welding, and a gear 24 is rotatably connected to the inner wall of the fixed shell 21. The gear 24 is connected to a servo motor 22, and the gear 24 is sleeved on the output shaft of the servo motor 22. The gear 24 meshes with an arc-shaped rack 25. An activity groove 29 is opened inside the arc-shaped rack 25, and two groups of clamping grooves 30 are opened on the inner wall of the activity groove 29. A moving wheel 31 is slidably connected inside the activity groove 29. A groove 28 is opened on the inner wall of the scraper 23, and the inner wall of the groove 28 contacts the moving wheel 31. Sliders 26 are fixedly welded on both sides of the arc-shaped rack 25, and the sliders 26 are slidably connected inside a chute 27. The sliders 26 contact the inner wall of the chute 27, and the chute 27 is opened on the inner wall of the scraper 23;

[0024] During operation, for the kneaded material turning device of a kneader for tire production in the above technology, the rubber raw material is turned by the reciprocating movement of the scraper. However, the length of the scraper is fixed. During the turning process, only the part of the rubber raw material on the roller in contact with the scraper can be better turned. Through the structural design of the scraper 23 and the arc-shaped rack 25, the function of extending the arc-shaped rack 25 to the outside of the scraper 23, thereby increasing the length of the scraper 23, is realized. When it is necessary to extend the contact length between the scraper 23 and the roller of the kneader main body 1 for better rubber turning operation, first, the servo motor 22 drives the gear 24 to rotate. The gear 24 meshes with the arc-shaped rack 25. Therefore, the arc-shaped rack 25 will move on the scraper 23. Since sliders 26 are fixed on both sides of the arc-shaped rack 25 and the sliders 26 slide on the chute 27, the arc-shaped rack 25 can stably extend from the scraper 23. There is a moving wheel 31 sliding in the activity groove 29, and the rotating shaft part of the moving wheel 31 slides in the clamping groove 30. When the moving wheel 31 abuts against the inner wall of the groove 28, the arc-shaped rack 25 cannot move at this time, so as to limit the moving range of the arc-shaped rack 25 on the scraper 23. Among them, the forward and reverse rotation of the servo motor 22 can be used to control the upward or downward movement of the scraper 23.

[0025] Furthermore, two groups of storage grooves 32 are opened inside the arc-shaped rack 25. The storage grooves 32 are located on both sides of the activity groove 29. A plurality of springs 34 are fixedly welded on the inner wall of the storage groove 32. The springs 34 and the arc-shaped plate 33 are fixed by welding;

[0026] During operation, through the structural design of the arc-shaped plate 33 and the spring 34, when the arc-shaped rack 25 extends outwards, when the arc-shaped plate 33 no longer contacts the inner wall of the scraper 23, under the action of the spring 34, the arc-shaped plate 33 will be ejected into the storage groove 32. At this time, the arc-shaped rack 25 can contact the roller on the mixer main body 1 through the arc-shaped plate 33, so that the extended arc-shaped rack 25 can effectively turn the rubber raw material on the roller. There are two groups of arc-shaped plates 33 and they are located on both sides of the movable groove 29. Therefore, during the process of the scraper 23 and the arc-shaped rack 25 turning the rubber raw material, the arc-shaped plate 33 can effectively prevent the rubber raw material from entering the interior of the movable groove 29.

[0027] Furthermore, a gasket 35 is adhesively fixed on the inner wall of the groove 28, and the gasket 35 is made of rubber material;

[0028] During operation, since the gasket 35 is made of rubber material, it buffers between the inner wall of the groove 28 and the moving wheel 31, thereby reducing the wear generated when the moving wheel 31 abuts against the inner wall of the groove 28.

[0029] Furthermore, the servo motor 22 is welded and fixed on the inner wall of the fixed shell 21. Four groups of pulleys 36 are welded and fixed at the bottom end of the fixed shell 21, and the pulleys 36 are slidably connected to the long groove 37, and the long groove 37 is opened on the support plate 38;

[0030] During operation, the servo motor 22 is fixed inside the fixed shell 21 to protect the servo motor 22. Through the design of four groups of pulleys 36 at the bottom end of the fixed shell 21, the fixed shell 21 can move stably.

[0031] Furthermore, the bottom end of the air cylinder 20 is welded and fixed on the support plate 38, and the support plate 38 is fixed to the front end of the mixer main body 1 by screws;

[0032] During operation, the air cylinder 20 is fixed on the support plate 38 to prevent it from moving during operation, and the bottom end of the support plate 38 is fixed to the mixer main body 1 by screws, which is convenient for installation and disassembly.

[0033] Furthermore, the scraper 23 and the fixed shell 21 are fixed by welding, and inclined surfaces are provided at the top and bottom ends of the arc-shaped plate 33;

[0034] During operation, the scraper 23 and the fixed shell 21 are an integral body. The inclined surfaces provided at the top and bottom ends of the arc-shaped plate 33 facilitate the arc-shaped plate 33 to be smoothly received into the storage groove 32 when the arc-shaped rack 25 is retracted.

[0035] Working principle: In a mixing material turning device for a rubber mill in the prior art, the rubber raw material is turned by the reciprocating movement of a scraper. However, the length of the scraper is fixed. During the turning process, only the part of the rubber raw material on the roller in contact with the scraper can be turned well. In this case, a raw material kneader for aircraft tire production with a mixing material turning structure realizes the function of easily extending the arc-shaped rack 25 to the outside of the scraper 23, thereby increasing the length of the scraper 23 through the structural design of the scraper 23 and the arc-shaped rack 25. When it is necessary to extend the contact length between the scraper 23 and the roller of the kneader main body 1 for better rubber turning operation, first, the servo motor 22 drives the gear 24 to rotate. The gear 24 meshes with the arc-shaped rack 25. Therefore, the arc-shaped rack 25 will move on the scraper 23. Since sliders 26 are fixed on both sides of the arc-shaped rack 25 and the sliders 26 slide on the chute 27, the arc-shaped rack 25 can stably extend from the scraper 23. A moving wheel 31 slides in the movable groove 29, and the rotating shaft part of the moving wheel 31 slides in the card slot 30. When the moving wheel 31 abuts against the inner wall of the groove 28, the arc-shaped rack 25 cannot move at this time to limit the moving range of the arc-shaped rack 25 on the scraper 23. Among them, the up and down movement of the scraper 23 can be controlled by the forward and reverse rotation of the servo motor 22.

[0036] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, similar improvements, etc. made within the scope of the theory and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A raw material mixing mill for aircraft tire production with a mixing material turning structure, comprising a mixing mill body (1), a cylinder (20) and a scraper (23); characterized in that: The cylinder (20) is fixedly connected to the fixed shell (21); the inner wall of the fixed shell (21) is rotatably connected with a gear (24); the gear (24) is fixedly connected to the servo motor (22); the gear (24) is meshed with an arc-shaped rack (25); a movable groove (29) is provided inside the arc-shaped rack (25); two groups of slots (30) are provided on the inner wall of the movable groove (29); a moving wheel (31) is slidably connected inside the movable groove (29); a groove (28) is provided on the inner wall of the scraper (23); the inner wall of the groove (28) is in contact with the moving wheel (31); sliders (26) are fixedly connected to the two sides of the arc-shaped rack (25); the slider (26) is slidably connected inside a slide groove (27); and the slide groove (27) is provided on the inner wall of the scraper (23).

2. The raw material mixing mill for aircraft tire production with a mixing material turning structure according to claim 1, characterized in that: Two groups of receiving grooves (32) are provided inside the arc-shaped rack (25), and the receiving grooves (32) are located on both sides of the movable groove (29). Multiple groups of springs (34) are fixedly connected to the inner walls of the receiving grooves (32), and the springs (34) are fixedly connected to the arc-shaped plate (33).

3. The raw material mixing mill for aircraft tire production with a mixing material turning structure according to claim 2, characterized in that: A gasket (35) is fixedly connected to the inner wall of the groove (28), and the gasket (35) is made of rubber material.

4. The raw material mixing mill for aircraft tire production with a mixing material turning structure according to claim 3, characterized in that: The servo motor (22) is fixedly connected to the inner wall of the fixed shell (21); the bottom end of the fixed shell (21) is fixedly connected with four groups of pulleys (36); the pulleys (36) are slidably connected to the long slots (37); and the long slots (37) are provided on the support plate (38).

5. The raw material mixing mill for aircraft tire production with a mixing material turning structure according to claim 4, characterized in that: The bottom end of the cylinder (20) is fixedly connected to a support plate (38), and the support plate (38) is fixedly connected to the front end of the mixing mill body (1).

6. The raw material mixing mill for aircraft tire production with a mixing material turning structure according to claim 5, characterized in that: The scraper (23) and the fixed shell (21) are fixedly connected, and the top and bottom ends of the arc-shaped plate (33) are both provided with inclined surfaces.

Citation Information

Patent Citations

  • Mixing material turning device for open mill for tire production

    CN216001038U