Aluminum wood cutting machine

Abstract

The utility model discloses an aluminum wood cutting machine which comprises a lathe bed, a cross beam is installed on the lathe bed to support a cutter system, a first dust collection device is arranged outside the cutter system and covers the cutter system and a machining area around the cutter system, the cross beam is provided with a second dust collection device, and a double dust collection system and air injection auxiliary cleaning are designed. The first dust collection device covers the cutter system and the surrounding area of the cutter system and preliminarily captures waste residues generated in the machining process, and the second dust collection device further expands the dust collection range and covers all machining areas in the moving range of the cross beam, so that dead-corner-free cleaning is guaranteed, and the machining efficiency is improved. High-pressure gas intermittently sprayed out by the air spraying mechanism can effectively blow away and loosen stubborn aluminum scraps clamped in holes / grooves, waste residues which are originally difficult to be directly sucked away are released under the action of impact force of the high-pressure gas and then are rapidly sucked and collected by the dust suction mechanism, and therefore the cleaning effect is remarkably improved.

Description

Technical Field

[0001] The present application belongs to the field of CNC cutting machines, and in particular to an aluminum-wood cutting machine. Background Art

[0002] Aluminum honeycomb panel is a composite material composed of aluminum panel and honeycomb core. Its structure uses aluminum alloy plate as the face and back plate, and aluminum honeycomb core in the middle, which is compounded by adhesive. Aluminum honeycomb panel is widely used in building exterior walls, interior decoration, ceiling and other fields due to its light weight, high strength and beautiful appearance. It can also be used as the panel and back plate of furniture, which helps to extend the service life of furniture. With the rapid development of industries such as custom furniture and integrated ceiling, the market demand for aluminum honeycomb panel cutting machines is also increasing.

[0003] Aluminum honeycomb panel cutting machine is an automated equipment specially used for processing aluminum honeycomb panels. It is widely used in customized furniture production lines, integrated ceilings, solid wood board cutting and other fields. Aluminum honeycomb panel cutting machine processes aluminum honeycomb panels through high-precision cutting, engraving, slotting, drilling and other processes to meet the needs of different industries and products. When cutting, drilling or milling operations. Due to the structural characteristics of aluminum honeycomb panels, that is, the combination of aluminum panels and honeycomb cores (such as wood or other lightweight materials), the waste slag contains both heavier aluminum chips and lighter honeycomb core materials. In this case, the dust collection device directly installed on the periphery of the tool cannot completely and effectively suck away the aluminum chips, especially when the aluminum chips are stuck in the slots or holes due to toughness or shape problems, affecting the product quality and workers may inhale aluminum dust or contact aluminum chips when contacting the processed panels, thereby causing respiratory diseases, skin irritation and other health problems. It can be seen that the existing technology needs to be further improved and improved. Utility Model Content

[0004] The utility model provides an aluminum-wood cutting machine, which is used to solve the problem that waste residue is difficult to effectively remove during the processing of aluminum honeycomb panels.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An aluminum-wood cutting machine comprises a bed, on which a crossbeam is installed to support a tool system. A first dust suction device is provided outside the tool system to cover the tool system and a processing area around it. The crossbeam is provided with a second dust suction device to cover the outside of the tool system and the processing area within the moving range of the crossbeam. The second dust suction device comprises an air jet mechanism and a dust suction mechanism. The air jet mechanism intermittently sprays high-pressure gas to blow out aluminum chips stuck in holes / grooves, and the dust suction mechanism continuously sucks air to quickly suck in and collect the aluminum chips to improve the cleaning effect.

[0007] The aluminum-wood cutting machine of the present application is designed with a dual dust suction system and jet-assisted cleaning. The first dust suction device covers the tool system and its surrounding area to preliminarily capture the waste slag generated during the processing. The second dust suction device further expands the dust suction range, covering all processing areas within the moving range of the beam to ensure no-dead-angle cleaning. The high-pressure gas intermittently ejected by the jet mechanism can effectively blow away and loosen the stubborn aluminum chips stuck in the holes / grooves. These waste slags that were originally difficult to be directly sucked away are released under the impact of the high-pressure gas, and then quickly sucked in and collected by the dust suction mechanism, thereby significantly improving the cleaning effect. The waste slag generated during the processing can be quickly collected through an efficient dust suction system, which reduces the diffusion of waste slag in the air, reduces the risk of workers inhaling aluminum dust or contacting aluminum chips, and reduces processing defects such as scratches and dents caused by the accumulation of waste slag during the processing, thereby improving the surface quality and overall quality of the product.

[0008] In a preferred implementation, the second dust suction device includes a rectangular body, the bottom of the body is set to be open, the side wall of the body is set to have an opening, the dust suction mechanism is installed at the side opening, and a jet mechanism is set in the body, the jet mechanism includes a jet pipe, and the jet pipe is evenly arranged with multiple jet heads. The jet airflow can be blown out from the bottom of the body to cover and blow the debris in the honeycomb panel grooves / holes.

[0009] In a preferred implementation, the spray angles of adjacent spray heads are different, so that the airflow impacts the surface of the plate in different directions to reduce cleaning blind areas.

[0010] The airflow can impact the surface of the board in different directions. Especially for the complex structure in the slots / holes of the honeycomb board, the multi-angle spray can more effectively blow out the debris stuck in it, which not only reduces the blind spots of cleaning, but also improves the thoroughness of cleaning.

[0011] In a preferred implementation, two adjacent jet heads form a group to form a cross jet unit to form a superimposed airflow to improve cleaning efficiency.

[0012] The enhanced airflow can more effectively blow out the stubborn debris in the slots / holes of the honeycomb panel, ensuring a clean effect on the entire processing area.

[0013] In a preferred implementation, the air jet pipe is connected to a reciprocating mechanism to expand the dust blowing range.

[0014] In a preferred implementation, the machine body is connected to a lifting cylinder, and the lifting cylinder is installed on the side of the beam through a cylinder bracket. The lifting cylinder moves to make the machine body close to and cover the surface of the plate.

[0015] In a preferred implementation, it also includes an intermittent jet control system, which includes a controller, a solenoid valve and an air source. The air inlet of the solenoid valve is connected to the air source, and the air outlet is connected to the jet pipe. The solenoid valve is electrically connected to the controller, and the controller is provided with a timing module to control the opening and closing of the solenoid valve to control the jet time and frequency of the jet pipe.

[0016] In a preferred implementation, the bed is provided with a processing table, and the processing table is provided with a lifting positioning block. When the positioning block rises, the processing table can be divided into multiple areas to facilitate simultaneous positioning of multiple small-sized plates. When the positioning block falls, it can provide spatial positioning for large-sized plates.

[0017] In a preferred implementation, the tool system includes a transverse saw, a longitudinal saw and a main shaft, the main shaft is equipped with a tool changing assembly, and the outside of the transverse saw, the longitudinal saw and the main shaft are all provided with a first dust suction device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present application and do not constitute an improper limitation on the present invention. In the drawings:

[0019] Figure 1 A schematic diagram of a three-dimensional structure of an exemplary embodiment of the aluminum-wood cutting machine of the present application is depicted;

[0020] Figure 2 A schematic diagram of a three-dimensional structure of another embodiment of the aluminum-wood cutting machine of the present application is depicted;

[0021] Figure 3 A schematic diagram of a three-dimensional structure of a second dust suction device of the aluminum-wood cutting machine of the present application is depicted;

[0022] Figure 4 A schematic diagram of a three-dimensional structure of a schematic implementation scheme of the machine body of the present application is depicted;

[0023] Description of labels:

[0024] 1-bed; 10-processing table; 11-lifting and positioning block; 2-crossbeam; 3-tool system; 4-first dust suction device; 5-second dust suction device; 50-machine body; 51-injection pipe; 52-injection head; 53-dust suction mechanism; 54-reciprocating mechanism; 540-guide member; 541-driving member; 6-lifting cylinder. DETAILED DESCRIPTION

[0025] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit and scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0026] In the description of the present invention, it is necessary to understand that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In the present invention, unless otherwise clearly specified and limited, a first feature being "upper" or "lower" than a second feature may be the first and second features directly contacting, or the first and second features indirectly contacting through an intermediate medium.

[0027] In the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. However, if it is indicated as a direct connection, it means that the two connected bodies are not connected through an intermediate structure, but are connected to form a whole only through a connecting structure. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.

[0028] In the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features.

[0029] The utility model is described below in conjunction with the accompanying drawings.

[0030] The specific plans adopted are:

[0031] like Figure 1-4As shown, the utility model provides an aluminum-wood cutting machine, including a bed, on which a crossbeam 2 is installed to support a tool system, a first dust suction device 4 is provided on the outside of the tool system 3, covering the tool system and the processing area around it, the crossbeam 2 is provided with a second dust suction device 5, which can cover the outside of the tool system and the processing area within the moving range of the crossbeam 2, including an air jet mechanism and a dust suction mechanism, the air jet mechanism intermittently sprays high-pressure gas to blow out aluminum chips stuck in the holes / grooves, and the dust suction mechanism continuously sucks air to quickly suck in and collect the aluminum chips to improve the cleaning effect.

[0032] The aluminum-wood cutting machine of the present application is designed with a double dust suction system. The first dust suction device covers the tool system and its surrounding area to preliminarily capture the waste slag generated during the processing. The second dust suction device further expands the dust suction range, covering all processing areas within the moving range of the beam 2, ensuring no dead angle cleaning. The high-pressure gas intermittently ejected by the jet mechanism can effectively blow away and loosen the stubborn aluminum chips stuck in the hole / slot. These waste slags that were originally difficult to be directly sucked away are released under the impact of the high-pressure gas, and then quickly sucked and collected by the dust suction mechanism, thereby significantly improving the cleaning effect. The waste slag generated during the processing can be quickly collected through an efficient dust suction system, which reduces the diffusion of waste slag in the air, reduces the risk of workers inhaling aluminum dust or contacting aluminum chips, and reduces processing defects such as scratches and dents caused by the accumulation of waste slag during the processing, thereby improving the surface quality and overall quality of the product.

[0033] See also Figure 2 and Figure 3 The second dust collecting device includes a rectangular body. The length of the body 50 is designed to fit the processing area, ensuring the wide coverage of dust collection and jetting. The bottom of the body is set to be open, and the dust collection mechanism 53 is installed at the side opening of the body. Such a layout not only avoids direct conflict between the dust collection port and the jet port, but also ensures the dust collection efficiency. The dust collection mechanism can quickly suck in and collect the debris blown out by the jet and the tiny particles in the surrounding air to form an effective cleaning cycle. The jet pipe 51 is evenly arranged in the body near the bottom edge, for example, it can be one or two jet pipes that fit the length of the body, or a rectangular pipe directly surrounding the inside of the body. A plurality of jet heads 52 are installed on the jet pipe. This layout ensures the uniform distribution of the jet airflow on the processing surface, improving the uniformity and comprehensiveness of cleaning.

[0034] In order to optimize the jet effect, the jet angles of adjacent jet heads are designed to be different. This design allows the airflow to impact the surface of the board in different directions. Especially for the complex structure in the slots / holes of the honeycomb board, multi-angle jetting can more effectively blow out the debris stuck in it, which not only reduces the blind spots of cleaning, but also improves the thoroughness of cleaning.

[0035] In another embodiment, see Figure 3By combining two adjacent jet heads as a group and designing them to produce cross-jet airflow, a superimposed airflow effect can be formed. This enhanced airflow can more effectively blow out stubborn debris in the slots / holes of the honeycomb panel, ensuring the cleaning effect of the entire processing area.

[0036] Furthermore, the jet pipe is connected to the reciprocating mechanism 54, which includes a guide 540 and a drive 541. The drive may be a motor, a cylinder or other types of power devices. The guide makes the jet pipe reciprocate more stably. The reciprocating movement of the jet pipe not only expands the dust blowing range, but also cooperates with jet heads at different angles. By continuously sweeping the processing surface, the jet pipe can change the jet angle of a certain position of the plate during the movement, so that airflow impacts of different directions and intensities can be formed at this position. This multi-angle and multi-directional impact can more effectively remove stubborn debris and improve the cleaning effect.

[0037] As a preferred embodiment of the present application, the intermittent spraying of high-pressure gas by the jet mechanism is realized through an intermittent jet control system. Specifically, the intermittent jet control system includes a controller, a solenoid valve and an air source. The air inlet of the solenoid valve is connected to the air source, and the air outlet is connected to the jet pipe. The solenoid valve is electrically connected to the controller. The timing module built into the controller can accurately control the opening and closing time of the solenoid valve according to the preset program, thereby realizing accurate control of the jet time and frequency of the jet pipe. This precise control helps to optimize the cleaning effect and avoid energy waste caused by excessive jetting and possible damage to the workpiece. Compared with continuous jetting, the intermittent jet control system significantly reduces energy consumption by timing the jet time and frequency. During the period when jet cleaning is not required, the solenoid valve is closed and the air source stops supplying gas, thereby achieving energy saving.

[0038] As a preferred embodiment of the present application, the machine body is connected to a lifting cylinder, and the lifting cylinder 6 is installed on the side of the beam 2 through a cylinder bracket. The lifting cylinder moves to make the machine body close to and cover the surface of the plate.

[0039] As a preferred embodiment of the present application, a processing table 10 is provided on the bed, and the processing table 10 is provided with a lifting and lowering positioning block 11. When the positioning block rises, the processing table 10 can be divided into multiple areas to facilitate the simultaneous positioning of multiple small-sized plates. When the positioning block falls, it can provide spatial positioning for large-sized plates.

[0040] As a preferred embodiment of the present application, the tool system includes a transverse saw, a longitudinal saw and a spindle. The spindle is equipped with a tool changing assembly. The outside of the transverse saw, the longitudinal saw and the spindle are all provided with a first dust suction device.

[0041] The parts not described in the present invention can be realized by adopting or drawing on the existing technology.

[0042] The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. An aluminum-wood cutting machine, comprising a bed, on which a crossbeam is mounted to support a tool system, and a first dust suction device is provided outside the tool system to cover the tool system and a processing area around it, characterized in that: The crossbeam is provided with a second dust suction device, which can cover the processing area outside the tool system and within the moving range of the crossbeam, including an air jet mechanism and a dust suction mechanism. The air jet mechanism intermittently sprays high-pressure gas to blow out aluminum chips stuck in the holes / grooves, and the dust suction mechanism continuously sucks in and collects the aluminum chips quickly to improve the cleaning effect.

2. The aluminum-wood cutting machine according to claim 1, characterized in that: The second dust suction device includes a rectangular body, the bottom of the body is set to be open, the side wall of the body is set to have an opening, the dust suction mechanism is installed at the side opening, and a jet mechanism is set in the body. The jet mechanism includes a jet pipe, and the jet pipe is evenly arranged with multiple jet heads. The jet airflow can be blown out from the bottom of the body to cover and blow away the debris in the honeycomb panel grooves / holes.

3. The aluminum-wood cutting machine according to claim 2, characterized in that: The spray angles of adjacent nozzles are different, so that the airflow impacts the surface of the plate in different directions to reduce the blind area of ​​cleaning.

4. The aluminum-wood cutting machine according to claim 2, characterized in that: Two adjacent jet heads form a group to form a cross jet unit to form a superimposed airflow to improve cleaning efficiency.

5. The aluminum-wood cutting machine according to any one of claims 3 or 4, characterized in that: The air jet pipe is connected to the reciprocating mechanism to expand the dust blowing range.

6. The aluminum-wood cutting machine according to claim 2, characterized in that: The machine body is connected to a lifting cylinder, and the lifting cylinder is installed on the side of the beam through a cylinder bracket. The lifting cylinder moves to make the machine body close to and cover the surface of the plate.

7. The aluminum-wood cutting machine according to claim 1, characterized in that: It also includes an intermittent jet control system, which includes a controller, a solenoid valve and an air source. The air inlet of the solenoid valve is connected to the air source, and the air outlet is connected to the jet pipe. The solenoid valve is electrically connected to the controller. The controller is provided with a timing module to control the opening and closing of the solenoid valve to control the jet time and frequency of the jet pipe.

8. The aluminum-wood cutting machine according to claim 1, characterized in that: The bed is provided with a processing table, and the processing table is provided with a lifting positioning block. When the positioning block rises, the processing table can be divided into multiple areas to facilitate simultaneous positioning of multiple small-sized plates. When the positioning block falls, it can provide spatial positioning for large-sized plates.

9. The aluminum-wood cutting machine according to claim 1, characterized in that: The tool system comprises a transverse saw, a longitudinal saw and a main shaft, the main shaft is provided with a tool changing assembly, and the outsides of the transverse saw, the longitudinal saw and the main shaft are all provided with a first dust suction device.

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