Switching variable-pitch rubberizing device
By designing a switching distance glue patching device, the coordinated action of the movable carrier and suction cup unit is used to achieve synchronous operation of glue picking and glue patching, solving the problems of low efficiency and large structural space in the existing technology, and achieving an efficient, lightweight and low-cost glue patching process.
Patent Information
- Application Number
- CN202421738410.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-22
AI Technical Summary
The existing two-axis robots have problems such as low efficiency, large structural space and high manufacturing cost in the glue pasting process.
A switching distance-changing glue patching device is designed, using a movable carrier, two sets of suction cup units and rotary driving components to cooperate with each other, so as to achieve synchronous glue picking and glue patching, and dynamic adjustment of suction cup spacing is achieved through the variable distance cylinder and the telescopic cylinder.
The synchronous operation of glue removal and glue pasting is achieved, fast and fast, improving work efficiency, and has a light structure, small space and low manufacturing cost.
Smart Images

Figure CN222892313U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glue sticking, in particular to a switching variable-distance glue sticking device. Background Art
[0002] There is a gluing process in the assembly process of square shell lithium batteries. For this, the glue sticking equipment currently used is a two-axis manipulator. When working, the two-axis manipulator picks up two rubber strips at a time and moves them to the top of the battery. Since the spacing of the rubber strips at the glue removal position is different from the spacing of the battery on the glue sticking station, the two-axis manipulator needs to change the distance when sending the two rubber strips to the glue sticking station, and then stick the rubber strips on the surface of the battery, and then return to the glue removal station and pick up the rubber strips after changing the distance, and so on. However, the above-mentioned glue sticking equipment has the following shortcomings: the two-axis manipulator needs to move back and forth, the glue sticking action has many beats, the speed is slow, and the work efficiency is low; the overall structure occupies a large space and the manufacturing cost is high. Utility Model Content
[0003] The utility model aims at the technical problems existing in the prior art and provides a switching variable-distance glue sticking device, which enables glue taking and glue sticking to be performed synchronously, has a fast speed, a light structure, occupies a small space and has a low manufacturing cost.
[0004] The technical solution adopted by the utility model to solve its technical problems is: a switching variable-distance glue sticking device, comprising a movable carrier, two groups of suction cup units and a rotating drive component for driving the movable carrier to rotate around its axis, the two groups of suction cup units are respectively installed on the movable carrier, so that when the movable carrier rotates, it drives each group of suction cup units to pass through the glue taking station and the glue sticking station in sequence, and when one group of suction cup units arrives at the taking station to absorb the film, the other group of suction cup units arrives at the glue sticking station to perform the glue sticking action; each group of suction cup units respectively includes a plurality of suction cup components arranged along a preset direction and a variable-distance drive component installed on the movable carrier, the variable-distance drive component controls the spacing between adjacent suction cup components, and the spacing between adjacent suction cup components is different at the glue taking station and the glue sticking station.
[0005] Furthermore, at least one of the multiple suction cup components is configured to be movable along the preset direction, and the remaining suction cup components are fixedly installed on the movable carrier, or the multiple suction cup components are respectively configured to be movable along the preset direction; the suction cup components movable along the preset direction are connected one-to-one with the variable distance driving components, so that the variable distance driving components drive the corresponding suction cup components to move along the preset direction to achieve variable distance.
[0006] Furthermore, the suction cup component that can move along the preset direction is connected to the movable carrier by a first guide mechanism, so that the first guide mechanism provides guidance for the movement of the suction cup component; the movable carrier is respectively equipped with adjustment limit members on both sides of the moving direction of the suction cup component that can move along the preset direction, so as to adjust and / or limit the moving stroke of the corresponding suction cup component.
[0007] Furthermore, the variable distance driving component is a variable distance cylinder; the movable carrier and / or the suction cup component fixedly mounted on the movable carrier is provided with a buffer located on the movement path of the variable distance driving component to buffer the variable distance driving component; the preset direction is consistent with the arrangement direction of the two groups of suction cup units.
[0008] Furthermore, the variable pitch cylinder is a rodless cylinder.
[0009] Furthermore, the movable carrier includes a connecting seat and a supporting seat, the connecting seat is connected to the rotating drive component, and the connecting seat is connected to the supporting seat through a telescopic driving component, so that the telescopic driving component drives the supporting seat to telescopically move along the axial direction of the movable carrier; the two groups of suction cup units are respectively installed on the side of the supporting seat facing away from the connecting seat.
[0010] Furthermore, the support seat is connected to the connecting seat by a second guide mechanism, so that the second guide mechanism provides guidance for the movement of the support seat; the axis direction of the movable carrier is the up-down direction, and the preset direction is perpendicular to the up-down direction.
[0011] Furthermore, the telescopic driving component is a telescopic cylinder; the rotary driving component is a rotary cylinder, which is installed on a fixed seat.
[0012] Furthermore, the suction cup component includes a mounting seat, a contoured suction cup and an elastic member. The mounting seat is installed on the movable carrier. The contoured suction cup is connected to the mounting seat movably along the axial direction of the movable carrier using a third guide mechanism. The elastic member abuts between the contoured suction cup and the mounting seat.
[0013] Furthermore, an air path is provided inside the contoured suction cup, and a plurality of air holes are provided on the working surface of the anti-suction suction cup so as to absorb the film by vacuuming; a rubber pad is provided on the working surface of the contoured suction cup; the third guide mechanism includes a plurality of equal-height screws and a plurality of guide bearings, and each of the equal-height screws is movable through the guide bearings installed on the mounting seat and is threadedly connected to the contoured suction cup.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The utility model adopts the movable carrier, the rotating drive component, and the two groups of suction cup units to cooperate with each other and coordinate the actions to realize the simultaneous execution of the glue taking process and the glue sticking process, with fast speed, greatly improving the work efficiency, and the overall structure is lighter, occupies less space, and has low manufacturing cost.
[0016] 2. Since the movable carrier includes a connecting seat and a supporting seat, the connecting seat is connected to the rotating driving component, and the connecting seat is connected to the supporting seat through a telescopic driving component, so that the telescopic driving component drives the supporting seat to telescopically move along the axial direction of the movable carrier, the positions of the two suction cup units are more flexible, and accurate glue removal and glue sticking can be achieved.
[0017] 3. The suction cup component includes the mounting seat, the contoured suction cup and the elastic member, so that the contoured suction cup has a floating function, can be close to the adhesive strip when taking the adhesive, and can avoid overpressure when applying the adhesive. In particular, a rubber pad is arranged on the working surface of the contoured suction cup to prevent the contoured suction cup from scratching the battery when applying the adhesive; the third guide mechanism includes the equal height screw and the guide bearing, which not only guides smoothly, but also can adjust the position of the contoured suction cup.
[0018] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments; however, the switching variable distance glue sticking device of the present invention is not limited to the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0020] Figure 2 It is a bottom view of the utility model;
[0021] Figure 3 It is a structural schematic diagram (partial cross-section) of the first suction cup component / fourth suction cup component of the utility model;
[0022] Figure 4 yes Figure 3 AA section view;
[0023] Figure 5 This is the front view of the utility model before the movable carrier rotates;
[0024] Figure 6 It is a top view of the utility model;
[0025] Figure 7 This is the front view of the utility model after the movable carrier rotates 180°;
[0026] In the figure, 1, fixed seat, 2, rotating cylinder, 3, connecting seat, 4, supporting seat, 5, telescopic cylinder, 6, second guide rail, 7, guide sleeve, 8, first suction cup component, 81, mounting seat, 82, contoured suction cup, 83, rubber pad, 84, elastic member, 85, equal height screw, 86, cover plate, 87, guide bearing, 9, second suction cup component, 10, third suction cup component, 11, fourth suction cup component, 12, buffer, 13, variable pitch cylinder, 14, first guide rail, 15, sliding member, 16, in-place detector. DETAILED DESCRIPTION
[0027] In the present utility model, the terms "first", "second", "third", "fourth", etc. are only used to distinguish similar objects, rather than to describe a specific order or sequence, and cannot be understood as indicating or implying relative importance. In the description, the directions or positional relationships indicated by "upper", "lower", "left", "right", "front", "back", etc. are based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model, rather than indicating or implying that the device referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
[0028] In addition, in the description of the present invention, unless otherwise specified, "plurality" refers to two or more than two. "And / or" describes the association relationship of associated objects, indicating that three relationships may exist. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. The character " / " generally indicates that the objects associated before and after are in an "or" relationship. In the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "setting", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be a direct connection or an indirect connection through an intermediate medium. It can be a connection between the two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] See also Figure 1-Figure 7As shown, a switching variable-distance glue sticking device of the utility model comprises a movable carrier, two groups of suction cup units and a rotating driving component for driving the movable carrier to rotate around its axis. The two groups of suction cup units are respectively installed on the movable carrier, so that when the movable carrier rotates, each group of suction cup units is driven to pass through the glue taking station and the glue sticking station in sequence, and when one group of suction cup units arrives at the glue taking station to absorb the film, the other group of suction cup units arrives at the glue sticking station to perform the glue sticking action, thereby realizing the glue taking process and the glue sticking process to be carried out simultaneously. Specifically, the axis of the movable carrier is located in the up-down direction, and the two types of suction cup units are installed on the bottom surface of the movable carrier, and are separated into the left and right parts of the movable carrier with the axis of the movable carrier as the center line.
[0030] The two groups of suction cup units respectively include a plurality of suction cup components arranged along a preset direction and a variable distance driving component installed on a movable carrier, the variable distance driving component controls the spacing between adjacent suction cup components, and the spacing between adjacent suction cup components is different in the glue taking station and the glue applying station. The preset direction is consistent with the arrangement direction of the two groups of suction cup units, that is, the preset direction is the left-right direction of the movable carrier, but is not limited thereto.
[0031] In the present embodiment, at least one of the plurality of suction cup components is configured to be movable in a preset direction, and the remaining suction cup components are fixedly mounted on the movable carrier, but not limited thereto. In other embodiments, the plurality of suction cup components are configured to be movable in a preset direction. The suction cup components movable in the preset direction are connected to the variable distance drive components in a one-to-one correspondence, so that the variable distance drive components drive the corresponding suction cup components to move in the preset direction to achieve variable distance. In the present embodiment, each group of suction cup units is respectively provided with two suction cup components, but the number of suction cup components of each group of suction cup units is not limited thereto. In other embodiments, each group of suction cup units includes three or more suction cup components. Among the two suction cup components of each group of suction cup units, one suction cup component is configured to be movable (i.e., movable in a preset direction), and the other suction cup component is configured to be fixed and fixed at the left or right end of the movable carrier. Therefore, each group of suction cup units includes a variable distance drive component. For the sake of easy distinction, the two suction cup components of one group of suction cup units are defined as the first suction cup component 8 and the second suction cup component 9, respectively, and the two suction cup components of the other group of suction cup units are defined as the third suction cup component 10 and the fourth suction cup component 11, respectively. The first suction cup component 8 and the fourth suction cup component 11 are fixed, and the second suction cup component 9 and the third suction cup component 10 are movable.
[0032] The suction cup component (i.e., the second suction cup component 9 / the third suction cup component 10) that can move in a preset direction is connected to the movable carrier by a first guide mechanism, so that the first guide mechanism provides guidance for the movement of the suction cup component. Figure 2As shown, the first guide mechanism includes a plurality of first guide rails 14, which are arranged side by side, and each first guide rail 14 extends along the front-rear direction of the movable carrier, and each first guide rail 14 is movably mounted with a sliding member 15, and the sliding member 15 is fixedly connected to the corresponding suction cup component (i.e., the second suction cup component 9 or the third suction cup component 10). The number of the first guide rails 14 in each first guide mechanism is specifically two, but not limited thereto.
[0033] In this embodiment, the movable carrier is provided with adjustment limit members 12 on both sides of the moving direction of the suction cup component (i.e., the second suction cup component 9 / the third suction cup component 10) that can move along a preset direction, so as to adjust and / or limit the moving stroke of the corresponding suction cup component (i.e., the second suction cup component 9 / the third suction cup component 10).
[0034] In the present embodiment, the variable pitch drive component is a variable pitch cylinder 13, and the variable pitch cylinder 13 is a rodless cylinder. In other embodiments, the variable pitch drive component is a hydraulic cylinder or an electric push rod, etc. The movable carrier and / or the suction cup component fixedly mounted on the movable carrier is provided with a buffer located on the movement path of the variable pitch drive component, so as to buffer the variable pitch drive component. Since the variable pitch cylinder 13 is a rodless cylinder, the utility model is provided with buffers 12 on both sides of the movement path of the variable pitch cylinder 13, and the buffer 12 on one side is mounted on the first suction cup component 8 / the fourth suction cup component 11, and the buffer 12 on the other side is mounted on the movable carrier. In this way, when arriving at the glue taking station or the glue sticking station, the speed of the variable pitch cylinder 13 can be slowly reduced. The buffer 12 is specifically a hydraulic buffer, but is not limited to this.
[0035] like Figure 1 As shown, the movable carrier includes a connecting seat 3 and a supporting seat 4, the connecting seat 3 is connected to the rotating driving component, the connecting seat 3 is located below the supporting seat 4, and the connecting seat 3 is connected to the supporting seat 4 through a telescopic driving component, so that the supporting seat 4 is driven by the telescopic driving component to telescopically move along the axis direction (i.e., the up and down direction) of the movable carrier. The above two groups of suction cup units are respectively installed on the side of the supporting seat 4 facing away from the connecting seat 3 (i.e., the bottom surface of the supporting seat 4). The buffer 12 on the above movable carrier is installed at a position corresponding to the other side of the supporting seat 4 and the variable pitch cylinder 13.
[0036] In this embodiment, the support seat 4 is connected to the connecting seat 3 by a second guide mechanism, so that the second guide mechanism provides guidance for the movement of the support seat 4. The second guide mechanism specifically includes a plurality of second guide rails 6, each of which extends in the up and down directions, and each of which is movably inserted into a guide sleeve 7 fixed on the connecting seat 3, and the bottom end of each of which is connected to the support seat 4. The number of the second guide rails 6 is specifically four, but not limited thereto, and the four second guide rails 6 are respectively connected to the four corners of the connecting seat 3.
[0037] In this embodiment, the telescopic driving component is a telescopic cylinder 5 (also called a lifting cylinder), and the rotating driving component is a rotating cylinder, which is installed at the bottom end of a fixed base 1, and the fixed base 1 is used to be fixedly installed on the corresponding carrier.
[0038] like Figure 3 , Figure 4 As shown, the first sucker component 8 includes a mounting seat 81, a contour sucker 82 and an elastic member 84. The mounting seat 81 is mounted on the support seat 4 of the movable carrier. The contour sucker 82 is connected to the mounting seat 81 in a movable manner along the axis direction of the movable carrier by a third guide mechanism. The elastic member 84 is pressed between the contour sucker 82 and the mounting seat 81, and the elastic member 84 can be implemented by a spring, but is not limited thereto. In this way, the contour sucker 82 can have a floating function, can be close to the rubber strip when taking the glue, and can avoid overpressure when applying the glue. An air path is provided inside the contour sucker 82, and a plurality of air holes are provided on the working surface of the contour sucker 82 (i.e., the bottom surface of the contour sucker 82) to absorb the film by vacuuming. A rubber pad 83 (the rubber pad 83 does not block the air hole) is provided on the working surface of the contour sucker 82 to prevent the contour sucker 82 from scratching the battery when applying the glue. The buffer 12 on the first sucker component 8 is installed on the mounting seat 81.
[0039] The third guide mechanism specifically includes a plurality of height-conforming screws 85 and a plurality of guide bearings 87. Each height-conforming screw 85 passes through a cover plate 86 and a guide bearing 87 provided in the mounting seat 81 in sequence, and is threadedly connected with the top of the contoured suction cup 82. In this way, not only is the guidance smooth, but the height position of the contoured suction cup can also be adjusted by using the height-conforming screw 85. The mounting seat 81 specifically consists of an upper and lower part connected by screws, and the cover plate 86 and the guide bearing 87 are respectively installed on the lower half of the mounting seat 81.
[0040] The structure of the fourth suction cup component 11 is consistent or substantially consistent with the structure of the first suction cup component 8 , and the structures of the second suction cup component 9 and the third suction cup component 10 are substantially the same as the structure of the first suction cup component 8 , which will not be described in detail here.
[0041] The utility model is a switching variable distance glue sticking device, the initial state of which is as follows Figure 5As shown, at this time, the first suction cup component 8 and the second suction cup component 9 are close to each other and are located above the glue removal station, and the third suction cup component 10 and the fourth suction cup component 11 are away from each other and are located above the glue application station. During operation, the telescopic cylinder 5 is driven to drive the support base 4 and the two groups of suction cup units thereon to move downward, so that the first suction cup component 8 and the second suction cup component 9 respectively arrive at the glue removal station and absorb the film. At the same time, the third suction cup component 10 and the fourth suction cup component 11 respectively arrive at the glue application station and adhere the absorbed film to the surface of the battery. Next, the telescopic cylinder 5 drives the support base 4 and the two groups of suction cup units thereon to rise, and the rotating cylinder is started, driving the entire movable carrier and the two groups of suction cup units thereon to rotate 180 degrees clockwise (such as Figure 6 As shown in the figure, the arrow in the figure indicates the rotation direction of the movable carrier), so that the two groups of suction cup units are exchanged; then, the variable pitch cylinders 13 of the two groups of suction cup units are started, so that the third suction cup component 10 located at the glue taking station is close to the fourth suction cup component 11 and is located above the glue taking station, and the second suction cup component 9 located at the glue sticking station is away from the first suction cup component 8 and is located above the glue sticking station, as shown in FIG. Figure 7 As shown; then, the telescopic cylinder 5 is started again, driving the support base 4 and the two groups of suction cup units thereon to descend, so that the third suction cup component 10 and the fourth suction cup component 11 respectively reach the glue taking station and absorb the film, and at the same time, the first suction cup component 8 and the second suction cup component 9 respectively reach the glue sticking station and adhere the absorbed film to the surface of the battery; finally, the telescopic cylinder 5 drives the support base 4 and the two groups of suction cup units thereon to rise, and the rotating cylinder is started again, driving the entire movable carrier and the two groups of suction cup units thereon to rotate 180 degrees clockwise, returning to the position as shown Figure 5 The state shown in the figure is obtained, and the above process is repeated. By repeating the cycle, the gluing process of all batteries can be completed. The movement stroke of each variable pitch cylinder 13 can be respectively measured by two in-position detectors 16 (such as Figure 1 As shown in the figure, the reciprocating motion stroke of the variable pitch cylinder 13 is controlled to be precisely controlled.
[0042] The utility model discloses a switching variable-distance glue sticking device, which adopts the movable carrier, the rotating drive component, and the two groups of suction cup units to cooperate with each other and coordinate the actions to realize the synchronization of the glue taking process and the glue sticking process, with fast speed, greatly improving the work efficiency, and the overall structure is lighter, occupies less space, and has low manufacturing cost.
[0043] The utility model provides a switching variable distance glue sticking device, and the uninvolved parts (such as the structure of the adjustment limiter, etc.) are the same as the prior art or can be implemented by using the prior art.
[0044] The above embodiments are only used to further illustrate a switching variable distance glue sticking device of the utility model, but the utility model is not limited to the embodiments. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the utility model fall within the protection scope of the technical solution of the utility model.
Claims
1. A switching variable distance glue sticking device, characterized in that: It includes a movable carrier, two groups of suction cup units and a rotating drive component for driving the movable carrier to rotate around its axis. The two groups of suction cup units are respectively installed on the movable carrier, so that when the movable carrier rotates, each group of suction cup units is driven to pass through a glue taking station and a glue sticking station in sequence, and when one group of suction cup units arrives at the taking station to absorb the film, the other group of suction cup units arrives at the glue sticking station to perform glue sticking; each group of suction cup units includes a plurality of suction cup components arranged along a preset direction and a variable distance drive component installed on the movable carrier, the variable distance drive component controls the spacing between adjacent suction cup components, and the spacing between adjacent suction cup components is different at the glue taking station and the glue sticking station.
2. The switching and variable distance glue sticking device according to claim 1 is characterized in that: At least one of the multiple suction cup components is configured to be movable along the preset direction, and the remaining suction cup components are fixedly installed on the movable carrier, or the multiple suction cup components are respectively configured to be movable along the preset direction; the suction cup components movable along the preset direction are connected to the variable distance driving components one by one, so that the variable distance driving components drive the corresponding suction cup components to move along the preset direction to achieve variable distance.
3. The switching and variable distance glue sticking device according to claim 2 is characterized in that: The suction cup component that can move along the preset direction is connected to the movable carrier by a first guide mechanism, so that the first guide mechanism provides guidance for the movement of the suction cup component; the movable carrier is respectively equipped with adjustment limit members on both sides of the moving direction of the suction cup component that can move along the preset direction, so as to adjust and / or limit the moving stroke of the corresponding suction cup component.
4. The switching and variable distance glue sticking device according to any one of claims 1 to 3, characterized in that: The variable distance driving component is a variable distance cylinder; the movable carrier and / or the suction cup component fixedly mounted on the movable carrier is provided with a buffer located on the movement path of the variable distance driving component to buffer the variable distance driving component; the preset direction is consistent with the arrangement direction of the two groups of suction cup units.
5. The switching and variable distance glue sticking device according to claim 4 is characterized in that: The variable pitch cylinder is a rodless cylinder.
6. The switching and variable distance glue sticking device according to claim 1 is characterized in that: The movable carrier includes a connecting seat and a supporting seat, the connecting seat is connected to the rotating driving component, and the connecting seat is connected to the supporting seat through a telescopic driving component, so that the telescopic driving component drives the supporting seat to telescopically move along the axial direction of the movable carrier; the two groups of suction cup units are respectively installed on the side of the supporting seat facing away from the connecting seat.
7. The switching and variable distance glue sticking device according to claim 6 is characterized in that: The support seat is connected to the connecting seat by a second guide mechanism, so that the second guide mechanism provides guidance for the movement of the support seat; the axis direction of the movable carrier is the up-down direction, and the preset direction is perpendicular to the up-down direction.
8. The switching and variable distance glue sticking device according to claim 6 is characterized in that: The telescopic driving component is a telescopic cylinder; the rotary driving component is a rotary cylinder, which is installed on a fixed seat.
9. The switching and variable distance glue sticking device according to any one of claims 1 to 3, characterized in that: The suction cup component includes a mounting seat, a contoured suction cup and an elastic member. The mounting seat is mounted on the movable carrier. The contoured suction cup is connected to the mounting seat movably along the axial direction of the movable carrier using a third guide mechanism. The elastic member abuts between the contoured suction cup and the mounting seat.
10. The switching and variable distance glue sticking device according to claim 9, characterized in that: An air path is provided inside the contoured suction cup, and a plurality of air holes are provided on the working surface of the contoured suction cup so as to absorb the film by vacuuming; a rubber pad is provided on the working surface of the contoured suction cup; the third guide mechanism includes a plurality of contour screws and a plurality of guide bearings, and each contour screw is movable through the guide bearing installed on the mounting seat and is threadedly connected to the contoured suction cup.