Saw cutting tool

By designing a sawing tool including a working platform, a first support part, a pressing mechanism and a sawing mechanism, the problem of the existing technology being difficult to stably position and cut workpieces with long lengths and special sawing positions is solved, and higher cutting accuracy and workpiece quality are achieved.

CN222890633UActive Publication Date: 2025-05-23NINGBO XUSHENG AUTO TECH CO LTD
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Patent Information

Application Number
CN202421531613.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-05-23
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

Existing sawing tools are difficult to stably position and cut workpieces with long lengths and special sawing positions, resulting in inaccurate cutting and poor workpiece quality.

Method used

A sawing tool including a working platform, a first support, a pressing mechanism and a sawing mechanism are designed. The first support portion limits the horizontal movement of the main body through the stop, and the pressing mechanism locates and divides the sawing area of ​​the part to be cut. The sawing mechanism flexibly controls the sawing direction using a robot and a robot arm.

Benefits of technology

This sawing tool can more stably position and cut workpieces with longer lengths, avoid workpiece deformation, improve cutting accuracy and workpiece quality, and is suitable for workpieces with special sawing positions.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222890633U_ABST
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Abstract

A saw cutting tool comprises a working platform, a first supporting part is arranged on the working platform and used for supporting a main body, a check block is arranged on the first supporting part, and the check block can abut against the peripheral wall of the main body to limit horizontal movement of the main body; the pressing mechanisms are arranged along the periphery of the to-be-sawn workpiece at intervals and used for pressing the main body placed on the first supporting part so as to limit the main body to move in the vertical direction, and part of the pressing mechanisms are matched with the first supporting part so that the main body can be positioned and a machining area matched with a second to-be-sawn workpiece in shape can be formed; the other parts of the pressing mechanisms are arranged at intervals in the horizontal length direction of the main body and divide the first to-be-cut piece into a plurality of sawing areas; and the sawing mechanism is used for sawing the pressed to-be-sawn workpiece, and the sawing mechanism performs corresponding actions according to the sawing area and the machining area. The saw cutting tool has the advantages that the saw cutting tool not only can more stably position the workpiece to be sawn, but also can cut the workpiece to be sawn in different areas, so that the machining effect of the saw cutting tool is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of workpiece processing, in particular to a sawing tool. Background Art

[0002] Sawing refers to the process of machining a workpiece using sawing tools such as serrated cutters or thin grinding wheels. Traditional sawing work mostly involves manually supporting the workpiece and then using sawing tools to perform corresponding cutting operations on the workpiece. However, the manual sawing work method is inefficient, time-consuming and labor-intensive, and the sawing tools are relatively sharp, which makes the manual sawing process extremely dangerous. Therefore, sawing tools are commonly used to solve the above technical problems.

[0003] Existing sawing tools, such as the Chinese utility model "A circular saw cutting device for automobile stamping parts" with patent number ZL202322264258.X (authorization announcement number CN220717948U), include a base, a saw blade, a supporting device and a driving device. The supporting device includes a workbench arranged on the base, and a plurality of groups of electric cylinders and a plurality of groups of clamps are provided on the base. The plurality of groups of clamps are respectively installed on the plurality of groups of electric cylinders. When the stamping parts are placed on the workbench, the plurality of groups of clamps are pushed to move by the plurality of groups of electric cylinders so that the plurality of groups of clamps clamp the stamping parts and fix them. The saw blade is then driven to rotate horizontally by the driving device, thereby adjusting the rotation angle of the saw blade, and then facilitating the saw blade to cut the stamping parts at different angles.

[0004] Although the above-mentioned sawing tool can cut the workpiece at different angles, it is not suitable for workpieces with a long length and a special sawing position, such as Figure 1 The workpiece shown, the workpiece to be sawed 1' comprises a main body 11' in the shape of a long strip, a first piece to be cut 12' extending outward along the horizontal length direction of the main body 11', and a second piece to be cut 13' arranged in the center of the main body 11'. The thickness of the main body 11' is relatively thin, and the connection between the main body 11' and the first piece to be cut 12' and the connection between the main body 11' and the second piece to be cut 13' are both positions to be sawed. If the workpiece to be sawed 1' is installed in the above-mentioned sawing tool, the multiple groups of clamps can only clamp the two opposite sides of the workpiece to be sawed 1', that is, the workpiece to be sawed 1' can only be positioned from one direction, so that the workpiece to be sawed 1' will still be loose in the other directions, and the workpiece to be sawed 1' cannot be stably fixed on the workbench, and the sawing tool cannot be aligned with the position to be sawed. In addition, since the main body 11' of the workpiece 1' to be sawed is relatively long and thin, the sawing tool may cause a certain deformation of the periphery or the central periphery of the main body 11' when cutting the first workpiece 12' or the second workpiece 13' to be cut, thereby affecting the sawing effect of the sawing tool, resulting in poor quality of the workpiece after sawing. For this reason, further improvements are made to the sawing tool. Summary of the invention

[0005] The technical problem to be solved by the utility model is to provide a sawing tool capable of more stably processing a workpiece to be processed in view of the above-mentioned existing technical status, and is particularly suitable for workpieces with a long length and special requirements for the sawing position.

[0006] The technical solution adopted by the utility model to solve the above technical problems is as follows: the sawing tool comprises a working platform for processing a workpiece to be sawed, wherein the workpiece to be sawed comprises a main body in a long strip shape, a second workpiece to be cut arranged in the center of the main body, and a first workpiece to be cut arranged and extending from the periphery of the second workpiece to be cut;

[0007] It is characterized in that: the working platform is provided with

[0008] A first support portion is used to support the main body so that the main body maintains a preset distance relative to the working platform; a stopper is provided on the first support portion, and the stopper can abut against the outer peripheral wall of the main body, thereby limiting the horizontal movement of the main body;

[0009] A clamping mechanism, having at least two, arranged at intervals along the periphery of the workpiece to be sawed, used to clamp the main body placed on the first support portion to limit the main body from moving vertically, wherein a part of the clamping mechanism cooperates with the first support portion to position the main body and form a processing area adapted to the shape of the second workpiece to be sawed, and the remaining part of the clamping mechanism is arranged at intervals along the horizontal length direction of the main body and divides the first workpiece to be sawed into a plurality of sawing areas;

[0010] The sawing mechanism is used to saw the compressed workpiece to be sawed. The sawing mechanism includes a robot and a sawing tool arranged at the front end of the robot's mechanical arm. The robot's mechanical arm performs corresponding actions according to the first workpiece to be cut in the sawing area and the second workpiece to be cut in the processing area to control the sawing direction of the sawing tool.

[0011] In order to enable the block to limit the horizontal movement of the main body, preferably, the first support part is a column arranged corresponding to the clamping mechanism, wherein the first support part used to support the end of the main body is provided with a first block and a second block that can respectively abut against two adjacent peripheral walls of the end of the main body, and each of the blocks is respectively arranged on the peripheral wall at the top of the first support part and extends upward, wherein the first block is arranged along the horizontal length direction of the main body, and the second block is arranged along the horizontal width direction of the main body. The two adjacent peripheral walls at the end of the main body are perpendicular to each other, that is, the first peripheral wall is arranged along the horizontal length direction of the main body, and the second peripheral wall is arranged along the horizontal width direction of the main body, the first block abuts against the first peripheral wall, and the second block abuts against the second peripheral wall, thereby limiting the horizontal movement of the main body.

[0012] In order to avoid deformation of the main body caused by cutting the first piece to be cut, preferably, the work platform is also provided with a plurality of second support parts for supporting the first piece to be cut, and the second support part is provided below each sawing area. The first piece to be cut is formed by extending along the horizontal length direction of the main body. Therefore, the length of the first piece to be cut is relatively long. During the process of processing the workpiece to be sawed, the first piece to be cut is easy to cause the main body to deform. The present application uses a plurality of second support parts supporting the first piece to be cut, so that the first piece to be cut can be placed on the work platform more stably, thereby avoiding deformation of the main body caused by cutting the first piece to be cut.

[0013] In order to facilitate the collection of waste by the sawing tool, preferably, the work platform is provided with a positioning plate which is gradually inclined outward from top to bottom and a waste barrel arranged at the lower end of the positioning plate in the inclined direction, the first support part and the clamping mechanism are both arranged on the positioning plate, and the waste after the workpiece to be sawed is dropped into the waste barrel with the help of the positioning plate. The waste after the sawing mechanism has completed sawing the first workpiece to be cut and the second workpiece to be cut falls into the waste barrel through the positioning plate, so as to facilitate the collection of the processed waste.

[0014] In order to improve the positioning effect of the sawing tool, preferably, the positioning plate is also provided with a plurality of positioning posts for pre-positioning the main body, each of which can be inserted into a corresponding positioning hole, wherein at least two positioning holes are provided at the bottom of the main body. The positioning posts on the positioning plate can be inserted into the positioning holes at the bottom of the main body, thereby realizing the pre-positioning of the main body, and then the positioning of the main body is realized by the clamping mechanism and the stopper.

[0015] In order to make all waste materials fall into the waste barrel, preferably, a baffle is provided on the periphery of the positioning plate, and a discharge port is provided on the baffle, and the discharge port is connected to the inlet of the waste barrel. The baffle can prevent waste materials from falling outside the positioning plate, so that waste materials can only fall into the waste barrel from the discharge port.

[0016] In order to enable the clamping mechanism to clamp the main body, preferably, the clamping mechanism includes a frame mounted on the positioning plate, the frame is provided with a clamping head for clamping the main body, the clamping head is rotatably mounted on the top of the frame, and the clamping head can be rotated relative to the frame to clamp or loosen the main body. The clamping head of the clamping mechanism is rotatably mounted on the frame, and the clamping head is manually rotated to rotate relative to the frame, thereby clamping or loosening the main body.

[0017] Compared with the prior art, the advantages of the utility model are:

[0018] 1. The sawing tool supports the main body of the workpiece to be sawed by the first supporting part, and the stopper on the first supporting part presses against the outer peripheral wall of the main body, thereby limiting the horizontal movement of the main body; and the cooperation between the first supporting part and a part of the clamping mechanism can not only clamp the main body, but also form a processing area for the sawing mechanism to process the second workpiece to be cut, so that when the sawing mechanism saws the second workpiece to be cut, the main body positioned by the first supporting part and the clamping mechanism will not be deformed, and thus the sawing tool meets the needs of workpieces with special requirements for the sawing position;

[0019] 2. In addition, the remaining clamping mechanism can also divide the first workpiece to be cut into multiple sawing areas, and then the sawing mechanism can cut the first workpiece to be cut in different areas, thereby avoiding the deformation of the main body caused by the first workpiece to be cut. Therefore, the sawing tool can not only more stably position the workpiece to be cut with a longer length, but also cut the workpiece to be cut with a longer length in different areas, so that the processing effect of the sawing tool is better;

[0020] 3. Finally, the sawing robot using the sawing mechanism can flexibly and adaptively perform sawing processing according to the processing area and sawing area of ​​the workpiece to be sawed. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of a workpiece to be sawed in the background technology;

[0022] Figure 2 It is a schematic diagram of the structure of an embodiment of the utility model;

[0023] Figure 3 It is a structural schematic diagram of an embodiment of the utility model at another viewing angle (the sawing mechanism is omitted);

[0024] Figure 4 This is a schematic diagram of the structure in which a workpiece to be sawed is positioned on a positioning plate in an embodiment of the utility model;

[0025] Figure 5 This is a schematic diagram of the bottom structure of a workpiece to be sawed in an embodiment of the utility model;

[0026] Figure 6 It is a schematic structural diagram of the positioning plate, the first supporting part, the pressing mechanism and the second supporting part in the embodiment of the utility model. DETAILED DESCRIPTION

[0027] The present invention will be described in further detail below in conjunction with the accompanying drawings.

[0028] like Figures 2 to 6 Shown is the best embodiment of the utility model.

[0029] like Figure 2 and Figure 3As shown, the sawing tool of this embodiment includes a working platform 1 for processing a workpiece 8 to be sawn, wherein the workpiece 8 to be sawn includes a main body 81 in a long strip shape, a second workpiece 83 to be cut arranged in the center of the main body 81, and a first workpiece 82 to be cut arranged and extending from the periphery of the second workpiece 83 to be cut. The working platform 1 of this embodiment is provided with a positioning plate 6 which is gradually inclined outward from top to bottom, a waste material box 7 arranged at the lower end of the positioning plate 6 in the inclined direction, and a sawing mechanism 4 for sawing the compressed workpiece 8 to be sawn, and the positioning plate 6 is provided with a first support portion 2 for supporting the main body 81, a clamping mechanism 3 for clamping the main body 81 placed on the first support portion 2, and a second support portion 5 for supporting the first workpiece 82 to be cut. The sawing mechanism 4 includes a robot 41 and a sawing tool 42 disposed at the front end of a mechanical arm 411 of the robot 41. The mechanical arm 411 of the robot 41 performs corresponding actions according to the first workpiece to be cut 82 in the sawing area and the second workpiece to be cut 83 in the processing area to control the sawing direction of the sawing tool 42. The sawing mechanism 4 uses the positioning plate 6 to drop the waste material after the workpiece 8 is sawed into the waste box 7. In addition, a baffle 62 is provided at the periphery of the positioning plate 6, and a discharge port 63 is provided on the baffle 62. The discharge port 63 is connected to the entrance of the waste box 7. The baffle 62 can prevent the waste material from falling outside the positioning plate 6, so that the waste material can only fall into the waste box 7 from the discharge port 63.

[0030] like Figures 4 to 6As shown, the clamping mechanism 3 of this embodiment has multiple clamps arranged at intervals along the periphery of the workpiece 8 to be sawed, and the clamping mechanism 3 includes a frame 31 installed on the positioning plate 6, and a clamping head 32 for clamping the main body 81 is provided on the frame 31. The clamping head 32 is rotatably installed on the top of the frame 31, and the clamping head 32 can rotate relative to the frame 31 to clamp or loosen the main body 81, thereby limiting the main body 81 from moving along the vertical Z direction. The first support portion 2 of the present embodiment is a column arranged corresponding to the clamping mechanism 3. The first support portion 2 keeps the main body 81 at a preset distance relative to the working platform 1. A stopper 21 is provided on the first support portion 2. The stopper 21 can abut against the outer peripheral wall of the main body 81, thereby limiting the horizontal XY movement of the main body 81, wherein the first support portion 2 for supporting the end of the main body 81 is provided with a first stopper 211 and a second stopper 212 which can respectively abut against two adjacent peripheral walls of the end of the main body 81, and the stopper 21 is divided into a first stopper 211 and a second stopper 212, which are respectively arranged on the peripheral wall at the top of the first support portion 2 and extend upward, wherein the first stopper 211 is arranged along the horizontal length direction X of the main body 81, and the second stopper 212 is arranged along the horizontal width direction Y of the main body 81. In this embodiment, a part of the clamping mechanism 3 cooperates with the first support part 2 to position the main body 81 and form a processing area that matches the shape of the second workpiece 83 to be cut, and the remaining part of the clamping mechanism 3 is arranged at intervals along the horizontal length direction X of the main body 81, and divides the first workpiece 82 to be cut into multiple sawing areas, and a second support part 5 is arranged below each sawing area. In addition, two positioning holes 811 are arranged at the bottom of the main body 81 of the workpiece 8 to be cut 8 in this embodiment, and two positioning columns 61 for pre-positioning the main body 81 are also arranged on the positioning plate 6, and each positioning column 61 can be inserted into the corresponding positioning hole 811.

[0031] The workflow of this embodiment is:

[0032] A. First, place the main body 81 of the workpiece 8 to be sawed on the first support part 2, insert the positioning column 61 into the positioning hole 811 at the bottom of the main body 81, and the two adjacent peripheral walls at the end of the main body 81 respectively abut against the first stopper 211 and the second stopper 212, and place the first workpiece 82 to be sawed on the second support part 5, so as to achieve the pre-positioning of the workpiece 8 to be sawed;

[0033] B. Then, the pressing head 32 of the pressing mechanism 3 is manually rotated, and the pressing head 32 rotates relative to the frame 31 to press against the upper surface of the main body 81, thereby pressing the main body 81 of the workpiece 8 to be sawed;

[0034] C. Finally, the sawing mechanism 4 is started, and the mechanical arm 411 of the robot 41 drives the sawing tool 42 to cut the first piece to be cut 82 according to the sawing area, and cuts the second piece to be cut 83 according to the processing area. The waste after cutting falls from the discharge port 63 into the waste box 7.

Claims

1. A sawing tool, comprising a working platform (1) for processing a workpiece (8) to be sawn, wherein: The workpiece to be sawed (8) comprises a main body (81) in the shape of an elongated strip, a second piece to be cut (83) arranged in the center of the main body (81), and a first piece to be cut (82) arranged and extending from the periphery of the second piece to be cut (83); It is characterized in that: the working platform (1) is provided with A first supporting portion (2) is used to support the main body (81) so that the main body (81) maintains a preset distance relative to the working platform (1); a stopper (21) is provided on the first supporting portion (2), and the stopper (21) can abut against the outer peripheral wall of the main body (81), thereby limiting the horizontal (XY) movement of the main body (81); A clamping mechanism (3) having at least two parts, arranged at intervals along the periphery of the workpiece (8) to be sawed, and used to clamp a main body (81) placed on the first support portion (2) to restrict the main body (81) from moving in a vertical direction (Z), wherein a part of the clamping mechanism (3) cooperates with the first support portion (2) to position the main body (81) and form a processing area that matches the shape of a second workpiece (83) to be sawed, and the remaining part of the clamping mechanism (3) is arranged at intervals along the horizontal length direction (X) of the main body (81) and divides the first workpiece (82) to be sawed into a plurality of sawing areas; A sawing mechanism (4) is used to saw a compressed workpiece (8) to be sawed, the sawing mechanism (4) comprising a robot (41) and a sawing tool (42) arranged at the front end of a mechanical arm (411) of the robot (41), the mechanical arm (411) of the robot (41) performing corresponding actions according to a first workpiece (82) to be cut in a sawing area and a second workpiece (83) to be cut in a processing area, so as to control the sawing direction of the sawing tool (42).

2. The sawing tool according to claim 1, characterized in that: The first supporting portion (2) is a column arranged corresponding to the clamping mechanism (3), wherein the first supporting portion (2) used for supporting the end of the main body (81) is provided with a first stopper (211) and a second stopper (212) which can respectively abut against two adjacent peripheral walls of the end of the main body (81), and each of the stoppers (21) is respectively arranged on the peripheral wall at the top of the first supporting portion (2) and extends upward, wherein the first stopper (211) is arranged along the horizontal length direction (X) of the main body (81), and the second stopper (212) is arranged along the horizontal width direction (Y) of the main body (81).

3. The sawing tool according to claim 1, characterized in that: The working platform (1) is also provided with a plurality of second support parts (5) for supporting the first workpiece (82) to be cut, and a second support part (5) is provided below each sawing area.

4. The sawing tool according to any one of claims 1 to 3, characterized in that: The working platform (1) is provided with a positioning plate (6) which is gradually inclined outward from top to bottom and a waste barrel (7) arranged at the lower end of the positioning plate (6) in the inclined direction. The first supporting part (2) and the clamping mechanism (3) are both arranged on the positioning plate (6). After the sawing of the workpiece (8) is completed, the waste falls into the waste barrel (7) with the help of the positioning plate (6).

5. The sawing tool according to claim 4, characterized in that: The positioning plate (6) is also provided with a plurality of positioning posts (61) for pre-positioning the main body (81), and each of the positioning posts (61) can be inserted into a corresponding positioning hole (811), wherein at least two positioning holes (811) are provided at the bottom of the main body (81).

6. The sawing tool according to claim 4, characterized in that: A baffle (62) is provided on the periphery of the positioning plate (6), and a discharge port (63) is provided on the baffle (62), and the discharge port (63) is communicated with the inlet of the waste barrel (7).

7. The sawing tool according to claim 4, characterized in that: The clamping mechanism (3) comprises a frame (31) mounted on a positioning plate (6); a clamping head (32) for clamping the main body (81) is provided on the frame (31); the clamping head (32) is rotatably mounted on the top of the frame (31); the clamping head (32) can be rotated relative to the frame (31) to clamp or loosen the main body (81).

Citation Information

Patent Citations

  • Circular saw cutting device for automobile stamping parts

    CN220717948U