Defect detection machine for chemical fiber industrial yarn rolled product

By designing a machine that can directly detect visual defects of chemical fiber cakes located on the wire truck, the inefficiency and product damage caused by manual handling in the prior art are solved, and efficient and accurate defect detection is achieved.

CN222896097UActive Publication Date: 2025-05-23JIAXING TONGRUI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421637947.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-23
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

In the detection of appearance defects of chemical fiber filament cakes, manual handling of silk cakes is required, which is inefficient and easily leads to product damage.

Method used

A defect detection machine for industrial chemical fiber wire rolling products is designed, which can directly detect visual defects of chemical fiber wire cakes located on the wire truck, and realize automatic detection of silk cakes through the cooperation of mobile mechanisms and defect detection mechanisms.

Benefits of technology

The detection efficiency is improved, product damage caused by manual handling is avoided, and the classification and acquisition function is further improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a chemical fiber industrial yarn rolled product defect detection machine which comprises a yarn vehicle, a plurality of chemical fiber yarn cakes and a plurality of chemical fiber yarn rollers, a detection space is formed in the machine frame, and the yarn trolley can enter the detection space; the moving mechanism is arranged in the rack, and the moving mechanism comprises a translation Y-axis module, a translation X-axis module connected with the translation Y-axis module, a rotating module connected with the translation X-axis module and a lifting Z-axis module connected with the rotating module; and the defect detection mechanism is arranged in the detection space, and the defect detection mechanism is connected with the lifting Z-axis module. Compared with the prior art in which the chemical fiber spinning cakes need to be carried, the chemical fiber spinning cake visual defect detection device has the advantage that the detection efficiency is obviously improved by directly detecting visual defects of the chemical fiber spinning cakes on the yarn vehicle.
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Description

Technical Field

[0001] The utility model relates to the technical field of visual detection, in particular to a defect detection machine for chemical fiber industrial yarn rolled products. Background Art

[0002] When chemical fiber factories produce silk, they process the silk into silk cakes of different specifications. After winding, chemical fiber silk will have defects such as hairy silk, hairy silk balls, looped silk, snagged silk, and oil stains. The above defects are often concentrated on the top surface of the chemical fiber silk cake. Therefore, in order to ensure product quality, the appearance quality of the chemical fiber silk cake needs to be tested after production.

[0003] Patent document "202211569251.2" discloses a yarn cake appearance inspection device and a control method thereof, wherein chemical fiber yarn cakes are placed on a yarn cake tray, and the yarn cake trays are arranged at equal intervals on a conveyor belt, and the yarn cake trays move with the movement of the conveyor belt; the method adopted in this patent document is to move the chemical fiber yarn cakes to the yarn cake tray one by one, and transport them through the conveyor belt for inspection, but since the chemical fiber yarn cakes themselves have a large weight, if they are transported and inspected by manual transportation, their efficiency is often very low, and damage to the product is inevitable during the transportation process. Generally, manufacturers will hang the chemical fiber yarn cakes on a yarn cart after production. Therefore, compared with the inspection method of transporting the chemical fiber yarn cakes one by one to the yarn cake tray, it is particularly important to design and develop an appearance defect detection device for the chemical fiber yarn cakes on the yarn cart. The operator only needs to push the yarn cart to the position to be inspected to complete the defect detection. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a defect detection machine for chemical fiber industrial yarn rolled products, which can perform visual defect detection on chemical fiber yarn cakes located on a yarn cart.

[0005] The utility model is realized by the following technical solutions:

[0006] A defect detection machine for chemical fiber industrial yarn rolled products, comprising:

[0007] A yarn cart, with a plurality of chemical fiber yarn cakes suspended on both sides of the upper end of the yarn cart;

[0008] A frame, wherein the frame has a detection space inside, and the detection space is for the wire car to enter;

[0009] The moving mechanism is arranged in the frame, and the moving mechanism includes a translation Y-axis module, a translation X-axis module connected to the translation Y-axis module, a rotation module connected to the translation X-axis module, and a lifting Z-axis module connected to the rotation module;

[0010] The defect detection mechanism is arranged in the detection space and is connected to the lifting Z-axis module.

[0011] The utility model is further configured as follows: a guiding mechanism is further provided at the lower part of the detection space, the guiding mechanism comprises two symmetrically arranged guiding members, the guiding members comprise a bracket and a guiding plate, and both ends of the guiding plate are arranged to be inclined outwards.

[0012] The utility model is further configured as follows: the guide mechanism further comprises a blocking member, and the blocking member is detachably fixed between the two guide plates.

[0013] The utility model is further configured that the defect detection mechanism comprises:

[0014] A fixed plate connected to the lifting Z-axis module;

[0015] A detection plate is arranged obliquely with respect to the fixing plate, and the detection plate and the fixing plate are connected via a connecting frame;

[0016] A first defect detection station is arranged on one side of the surface of the detection plate;

[0017] The second defect detection station is arranged on the other side of the surface of the detection plate.

[0018] The utility model is further configured as follows: a positioning camera is fixed to the top of the middle portion of the detection plate, and the positioning camera is used for visual positioning of the defect detection mechanism.

[0019] The utility model is further configured such that the first defect detection station comprises:

[0020] A fixing seat 1, fixed to the front end of the detection plate;

[0021] A transmission pipe, which passes through the fixing seat 1 from the rear end of the detection plate and extends to the front side of the fixing seat 1, and a driven wheel 1 is fixed to the rear end of the transmission pipe;

[0022] A driving motor 1 is fixed to the rear end of the detection plate, a driving wheel 1 is fixed to the output shaft end of the driving motor 1, and the driving wheel 1 is connected to the driven wheel 1 through a belt 1;

[0023] The detection bracket is sleeved on the outside of the transmission tube, two detection cameras are symmetrically fixed on both sides of one end of the detection bracket, and a light source is fixed on the other end of the detection bracket.

[0024] The utility model is further configured such that the first defect detection station further comprises:

[0025] a telescopic shaft inserted through the transmission tube from the rear end of the transmission tube and extending to the front side of the transmission tube;

[0026] A pneumatic clamping jaw, fixed to the front end of the telescopic shaft;

[0027] The servo driving mechanism is fixed to the rear end of the detection plate, the telescopic shaft is connected to the servo driving mechanism, and the servo driving mechanism is used to control the telescopic shaft to move forward and backward.

[0028] The utility model is further configured such that the second defect detection station comprises:

[0029] A second fixing seat, fixed to the front end of the detection plate;

[0030] A rotating shaft, which passes through the second fixing seat and extends from the rear end of the detection plate to the front side of the second fixing seat, and the rear end of the rotating shaft is fixed with a second driven wheel;

[0031] A second driving motor is fixed to the rear end of the detection plate, a second driving wheel is fixed to the output shaft end of the second driving motor, and the second driving wheel is connected to the second driven wheel through a second belt;

[0032] A detection seat connected to the front end of the rotating shaft;

[0033] The second detection camera is fixed on one side of the front end of the detection seat;

[0034] D detection camera is fixed on the other side of the front end of the detection base.

[0035] The utility model discloses a defect detection machine for chemical fiber industrial yarn rolled products. Compared with the prior art:

[0036] 1. The utility model directly performs visual defect detection on the chemical fiber yarn cakes on the yarn cart, which significantly improves the detection efficiency compared with the prior art which requires the chemical fiber yarn cakes to be transported;

[0037] 2. The utility model can make the wire car smoothly enter the detection space by setting the guiding mechanism, and can prevent the wire car from leaving the detection space during the detection process by setting the blocking member;

[0038] 3. The utility model sets a first defect detection station and a second defect detection station to classify and collect different defects of chemical fiber cakes, thereby greatly improving the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0040] Figure 2 It is a schematic diagram of the internal structure of the utility model.

[0041] Figure 3 It is a structural schematic diagram of the guiding mechanism of the utility model.

[0042] Figure 4 It is a structural schematic diagram of the defect detection mechanism of the utility model.

[0043] The numbers and letters in the figure represent the corresponding component names:

[0044] Among them: 100, rack; 101, detection space; 200, yarn car; 201, chemical fiber yarn cake; 301, translation Y axis module; 302, translation X axis module; 303, rotation module; 304, lifting Z axis module; 400, defect detection mechanism; 401, fixed plate; 402, detection plate; 403, connecting frame; 404, first defect detection station; 405, second defect detection station; 406, positioning camera; 4041, fixed seat 1; 4042 , transmission tube; 4043, driving motor 1; 4044, detection bracket; 4045, detection camera 1; 4046, light source; 4047, telescopic shaft; 4048, pneumatic clamp; 4049, servo driving mechanism; 4051, fixed seat 2; 4052, rotating shaft; 4053, driving motor 2; 4054, detection seat; 4055, detection camera 2; 4056, 3D detection camera; 500, bracket; 501, guide plate; 502, blocking member. DETAILED DESCRIPTION

[0045] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and through specific implementation methods. Among them, the accompanying drawings are only used for exemplary descriptions, and only represent schematic diagrams rather than physical drawings, and cannot be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the accompanying drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the accompanying drawings may be omitted.

[0046] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0047] See also Figure 1 and Figure 2As shown, a defect detection machine for chemical fiber industrial yarn rolled products includes: a yarn cart 200, which is configured to be set on the ground and can move on the ground, and a plurality of chemical fiber yarn cakes 201 are hung on both sides of the upper end of the yarn cart 200; a frame 100, which is configured to be fixed on the ground, and the interior of the frame 100 has a detection space 101, and the yarn cart 200 enters the detection space 101 of the frame 100 for detection after hanging the chemical fiber yarn cake 201; a moving mechanism, which is arranged in the frame 100, and the moving mechanism includes a translation Y-axis module 301, a translation X-axis module connected to the translation Y-axis module 301, and a moving mechanism. The translatory Y-axis module 301 is fixed to the top of the inner part of the frame 100; the translatory X-axis module 302 is connected to the slide seat of the translatory Y-axis module 301, the translatory X-axis module 302 is fixed to the lower end of the translatory Y-axis module 301, and the translatory Y-axis module 301 is used to control the translatory X-axis module 302 to move in the Y-axis direction; the rotating module 303 is connected to the slide seat of the translatory X-axis module 302, the rotating module 303 is fixed to the lower end of the translatory X-axis module 302, and the translatory X-axis module 302 is used to control the translatory X-axis module 302 to move in the Y-axis direction. Used to control the rotation module 303 to move in the X-axis direction; the lifting Z-axis module 304 is connected to the rotating seat of the rotation module 303, the lifting Z-axis module 304 is fixed to the lower end of the rotation module 303 and the rotation module 303 is used to control the lifting Z-axis module 304 to rotate 360 ​​degrees; the defect detection mechanism 400 is arranged in the detection space 101, and the defect detection mechanism 400 is connected to the sliding seat of the lifting Z-axis module 304; the defect detection mechanism 400 is used to visually detect the chemical fiber cake 201 located in the detection space 101, and the defect detection mechanism 400 is connected to the sliding seat of the lifting Z-axis module 304 Next, the lifting Z-axis module 304 is used to control the defect detection mechanism 400 to move in the Z-axis direction; compared with the prior art that requires the chemical fiber yarn cake 201 to be transported to the detection platform, the present technical solution directly pushes the silk cart 200 with the chemical fiber yarn cake 201 suspended thereon into the detection space 101 of the frame 100, and then controls the defect detection mechanism 400 to move in the Y-axis, X-axis, horizontal rotation of 360 degrees, and Z-axis directions in the detection space 101 through a moving mechanism, thereby realizing appearance defect detection of the chemical fiber yarn cake 201. It omits the transporting step and is more convenient for detection, and the flexibility of visual detection is high, which is very convenient.

[0048] See also Figure 2 and Figure 3As shown, a guiding mechanism is further provided at the lower part of the interior of the detection space 101, and the guiding mechanism includes two symmetrically arranged guiding members, and the guiding members include a bracket 500 and a guide plate 501, and both ends of the guide plate 501 are arranged to be inclined outward; the guiding mechanism is used to guide the wire car 200 so that the wire car 200 can smoothly enter the interior of the detection space 101, and the bracket 500 includes two parallel bracket rods, and the bracket rods are fixed to the lower end of the interior of the frame 100, and the guide plate 501 is an L-shaped structure, and the guide plate 501 is fixed to the inner side of the two bracket rods. A passing space for the wire car 200 to pass through is formed between the two guide plates 501, and the two guide plates 501 are arranged in parallel, and both ends of the guide plates 501 are arranged to be inclined outward, and both ends of the two guide plates 501 form a conical guiding opening for the wire car 200 to enter.

[0049] See also Figure 3 As shown, as a preferred solution, the guiding mechanism further includes a blocking member 502, which is detachably fixed between the two guide plates 501. The setting of the blocking member 502 mainly plays a blocking role, which can prevent the wire car 200 from excessive displacement, that is, it can make the wire car 200 reach the correct position and wait for subsequent detection; as a further preferred solution, the blocking member 502 is a plate-like structure, and the blocking member 502 is arranged at one end of the guiding mechanism, that is, one end of the two guide plates 501.

[0050] See also Figure 4As shown, the defect detection mechanism 400 includes: a fixed plate 401, connected to the lifting Z-axis module 304; a detection plate 402, which is inclined with the fixed plate 401, and the detection plate 402 and the fixed plate 401 are connected via a connecting frame 403; a first defect detection station 404, which is arranged on one side of the surface of the detection plate 402; a second defect detection station 405, which is arranged on the other side of the surface of the detection plate 402; in the above technical solution, when the chemical fiber yarn cake 201 is hung on the silk car 200, in order to prevent the chemical fiber yarn cake 201 from falling during the movement, the chemical fiber yarn cake 201 is inclined on the silk car 200, and in order to perform appearance defect detection on the chemical fiber yarn cake 201 located on the silk car 200, the detection plate 402 It is also arranged at an inclination, that is, the detection plate 402 is arranged parallel to the top surface of the chemical fiber yarn cake 201, and the fixed plate 401 is connected to the lifting Z-axis module 304, that is, the fixed plate 401 is connected to the sliding lifting plate of the lifting Z-axis module 304; the detection plate 402 and the fixed plate 401 are connected by a connecting frame 403, and the connecting frame 403 can also play a role in angle adjustment, that is, when the inclination angle of the detection plate 402 deviates, the angle of the detection plate 402 can be adjusted by adjusting the connecting frame 403; the first defect detection station 404 is used to detect the hair, capillary balls and looped wires appearing on the top surface of the chemical fiber yarn cake 201; the second defect detection station 405 is used to detect the stray wire and oily dirt appearing on the top surface of the chemical fiber yarn cake 201.

[0051] See also Figure 4 As shown, a positioning camera 406 is fixed at the top of the middle part of the detection plate 402, and the positioning camera 406 is used for visual positioning of the defect detection mechanism 400; in the above technical solution, since the chemical fiber yarn cake 201 enters the detection space 101 through the yarn cart 200, even if a guiding mechanism is provided and a blocking member 502 is provided in the guiding mechanism, it is impossible to ensure that the yarn cart 200 can reach the correct detection position. Therefore, the existence of the positioning camera 406 can take a picture of the first chemical fiber yarn cake 201 initially located at the top, so as to feed back the information to the control system, and the position of the chemical fiber yarn cake 201 is calculated by the control system. The position information is fed back to the defect detection mechanism 400, so that the defect detection mechanism 400 is controlled by the moving mechanism to perform visual defect detection on the chemical fiber silk cake 201. It is worth noting that in most cases, visual positioning only needs to collect the position data of the first chemical fiber silk cake 201 located at the top, and the remaining chemical fiber silk cakes 201 do not need to be visually positioned. However, if the position of the chemical fiber silk cake 201 is always changing, the positioning camera 406 can also perform visual positioning for each chemical fiber silk cake 201. The positioning camera 406 is a prior art, and technical personnel in this field can select it according to actual needs.

[0052] See also Figure 4As shown in the figure, the first defect detection station 404 includes: a first fixed seat 4041, fixed to the front end of the detection plate 402; a transmission pipe 4042, which passes through the first fixed seat 4041 from the rear end of the detection plate 402 and extends to the front side of the first fixed seat 4041. A first driven wheel is fixed to the outside of the rear end of the transmission pipe 4042; a first driving motor 4043, fixed to the rear end of the detection plate 402. A first driving wheel is fixed to the output shaft end of the first driving motor 4043. The first driving wheel is connected to the first driven wheel by a first belt; a detection bracket 4044, sleeved on the outside of the transmission pipe 4042. Two first detection cameras 4045 are symmetrically fixed on both sides of one end of the detection bracket 4044. A light source 4046 is fixed to the other end of the detection bracket 4044; in the above technical solution, the light source 4046 is a planar light source. A first through hole is provided at one end of the detection plate 402. A first bearing is arranged in the first through hole. A second bearing is also arranged inside the first fixed seat 4041. The transmission pipe 4042 passes through the first bearing, the second bearing and the first fixed seat 4041 in sequence and extends to the outside of the fixed seat 4041. Thus, when the first driving motor 4043 drives the first driven wheel to control the transmission pipe 4042 to rotate, the first fixed seat 4041 does not rotate; the detection bracket 4044 is of a "C" - shaped structure. The detection bracket 4044 is sleeved on the outside of the transmission pipe 4042. The detection bracket 4044 is located outside the first fixed seat 4041. Therefore, the detection bracket 4044 can rotate with the rotation of the transmission pipe 4042, that is, the first driving motor 4043 can control the detection bracket 4044 to rotate. The first detection cameras 4045 and the light source 4046 are located at opposite ends. When detecting the chemical fiber cake 201, the light source 4046 provides light for the first detection cameras 4045, and the first detection cameras 4045 take pictures of the top surface of the chemical fiber cake 201, and then feedback the photo information to the control system. The control system judges whether there are defects such as hair filaments, hair filament clusters and loop filaments on the top surface of the chemical fiber cake 201 according to the preset information, and feeds back the information of whether there are defects through the display screen;It is worth noting that the top surface of the chemical fiber cake 201 is in a vertically inclined state when it is suspended, and when the detection camera 4045 is in the initial detection position, the detection camera 4045 is arranged downward. In addition, the purpose of setting two detection cameras 4045 is that since the middle part of the chemical fiber cake 201 has a bobbin, the two detection cameras 4045 are located on both sides above the bobbin to take pictures of the top surface of the chemical fiber cake 201, so as to facilitate more comprehensive visual collection of the top surface of the chemical fiber cake 201. Moreover, the driving motor 4043 can control the detection camera 4045 and the light source 4046 to rotate, that is, all-round visual capture and photography can be achieved. Under normal circumstances, the driving motor 4043 will control the detection camera 4045 to stop after rotating a certain angle, and then control it to rotate after the photography is completed. The detection camera 4045 is a prior art, and those skilled in the art can select it according to actual needs; in addition, the first bearing can be a ball bearing. ;

[0053] See also Figure 4As shown, the first defect detection station 404 further includes: a telescopic shaft 4047, which is inserted through the transmission tube 4042 from the rear end of the transmission tube 4042 and extends to the front side of the transmission tube 4042; a pneumatic clamp 4048, which is fixed to the front end of the telescopic shaft 4047; a servo driving mechanism 4049, which is fixed to the rear end of the detection plate 402, the telescopic shaft 4047 is connected to the servo driving mechanism 4049, and the servo driving mechanism 4049 is used to control the telescopic shaft 4047 to move forward and backward; The telescopic shaft 4047 passes through the transmission tube 4042. Therefore, the axial movement of the telescopic shaft 4047 will not affect the transmission tube 4042. At the same time, the circumferential movement of the transmission tube 4042 will not affect the telescopic shaft 4047. The front end of the telescopic shaft 4047 is fixed with a pneumatic clamp 4048. Due to the presence of the positioning camera, the positioning camera has collected the position of the chemical fiber cake 201. The moving mechanism will drive the defect detection mechanism 400 to move to the correct position, and then the servo will be driven. The mechanism 4049 works, and the pneumatic clamping claw 4048 is pushed into the bobbin of the chemical fiber cake 201 through the telescopic shaft 4047, and is stretched to grab the chemical fiber cake 201, and then the telescopic shaft 4047 is controlled to retract by the servo driving mechanism 4049, so that the chemical fiber cake 201 is located at the correct detection position, and then the chemical fiber cake 201 remains stationary, and the detection camera 4045 and the light source 4046 are driven by the driving motor 4043 to collect images of the chemical fiber cake 201. After the collection is completed, Push the chemical fiber cake 201 to its original position; preferably, in order to reduce the impact between the telescopic shaft 4047 and the transmission tube 4042, lubricating oil can be added to the transmission tube 4042, or a bearing can be arranged in the transmission tube 4042; in addition, the servo driving mechanism 4049 is a single-axis slide, an L-shaped fixed seat is fixed at the sliding end of the single-axis slide, and then the telescopic shaft 4047 is connected to the fixed seat, so that the servo driving mechanism 4049 can control the telescopic shaft 4047 to perform axial movement.

[0054] See also Figure 4As shown in the figure, the second defect detection station 405 includes: a second fixed seat 4051 fixed to the front end of the detection board 402; a rotating shaft 4052 passing through the second fixed seat 4051 from the rear end of the detection board 402 and extending to the front side of the second fixed seat 4051, with a second driven wheel fixed to the rear end of the rotating shaft 4052; a second driving motor 4053 fixed to the rear end of the detection board 402, with a second driving wheel fixed to the output shaft end of the second driving motor 4053, and the second driving wheel and the second driven wheel are connected by a second belt; a detection seat 4054 connected to the front end of the rotating shaft 4052; a second detection camera 4055 fixed to one side of the front end of the detection seat 4054; a 3D detection camera 4066 fixed to the other side of the front end of the detection seat 4054. In the above technical solution, a second through hole is provided at the other end of the detection board 402, a third bearing is arranged in the second through hole, a fourth bearing is further arranged inside the second fixed seat 4051, the transmission shaft 4052 passes through the third bearing, the fourth bearing and the second fixed seat 4051 in sequence and extends to the outside of the second fixed seat 4051, and the second driving motor 4053 controls the rotation of the transmission shaft 4052 by controlling the second driving wheel and the second driven wheel. Since the detection seat 4054 is connected to the transmission shaft 4052, the second driving motor 4053 can control the rotation of the detection seat 4054. The detection seat 4054 is of a "C" - shaped structure, and the second detection camera 4055 and the 3D detection camera are located on both sides of the detection seat 4054. It should be noted that a light source is further arranged outside the second detection camera 4055. The light source is a planar light source, and a through hole for the lens of the second detection camera 4055 to extend out is provided in the middle part of the light source. Both the second detection camera 4055 and the 3D detection camera are prior arts, and those skilled in the art can select according to actual needs. The second detection camera 4055 and the 3D detection camera 4066 are used to take pictures of the top surface of the chemical fiber cake 201, and then feedback the photo information to the control system. The control system judges whether there are defects such as oil stains, sundries and snagged filaments on the top surface of the chemical fiber cake 201 according to the preset information, and feeds back the information of whether there are defects through the display screen; the 3D detection camera performs 3D imaging, extracts the contour for calculation, and is not affected by the product or the environment.

[0055] In the above - mentioned technical solution, by setting the first defect detection station 404 and the second defect detection station 405, the defect detection of fuzz, fuzz balls, looped filaments, snagged filaments and oil stains and sundries on the top surface of the chemical fiber cake 201 can be fully realized.

[0056] The working principle of this technical solution is as follows:

[0057] First, the silk cart 200 with the chemical fiber silk cake 201 hanging thereon is manually pushed into the detection space 101, and then the moving mechanism drives the defect detection mechanism 400 to move, and the positioning camera 406 of the defect detection mechanism 400 locates the position of the chemical fiber silk cake 201, and then the moving mechanism controls the defect detection mechanism 400 to move to the preset position, and then the second defect detection station 405 works first to perform defect detection of tripped silk and oil and dirt on the first chemical fiber silk cake 201. During the working process of the second defect detection work 405, the driving motor 2 drives the detection seat to rotate, that is, it stops taking pictures after rotating a certain angle, and continues to rotate after taking pictures until the image acquisition is completed, and then the moving mechanism drives the defect detection machine 406 ... The structure 400 moves. At this time, the first defect detection station 404 performs defect detection on the first chemical fiber yarn cake 201 for hairy yarn, hairy yarn balls and looped yarn, and the second defect detection station 405 performs defect detection on the second chemical fiber yarn cake 201 for tripped yarn and oil and dirt. When the first defect detection work 404 is performing detection, the chemical fiber yarn cake 201 is firstly grabbed by the pneumatic clamp and transported to the correct detection position, and then the driving motor starts to work, driving the detection bracket to rotate, that is, it rotates a certain angle and stops to take pictures, and continues to rotate after taking pictures until the image acquisition is completed. According to this process, all the chemical fiber yarn cakes 201 on the yarn car 200 are photographed and analyzed and fed back through the control system, and the detection work is completed.

[0058] It is worth noting that the translation Y-axis module 301, translation X-axis module 302, rotation module 303 and lifting Z-axis module 304 are all existing technologies, and those skilled in the art can select them according to actual needs.

[0059] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.

[0060] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A defect detection machine for chemical fiber industrial yarn rolled products, characterized in that: include: A yarn cart (200), wherein a plurality of chemical fiber yarn cakes (201) are suspended on both sides of the upper end of the yarn cart (200); A frame (100), wherein the frame (100) has a detection space (101) inside, and the detection space (101) is for the wire cart (200) to enter; A moving mechanism is arranged in the frame (100), the moving mechanism comprising a translation Y-axis module (301), a translation X-axis module (302) connected to the translation Y-axis module (301), a rotation module (303) connected to the translation X-axis module (302), and a lifting Z-axis module (304) connected to the rotation module (303); The defect detection mechanism (400) is arranged in the detection space (101), and the defect detection mechanism (400) is connected to the lifting Z-axis module (304).

2. The defect detection machine for chemical fiber industrial yarn rolled products according to claim 1, characterized in that: A guiding mechanism is also provided at the lower part of the detection space (101), the guiding mechanism comprising two symmetrically arranged guiding members, the guiding members comprising a bracket (500) and a guiding plate (501), and both ends of the guiding plate (501) are arranged to be inclined outwards.

3. The defect detection machine for chemical fiber industrial yarn rolled products according to claim 2 is characterized by: The guiding mechanism further comprises a blocking member (502), and the blocking member (502) is detachably fixed between the two guiding plates (501).

4. The defect detection machine for chemical fiber industrial yarn rolled products according to claim 1, characterized in that: The defect detection mechanism (400) comprises: A fixed plate (401) connected to the lifting Z-axis module (304); The detection plate (402) is arranged obliquely with respect to the fixing plate (401), and the detection plate (402) and the fixing plate (401) are connected via a connecting frame (403); A first defect detection station (404) is disposed on one side of the surface of the detection plate (402); The second defect detection station (405) is arranged on the other side of the surface of the detection plate (402).

5. The defect detection machine for chemical fiber industrial yarn rolled products according to claim 4, characterized in that: A positioning camera (406) is fixed to the top of the middle portion of the detection plate (402), and the positioning camera (406) is used for visual positioning of the defect detection mechanism (400).

6. The defect detection machine for chemical fiber industrial yarn rolled products according to claim 4, characterized in that: The first defect detection station (404) comprises: A fixing seat 1 (4041), fixed to the front end of the detection plate (402); A transmission tube (4042) passes through a fixing seat (4041) from a rear end of the detection plate (402) and extends to the front side of the fixing seat (4041), and a driven wheel (4042) is fixed to the rear end of the transmission tube (4042); A driving motor 1 (4043) is fixed to the rear end of the detection plate (402); a driving wheel 1 is fixed to the output shaft end of the driving motor 1 (4043); and the driving wheel 1 is connected to the driven wheel 1 via a belt 1; The detection bracket (4044) is sleeved on the outside of the transmission tube (4042), and two detection cameras (4045) are symmetrically fixed on both sides of one end of the detection bracket (4044), and a light source (4046) is fixed on the other end of the detection bracket (4044).

7. The defect detection machine for chemical fiber industrial yarn rolled products according to claim 6, characterized in that: The first defect detection station (404) also includes: a telescopic shaft (4047) which is inserted through the transmission tube (4042) from the rear end of the transmission tube (4042) and extends to the front side of the transmission tube (4042); A pneumatic clamp (4048) fixed to the front end of the telescopic shaft (4047); The servo driving mechanism (4049) is fixed to the rear end of the detection plate (402), the telescopic shaft (4047) is connected to the servo driving mechanism (4049), and the servo driving mechanism (4049) is used to control the forward and backward movement of the telescopic shaft (4047).

8. The defect detection machine for chemical fiber industrial yarn rolled products according to claim 4, characterized in that: The second defect detection station (405) comprises: A second fixing seat (4051), fixed to the front end of the detection plate (402); A rotating shaft (4052) passes through the second fixing seat (4051) from the rear end of the detection plate (402) and extends to the front side of the second fixing seat (4051), and a second driven wheel is fixed to the rear end of the rotating shaft (4052); A second driving motor (4053) is fixed to the rear end of the detection plate (402); a second driving wheel is fixed to the output shaft end of the second driving motor (4053); the second driving wheel is connected to the second driven wheel via a second belt; A detection seat (4054) connected to the front end of the rotating shaft (4052); A second detection camera (4055) is fixed to one side of the front end of the detection seat (4054); The 3D detection camera (4066) is fixed to the other side of the front end of the detection base (4054).

Citation Information

Patent Citations

  • Spinning cake appearance detection equipment and control method thereof

    CN116046784A