Oil mist respirator
By designing a separate oil mist respirator, including an oil mist respirator and a condensation collection unit, the problem of inconvenience in disassembly and replacing the filter element of the existing oil mist respirator is solved, and efficient oil mist filtration and collection is achieved, which is suitable for high-intensity oil mist filtration.
Patent Information
- Application Number
- CN202422048951.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The existing oil mist respirators are complex in design, and it is inconvenient to disassemble and replace the filter element, which is especially not suitable for high-strength oil mist filtration.
A separate oil mist respirator is designed, including an oil mist respirator and a condensation collection unit. The oil mist respiratory unit is initially filtered through a mist cylinder and a respirator cover, while the condensation collection unit is multi-stage filtered and collected through an oil barrier, an oil coupling plate and an oil drain valve. The design adopts a separate structure for easy disassembly, replacement and cleaning.
It realizes effective filtration and collection of oil mist, simplifies the maintenance process, is suitable for high-intensity oil mist filtration, and reduces maintenance costs and equipment operation risks.
Smart Images

Figure CN222894970U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of respirators, in particular to an oil mist respirator. Background Art
[0002] During the operation of the hydro-turbine generator set, the thrust, upper guide, and lower guide bearings rub against the sliding rotor at high speed, causing the temperature of the cooling lubricating oil to rise. During the high-speed rotation and stirring process, the lubricating oil in the oil tank hits the equipment in the oil tank to produce a large amount of high-temperature and high-pressure oil mist, which needs to be discharged in time. The oil mist is not only harmful to the human body, but if it is directly discharged into the air, it will be cooled and liquefied into oil droplets and spread in the equipment and factory buildings, which will increase the maintenance cost and cause troubles to the operation of the equipment. Therefore, oil mist respirators are usually used to collect and filter the high-pressure oil mist before discharging it. For oil mist respirators, in order to achieve better filtering effects, the filter element needs to be cleaned and replaced frequently. The existing oil mist respirators adopt an integral design, which is relatively complicated to disassemble and is not suitable for oil mist filtration of devices with high working intensity.
[0003] In view of the above problems, an oil mist respirator is proposed to solve the above problems. Utility Model Content
[0004] Some simplifications or omissions may be made in this section and the abstract of the specification and the title of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the utility model.
[0005] In view of the above-mentioned prior art problems, the present utility model is proposed.
[0006] The utility model aims to provide an oil mist respirator, which aims to solve the problem that the existing oil mist respirator is inconvenient to disassemble, replace the filter element and clean.
[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: an oil mist respirator, comprising an oil mist respirator unit, comprising a mist suction cylinder, and a respirator cover arranged at the upper end of the mist suction cylinder, wherein the respirator cover is sleeved on the upper end of the mist suction cylinder;
[0008] The condensation collection unit comprises an oil shield connected to the respirator cover and arranged outside the mist suction cylinder, an oil receiving pan arranged at the lower end of the oil shield, and an oil drain valve matched with the oil receiving pan.
[0009] As a preferred solution of the oil mist respirator of the utility model, the lower end of the mist suction cylinder is a fixed plate, on which a plurality of fixing holes are evenly opened, and a left baffle and a right baffle are also arranged inside the mist suction cylinder, and a plurality of the left baffles are staggered along the height direction of the mist suction cylinder.
[0010] As a preferred solution of the oil mist respirator of the utility model, the respirator cover is an inverted bowl-shaped structure, the inner diameter of which is consistent with the outer diameter of the mist suction tube, and a plurality of breathing holes are evenly opened on the respirator cover.
[0011] As a preferred solution of the oil mist respirator of the utility model, wherein: a connecting shaft is also connected to the center position of the upper end of the respirator cover, and its upper end is a threaded connection section, which is connected and matched with the oil shield.
[0012] As a preferred solution of the oil mist respirator of the utility model, a connecting hole is provided at the center position of the upper end of the oil shield, which is connected and matched with the connecting shaft, and an inner shrink ring is also provided at the lower end of the oil shield, whose outer diameter is consistent with the inner diameter of the oil shield and matches with the oil receiving pan.
[0013] As a preferred solution of the oil mist respirator of the utility model, an oil mist filter cartridge is also arranged at the upper end of the oil shield, which is an annular baffle, and its lower end is in conflict with the respirator cover, and its outer diameter is consistent with the outer diameter of the respirator cover, and a plurality of first filter holes are evenly opened vertically and circumferentially on the side wall of the oil mist filter cartridge.
[0014] As a preferred solution of the oil mist respirator of the utility model, a plurality of deflection baffles are horizontally arranged inside the oil shield, one side of which is fixed to the inner wall of the oil shield and the other side is in contact with the inner wall of the oil receiving pan, and a plurality of second filter holes are evenly arranged on the deflection baffle.
[0015] As a preferred solution of the oil mist respirator of the utility model, the oil collecting pan is sleeved on the outside of the mist suction cylinder, and the side in contact with the mist suction cylinder is an inner sleeve, whose lower end abuts against the mist suction cylinder and the upper end abuts against the respirator cover, and the outside of the oil collecting pan is an oil baffle cylinder, which cooperates with the inner shrink ring, and the distance between its inner wall and the outer wall of the inner shrink ring is three millimeters.
[0016] As a preferred solution of the oil mist respirator of the utility model, an oil collecting pan is obliquely arranged inside the oil receiving pan, and an oil outlet hole is also opened at the lower end of the oil retaining cylinder, and the oil outlet hole is opened at the lowest position of the oil collecting pan.
[0017] As a preferred solution of the oil mist respirator of the utility model, wherein: the oil drain valve is arranged at the position of the oil outlet hole.
[0018] The beneficial effects of the oil mist respirator of the utility model are as follows: the oil mist in the front device can be absorbed and preliminarily filtered and refluxed through the oil mist breathing unit, and the remaining oil mist can be filtered and collected and discharged respectively through the condensation collection unit, and the condensation collection unit adopts a separate design, which can be easily disassembled and replaced, and is convenient for cleaning, and is better suitable for high-intensity oil mist filtration work. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:
[0020] Figure 1 It is an overall schematic diagram of the oil mist respirator in the utility model.
[0021] Figure 2 It is a schematic diagram of the explosion of the oil mist respirator in the utility model.
[0022] Figure 3 It is a cross-sectional schematic diagram of the oil mist respirator in the utility model.
[0023] Figure 4 It is a cross-sectional schematic diagram of the oil shield in the utility model. DETAILED DESCRIPTION
[0024] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0026] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.
[0027] Example 1
[0028] Reference Figure 1 to Figure 4 , which is the first embodiment of the utility model, and provides an oil mist respirator, comprising an oil mist respirator unit 100, comprising a mist suction cylinder 101, and a respirator cover 102 arranged at the upper end of the mist suction cylinder 101, and the respirator cover 102 is sleeved on the upper end of the mist suction cylinder 101;
[0029] The condensation collection unit 200 includes an oil shield 201 connected to the respirator cover 102 and arranged outside the mist suction cylinder 101, an oil receiving pan 202 arranged at the lower end of the oil shield 201, and an oil drain valve 203 matched with the oil receiving pan 202.
[0030] Furthermore, the lower end of the mist suction cylinder 101 is a fixed plate 101a, on which a plurality of fixing holes 101a-1 are evenly provided for connecting and fixing the device to the front equipment. A left baffle plate 101b and a right baffle plate 101c are also provided inside the mist suction cylinder 101. There are a plurality of the left baffle plates 101b and the right baffle plates 101c arranged alternately along the height direction of the mist suction cylinder 101. It should be noted that the left baffle plate 101b and the right baffle plate 101c are arranged alternately to form an S-shaped oil mist channel, thereby increasing the heat dissipation area, so that a portion of the oil mist can be cooled and liquefied in the S-shaped oil mist channel and reflux to the interior of the front device.
[0031] Furthermore, the respirator cover 102 is an inverted bowl-shaped structure, and its inner diameter is consistent with the outer diameter of the mist suction cylinder 101. It should be noted that a positioning groove is vertically provided on the outer wall of the upper end of the mist suction cylinder 101, and a positioning key is provided on the inner wall of the respirator cover 102. The two cooperate to determine the direction of the respirator cover 102 so that it can close the upper end of the mist suction cylinder 101. A plurality of breathing holes 102a are evenly opened on the respirator cover 102, and the oil mist that has not been liquefied and refluxed enters the post-installation device through the breathing holes 102a for cooling and filtration.
[0032] Furthermore, a connecting shaft 102b is connected to the center position of the upper end of the respirator cover 102, and its upper end is a threaded connection section 102b-1, which is connected and cooperated with the oil shield 201 so that the oil shield can be fixedly connected thereto, and the oil shield has a certain height, so that the high-pressure oil mist has sufficient space for pressure reduction and filtration, which helps its liquefaction, reflux and collection.
[0033] Furthermore, a connecting hole 201a is opened at the center position of the upper end of the oil shield 201, which is connected to the connecting shaft 102b. An inner shrink ring 201b is also provided at the lower end of the oil shield 201, whose outer diameter is consistent with the inner diameter of the oil shield 201 and cooperates with the oil receiving pan 202.
[0034] Furthermore, an oil mist filter cartridge 201c is provided at the upper end of the oil shield 201, which is an annular baffle, and the lower end thereof is in contact with the respirator cover 102, so that an oil mist pressure relief space is formed between it and the respirator cover 102, thereby reducing the oil mist pressure and making the oil mist fully distributed for easy filtration, and its outer diameter is consistent with the outer diameter of the respirator cover 102, and a plurality of first filter holes 201c-1 are evenly arranged vertically and circumferentially on the side wall of the oil mist filter cartridge 201c for filtering the oil mist and performing preliminary filtration on the oil and gas molecules in the high-pressure oil mist so that they can flow back to the front device through the breathing hole 102a.
[0035] Furthermore, a plurality of deflector baffles 201d are horizontally arranged inside the oil shield 201, one side of which is fixed to the inner wall of the oil shield 201, and the other side is in conflict with the inner wall of the oil receiving pan 202. A plurality of second filter holes 201d-1 are evenly arranged on the deflector baffle 201d, which can perform multi-stage sufficient filtration and purification on the initially filtered oil mist, liquefy the oil and gas molecules and separate them from the air to a level that can be directly discharged.
[0036] Furthermore, the oil receiving pan 202 is sleeved on the outside of the mist suction cylinder 101, and the side in contact with the mist suction cylinder 101 is an inner sleeve 202a, whose lower end abuts against the mist suction cylinder 101 and the upper end abuts against the respirator cover 102, thereby shielding the side wall of the mist suction cylinder 101 and preventing the liquefied oil and gas molecules from flowing out of the device through the side wall of the mist suction cylinder 101 and causing pollution. The outside of the oil receiving pan 202 is an oil blocking cylinder 202b, which cooperates with the inner shrink ring 201b, and the distance between its inner wall and the outer wall of the inner shrink ring 201b is three millimeters, forming an air channel, so that the purified air can be discharged smoothly, and the filtered liquefied oil and gas can be collected in the oil receiving pan 202.
[0037] During use, during the operation of the front device, the high-pressure oil mist gas generated enters the mist suction cylinder 101 under pressure, and after preliminary cooling, liquefaction and reflux by the mist suction cylinder 101, it is filtered and purified multiple times by the oil shielding cover 201 to collect and discharge the oil and gas and air respectively. When the filtering effect is reduced due to the adhesion and accumulation of oil and gas in the device after high-intensity use, the front device is temporarily closed, the connection between the respirator cover 102 and the oil shielding cover 201 is loosened, the oil shielding cover 201 is pulled up to take out, clean it, and replace the oil mist filter cartridge 201c and the deflector baffle 201d. At the same time, the respirator cover 102 can be taken out and cleaned, and then the cleaned respirator cover 102 is installed, and then the oil shielding cover 201 is installed and fixed. The cleaning work is completed, and the respirator cover 102 and the oil shielding cover 201 can also be directly replaced to shorten the maintenance time.
[0038] In summary, the oil mist in the front device can be absorbed and preliminarily filtered and refluxed through the oil mist breathing unit 100, and the remaining oil mist can be filtered and collected and discharged separately through the condensation collection unit 200. The condensation collection unit 200 adopts a separate design, which can be easily disassembled and replaced, easy to clean, and better suitable for high-intensity oil mist filtration work.
[0039] Example 2
[0040] Reference Figure 1 to Figure 3, which is the second embodiment of the utility model. Based on the previous embodiment, this embodiment provides an oil mist respirator, which is different from the previous embodiment in that an oil collecting pan 202c is obliquely arranged inside the oil receiving pan 202, which can collect liquefied oil and gas and converge them to the lowest point along its inclined direction, and an oil outlet hole 202b-1 is also provided at the lower end of the oil retaining cylinder 202b. The oil outlet hole 202b-1 is opened at the lowest position of the oil collecting pan 202c, which is convenient for discharging the collected liquefied oil and gas.
[0041] Furthermore, the oil drain valve 203 is arranged at the oil outlet hole 202b-1, and the oil drain valve 203 can be opened at intervals to discharge the liquefied oil and gas in the oil collecting pan 202c, and can be reused.
[0042] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values (e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.
[0043] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0044] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0045] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. An oil mist respirator, characterized in that: include, The oil mist breathing unit (100) comprises a mist suction cylinder (101) and a respirator cover (102) arranged on the upper end of the mist suction cylinder (101), wherein the respirator cover (102) is sleeved on the upper end of the mist suction cylinder (101); The condensation collection unit (200) comprises an oil shield (201) connected to the respirator cover (102) and arranged on the outside of the mist suction cylinder (101), an oil receiving pan (202) arranged at the lower end of the oil shield (201), and an oil drain valve (203) cooperating with the oil receiving pan (202).
2. The oil mist respirator according to claim 1, characterized in that: The lower end of the mist suction cylinder (101) is a fixed plate (101a) on which a plurality of fixing holes (101a-1) are evenly arranged. A left baffle plate (101b) and a right baffle plate (101c) are also arranged inside the mist suction cylinder (101), and a plurality of the left baffle plates (101b) and the right baffle plates (101c) are staggeredly arranged along the height direction of the mist suction cylinder (101).
3. The oil mist respirator according to claim 2, characterized in that: The respirator cover (102) is an inverted bowl-shaped structure, the inner diameter of which is consistent with the outer diameter of the mist suction tube (101), and a plurality of breathing holes (102a) are evenly arranged on the respirator cover (102).
4. The oil mist respirator according to claim 3, characterized in that: A connecting shaft (102b) is also connected to the center of the upper end of the respirator cover (102), and the upper end of the connecting shaft is a threaded connecting section (102b-1) which is connected and matched with the oil shield (201).
5. The oil mist respirator according to claim 4, characterized in that: A connecting hole (201a) is provided at the center of the upper end of the oil shield (201) and is connected and matched with the connecting shaft (102b). An inner shrink ring (201b) is also provided at the lower end of the oil shield (201) and has an outer diameter that is consistent with the inner diameter of the oil shield (201) and is matched with the oil receiving pan (202).
6. The oil mist respirator according to claim 5, characterized in that: An oil mist filter cartridge (201c) is also provided at the upper end of the oil shield (201), which is an annular baffle, the lower end of which contacts the respirator cover (102), and the outer diameter of which is consistent with the outer diameter of the respirator cover (102). The side wall of the oil mist filter cartridge (201c) is evenly provided with a plurality of first filter holes (201c-1) in the vertical and circumferential directions.
7. The oil mist respirator according to claim 6, characterized in that: A plurality of deflector baffles (201d) are also horizontally arranged inside the oil deflector cover (201), one side of which is fixed to the inner wall of the oil deflector cover (201), and the other side of which is in contact with the inner wall of the oil receiving pan (202), and a plurality of second filter holes (201d-1) are evenly arranged on the deflector baffles (201d).
8. The oil mist respirator according to claim 7, characterized in that: The oil receiving pan (202) is sleeved on the outside of the mist suction cylinder (101), and the side thereof in contact with the mist suction cylinder (101) is an inner sleeve (202a), whose lower end abuts against the mist suction cylinder (101) and whose upper end abuts against the respirator cover (102). The outside of the oil receiving pan (202) is an oil retaining cylinder (202b), which cooperates with the inner shrink ring (201b), and the distance between its inner wall and the outer wall of the inner shrink ring (201b) is three millimeters.
9. The oil mist respirator according to claim 8, characterized in that: An oil collecting pan (202c) is obliquely arranged inside the oil receiving pan (202), and an oil outlet hole (202b-1) is also provided at the lower end of the oil blocking cylinder (202b), wherein the oil outlet hole (202b-1) is provided at the lowest position of the oil collecting pan (202c).
10. The oil mist respirator according to claim 9, characterized in that: The oil discharge valve (203) is arranged at the position of the oil outlet hole (202b-1).