PLC-IOT communication module detection device and detection system

By designing a PLC-IOT communication module detection device, the control unit sends the detection scheme to multiple test base plates, and simultaneously detecting multiple IoT communication modules is achieved, solving the problem of low detection efficiency in the prior art and improving detection efficiency and cost-effectiveness.

CN222897260UActive Publication Date: 2025-05-23CHINA GRIDCOM
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Patent Information

Application Number
CN202421937306.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-05-23
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The existing PLC-IOT communication module detection technology can only be tested for a single IoT communication module, and the detection efficiency is low and cannot meet the needs of mass production inspection.

Method used

A PLC-IOT communication module detection device is designed, including at least one test base plate and a control unit. After receiving the test plan, the control unit sends the test plan to multiple test base plates simultaneously to realize simultaneous detection of multiple IoT communication modules to be tested.

Benefits of technology

By simultaneously detecting multiple IoT communication modules, the detection efficiency is significantly improved, labor costs are reduced, and batch inspection is realized.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a PLC-IOT communication module detection device and detection system, the PLC-IOT communication module detection device comprises at least one test bottom plate, each test bottom plate is suitable for being connected with an Internet of Things communication module to be detected; and the control unit is connected with each test bottom plate, and the control unit is configured to send a detection scheme to the corresponding test bottom plate under the condition of receiving a pre-configured detection scheme, so that the corresponding test bottom plate detects the corresponding to-be-tested Internet of Things communication module according to the detection scheme. According to the device, after the control unit receives the detection scheme, the detection scheme can be simultaneously sent to the plurality of test bottom plates, so that the plurality of to-be-tested internet-of-things communication modules can be simultaneously detected, and the detection efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the field of electric power technology, and in particular to a PLC-IOT communication module detection device and detection system. Background Art

[0002] PLC (Power Line Communication)-IOT (Internet of Things) technology can transmit network signals through power lines. The device can be connected to the network as soon as it is powered on. The transmission distance can be several kilometers, and users do not need to build an additional network. As the demand for PLC-IOT communication modules gradually increases, production and testing of PLC-IOT communication modules is essential. The testing scheme in related technologies tests a single IoT communication module. Therefore, the testing efficiency is low and cannot meet the needs of mass production testing. Utility Model Content

[0003] The utility model aims to solve one of the technical problems in the related art at least to a certain extent. To this end, the first purpose of the utility model is to propose a PLC-IOT communication module detection device, after receiving the detection scheme, the control unit can send the detection scheme to multiple test boards at the same time, so that multiple IoT communication modules to be tested can be detected at the same time, thereby improving the detection efficiency.

[0004] The second purpose of the utility model is to provide a PLC-IOT communication module detection system.

[0005] To achieve the above-mentioned purpose, according to the first aspect of the embodiment of the utility model, a PLC-IOT communication module detection device is proposed, including: at least one test baseboard, each test baseboard is suitable for connecting a IoT communication module to be tested; a control unit, the control unit is respectively connected to each test baseboard, and the control unit is configured to send the detection scheme to the corresponding test baseboard when receiving a pre-configured detection scheme, so that the corresponding test baseboard can detect the corresponding IoT communication module to be tested according to the detection scheme.

[0006] According to the PLC-IOT communication module detection device of the embodiment of the utility model, it includes at least one test base plate and a control unit, wherein each test base plate is suitable for connecting a tested IoT communication module, and the control unit is respectively connected to each test base plate, and the control unit is configured to send the detection scheme to the corresponding test base plate when receiving a pre-configured detection scheme, so that the corresponding test base plate detects the corresponding IoT communication module to be tested according to the detection scheme. Thus, after receiving the detection scheme, the control unit sends the detection scheme to multiple test base plates at the same time, so that multiple test base plates can detect the corresponding IoT communication modules to be tested at the same time, realizing batch detection, thereby improving detection efficiency.

[0007] According to an embodiment of the utility model, each test baseboard is also suitable for connecting to a companion test communication module, wherein the companion test communication module is configured to perform power communication with the corresponding IoT communication module to be tested so as to perform networking test on the corresponding IoT communication module to be tested.

[0008] According to an embodiment of the utility model, each test baseboard includes: a control chip; a voltage conversion module, the input end of the voltage conversion module is suitable for connecting a DC power supply, and the voltage conversion module is configured to perform voltage conversion on the DC power supply to generate a power supply to power the control chip; a voltage acquisition module, the output end of the voltage acquisition module is connected to the control chip, and the voltage acquisition module is configured to collect the test point voltage of the corresponding IoT communication module to be tested, obtain a voltage sampling value, and send the voltage sampling value to the control chip, so that the control chip can judge whether the voltage of the corresponding IoT communication module to be tested is abnormal according to the voltage sampling value; an accompanying test module interface, one end of the accompanying test module interface is suitable for connecting the corresponding accompanying test communication module, and the other end of the accompanying test module interface is connected to the control chip connected; a current acquisition module and an adapter interface, one end of the current acquisition module is connected to the control chip, the other end of the current acquisition module is connected to one end of the adapter interface, the other end of the adapter interface is suitable for connecting to the corresponding IoT communication module to be tested through the adapter, the current acquisition module is configured to collect the current of the corresponding IoT communication module to be tested, obtain the current sampling value, and send the current sampling value to the control chip, so that the control chip performs power consumption test on the corresponding IoT communication module to be tested according to the current sampling value; a communication interface, one end of the communication interface is connected to the control chip, and the other end of the communication interface is connected to the control unit; a hardware interface, one end of the hardware interface is connected to the control chip, and the other end of the hardware interface is connected to the control unit to power the control unit.

[0009] According to one embodiment of the utility model, the adapter includes: an IoT module interface, which is suitable for connecting a corresponding IoT communication module to be tested; a zero-crossing detection module, one end of which is connected to the IoT module interface to detect the zero-crossing signal of the alternating current; and a standard interface, one end of which is respectively connected to the other end of the zero-crossing detection module and the IoT module interface, and the other end of the standard interface is connected to the other end of the adapter interface.

[0010] According to one embodiment of the utility model, the PLC-IOT communication module detection device also includes: a power supply unit, the input end of the power supply unit is suitable for connecting to the mains, the output end of the power supply unit is connected to the input end of the voltage conversion module, and the power supply unit is configured to generate a DC power supply based on the mains and provide the DC power supply to the voltage conversion module.

[0011] According to one embodiment of the utility model, the power supply unit includes: a protection module, one end of the protection module is suitable for connecting to the mains power so as to cut off the connection with the mains power when leakage is detected; a filtering module, the input end of the filtering module is connected to the output end of the protection module so as to filter out noise in the mains power; a switching power supply, the input end of the switching power supply is connected to the input end of the filtering module, the output end of the switching power supply is connected to the input end of the voltage conversion module, and the switching power supply is configured to generate a DC power supply according to the filtered mains power and provide the DC power supply to the voltage conversion module.

[0012] According to an embodiment of the present utility model, the IoT communication module to be tested is one of a single-phase IoT module, a three-phase IoT module and a concentrator IoT module.

[0013] According to one embodiment of the utility model, when the IoT communication module to be tested is a single-phase IoT module or a three-phase IoT module, the corresponding accompanying communication module to be tested is a concentrator IoT module; or when the IoT communication module to be tested is a concentrator IoT module, the corresponding accompanying communication module to be tested is a single-phase IoT module or a three-phase IoT module.

[0014] According to one embodiment of the utility model, the PLC-IOT communication module detection device also includes: at least one programmable attenuator, the input end of each programmable attenuator is suitable for connecting to a test baseboard, the output end of each programmable attenuator is suitable for connecting to a corresponding IoT communication module to be tested, and each programmable attenuator is configured to attenuate the power line communication signal to perform a performance test on the corresponding IoT communication module to be tested.

[0015] According to one embodiment of the utility model, the PLC-IOT communication module detection device also includes: a display unit, the display unit is connected to the control unit, and the control unit is also configured to receive the detection data and detection results sent by each test baseboard, and send the detection data and detection results to the display unit, so that the display unit can display the detection data and detection results.

[0016] According to one embodiment of the utility model, the control unit is further adapted to connect to the server to receive a detection scheme configured by the server according to the address of each IoT communication module to be tested, and upload the detection result to the server.

[0017] According to one embodiment of the utility model, the PLC-IOT communication module detection device also includes: a test rack, which is suitable for placing each test base plate, the control unit and each IoT communication module to be tested.

[0018] According to one embodiment of the utility model, each test base plate is also connected to the test rack, and a trigger switch is provided on each test base plate. Each test base plate is also configured to control the valve of the test rack to open when the corresponding trigger switch is triggered, so as to place the corresponding IoT communication module to be tested.

[0019] To achieve the above-mentioned purpose, according to a second aspect of the present utility model, a PLC-IOT communication module detection system is proposed, comprising: a PLC-IOT communication module detection device according to any one of the aforementioned embodiments.

[0020] According to the PLC-IOT communication module detection system of the embodiment of the utility model, by adopting the above-mentioned PLC-IOT communication module detection device, after receiving the detection plan, the control unit can send the detection plan to multiple test baseboards at the same time, so that multiple IoT communication modules to be tested can be detected at the same time, thereby improving the detection efficiency.

[0021] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of a PLC-IOT communication module detection device in the related art;

[0023] Figure 2 It is a structural schematic diagram of a PLC-IOT communication module detection device according to an embodiment of the utility model;

[0024] Figure 3 It is a structural schematic diagram of a PLC-IOT communication module detection device according to another embodiment of the utility model;

[0025] Figure 4 is a schematic structural diagram of a test base plate according to an embodiment of the utility model;

[0026] Figure 5 is a schematic structural diagram of an adapter according to an embodiment of the utility model;

[0027] Figure 6 It is a structural schematic diagram of a PLC-IOT communication module detection device according to another embodiment of the utility model;

[0028] Figure 7 It is a structural schematic diagram of a PLC-IOT communication module detection device according to another embodiment of the utility model;

[0029] Figure 8 It is a structural schematic diagram of a PLC-IOT communication module detection system according to an embodiment of the utility model. DETAILED DESCRIPTION

[0030] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0031] It should be noted that this application is made based on the inventor's understanding and research of the following issues:

[0032] PLC-IOTPLC-IOT communication module detection device in related technology Figure 1As shown, PC 400 (Personal Computer) communicates with the test base plate 10 through a USB (Universal Serial Bus) port, and PC 400 has a host computer test software. The test base plate 10 and the IoT communication module 200 to be tested use a service serial port for data exchange, such as USART (Universal Synchronous / Asynchronous Receiver / Transmitter) or RS485, and the test base plate 10 is used to perform hardware testing on the IoT communication module 200 to be tested. The test base plate 10 is plugged with a test companion communication module 300, and the test companion communication module 300 can be a single-phase IoT communication module, a three-phase IoT communication module, or a concentrator IoT communication module. The test process and control center in the related art are the host computer test software, the PC 400 end is the main control center and data storage center, and the PC 400 end is responsible for reading the detection scheme script file and the detection process control, so as to complete the detection of a single IoT communication module.

[0033] Therefore, the detection device in the related art only supports the test of a single IoT communication module, and the detection efficiency is low. Moreover, because one PC 400 detects one IoT communication module, when multiple IoT communication modules need to be detected, each PC 400 needs to configure the detection scheme and detection parameters, so the operation is difficult, the cost is high, and it takes a long time to modify the detection scheme. In addition, because each PC 400 stores the detection results and detection logs of the corresponding IoT communication module, the detection results and detection logs cannot be centrally managed, and the maintenance workload is large.

[0034] Based on this, an embodiment of the utility model provides a PLC-IOT communication module detection device and detection system. After receiving the detection plan, the control unit can send the detection plan to multiple test boards at the same time, so that multiple IoT communication modules to be tested can be detected at the same time, thereby improving the detection efficiency.

[0035] The following describes the PLC-IOT communication module detection device and detection system of the embodiment of the utility model with reference to the accompanying drawings.

[0036] Figure 2 1 is a schematic diagram of the structure of a PLC-IOT communication module detection device according to an embodiment of the present utility model. Figure 2 As shown, the PLC-IOT communication module detection device 100 includes: at least one test baseboard 10 and a control unit 20.

[0037] Among them, each test baseboard 10 is suitable for connecting an IoT communication module 200 to be tested; the control unit 20 is respectively connected to each test baseboard 10, and the control unit 20 is configured to send the detection scheme to the corresponding test baseboard 10 when receiving a pre-configured detection scheme, so that the corresponding test baseboard 10 can detect the corresponding IoT communication module 200 to be tested according to the detection scheme.

[0038] Specifically, the PLC-IOT communication module detection device 100 includes at least one test baseboard 10, which is the core execution mechanism in the PLC-IOT communication module detection device 100 and is used to execute the detection items in the detection scheme. The control unit 20 is the control center in the PLC-IOT communication module detection device 100. When the control unit 20 receives the pre-configured detection scheme, it can determine which test baseboards 10 correspond to the IoT communication modules 200 to be tested that need to be tested according to the detection scheme, and then send the detection scheme to the corresponding test baseboard 10, and the corresponding test baseboard 10 detects the corresponding IoT communication modules 200 to be tested according to the detection items in the detection scheme.

[0039] In an optional implementation, the control unit 20 may be a control chip 101 , and a maximum of 10 test baseboards 10 may be provided in the PLC-IOT communication module detection device 100 .

[0040] It should be noted that the detection items include but are not limited to: scanning the code to write MAC (Media Access Control Address) address, read-write chip ID (Identification), read-write module ID, test point voltage (for example 12V, 3.3V, 1.2V), network port, serial port, low-voltage pin, manufacturer code configuration and comparison, secondary information writing and comparison, software version comparison, PLC networking, zero-crossing detection and local function code rewriting.

[0041] In the above embodiment, after receiving the detection plan, the control unit sends the detection plan to multiple test baseboards at the same time, so that the multiple test baseboards can simultaneously detect the corresponding IoT communication modules to be tested, thereby realizing batch testing, thereby improving detection efficiency and reducing labor costs.

[0042] In some embodiments, Figure 3 As shown, each test base plate 10 is also suitable for connecting a companion test communication module 300 , wherein the companion test communication module 300 is configured to perform power communication with the corresponding IoT communication module 200 to be tested, so as to perform networking test on the corresponding IoT communication module 200 to be tested.

[0043] Specifically, each test baseboard 10 is respectively connected to a tested IoT communication module 200 and a companion test communication module 300. The tested IoT communication module 200 can perform power line communication with the corresponding companion test communication module 300. Therefore, the corresponding tested IoT communication module 200 can be networked and tested.

[0044] In some embodiments, the IoT communication module 200 to be tested is one of a single-phase IoT module, a three-phase IoT module, and a concentrator IoT module.

[0045] It can be understood that the IoT communication module 200 to be tested in this embodiment is not limited to a single-phase IoT module, but can also be a three-phase IoT module and a concentrator IoT module, so the PLC-IOT communication module detection device 100 has strong scalability and high flexibility.

[0046] In some embodiments, when the IoT communication module 200 to be tested is a single-phase IoT module or a three-phase IoT module, the corresponding accompanying communication module 300 to be tested is a concentrator IoT module; or when the IoT communication module 200 to be tested is a concentrator IoT module, the corresponding accompanying communication module 300 to be tested is a single-phase IoT module or a three-phase IoT module.

[0047] Specifically, because the IoT communication module 200 to be tested and the corresponding accompanying communication module 300 need to communicate, the IoT communication module 200 to be tested and the corresponding accompanying communication module 300 need to be different types of communication modules, so that the IoT communication module 200 to be tested and the corresponding accompanying communication module 300 can be successfully networked. Therefore, when the IoT communication module 200 to be tested is a single-phase IoT module or a three-phase IoT module, the corresponding accompanying communication module 300 is a concentrator IoT module; when the IoT communication module 200 to be tested is a concentrator IoT module, the corresponding accompanying communication module 300 is a single-phase IoT module or a three-phase IoT module.

[0048] In the above embodiment, the test baseboard is also connected to a companion test communication module, and the companion test communication module can communicate with the IoT communication module to be tested, thereby performing a networking test on the IoT communication module to be tested.

[0049] In some embodiments, Figure 4As shown, each test baseboard 10 includes: a control chip 101, a voltage conversion module 102, a voltage acquisition module 103, a test module interface 104, a current acquisition module 105 and an adapter interface 106, a communication interface 107, and a hardware interface 108, wherein the input end of the voltage conversion module 102 is suitable for connecting a DC power supply, and the voltage conversion module 102 is configured to perform voltage conversion on the DC power supply to generate a power supply to supply power to the control chip 101; the output end of the voltage acquisition module 103 is connected to the control chip 101, and the voltage acquisition module 103 is configured to collect the test point voltage of the corresponding IoT communication module 200 to be tested, obtain a voltage sampling value, and send the voltage sampling value to the control chip 101, so that the control chip 101 can judge whether the voltage of the corresponding IoT communication module 200 to be tested is abnormal according to the voltage sampling value; one end of the test module interface 104 is suitable for connecting the corresponding test communication module 30 0, the other end of the accompanying test module interface 104 is connected to the control chip 101; one end of the current acquisition module 105 is connected to the control chip 101, and the other end of the current acquisition module 105 is connected to one end of the adapter interface 106, and the other end of the adapter interface 106 is suitable for connecting the corresponding IoT communication module 200 to be tested through the adapter 30. The current acquisition module 105 is configured to collect the current of the corresponding IoT communication module 200 to be tested, obtain the current sampling value, and send the current sampling value to the control chip 101, so that the control chip 101 performs a power consumption test on the corresponding IoT communication module 200 to be tested according to the current sampling value; one end of the communication interface 107 is connected to the control chip 101, and the other end of the communication interface 107 is connected to the control unit 20; one end of the hardware interface 108 is connected to the control chip 101, and the other end of the hardware interface 108 is connected to the control unit 20 to power the control unit 20.

[0050] Specifically, the control chip 101 can control the peripheral circuit according to the detection scheme sent by the control unit 20, and can also generate a detection result according to the detection data fed back by the peripheral circuit. The control chip 101 can be integrated with a storage chip, and the chip resources are led out through a double-row pin interface and connected to the motherboard. The voltage conversion module 102 includes a DC-DC (direct current-direct current) switching regulator chip (not shown), and the DC power supply is converted by the DC-DC switching regulator chip to generate a power supply for the control chip 101, thereby supplying power to the control chip 101 and the peripheral circuit. For example, assuming that the voltage of the DC power supply is 24V, the voltage conversion module 102 steps down the DC power supply to generate multiple power supplies, and the voltages of the multiple power supplies are 12V, 5V and 3.3V respectively, to supply power to the control chip 101 and the peripheral circuit. The voltage acquisition module 103 includes 6 ADC (Analog-to-Digital Converter) voltage acquisition submodules (not shown), each ADC voltage acquisition submodule supports a maximum of 24V voltage acquisition, and each ADC voltage acquisition submodule contacts the test point (e.g., 12V, 3.3V, 1.2V) of the corresponding IoT communication module 200 to be tested through a probe to collect the test point voltage of the corresponding IoT communication module 200 to be tested. The accompanying test communication module 300 can be directly inserted into the accompanying test module interface 104. The adapter interface 106 is connected to the weak current interface of the corresponding IoT communication module 200 to be tested through the adapter 30, and the weak current interface includes GPIO (General Purpose Input / Output), USART and network port, and the adapter 30 is a communication conversion unit between the test base plate 10 and the corresponding IoT communication module 200 to be tested. The current acquisition module 105 acquires the current of the corresponding IoT communication module 200 to be tested, and obtains the current sampling value. According to the current sampling value, the static power consumption and dynamic power consumption of the corresponding IoT communication module 200 to be tested can be calculated. The control chip 101 is connected to the control unit 20 through the communication interface 107 and the hardware interface 108. The communication interface 107 is used to perform TCP (Transmission Control Protocol) communication with the control unit 20. The hardware interface 108 can be a USB interface. The control chip 101 can supply power to the control unit 20 through the USB interface.

[0051] Further, such as Figure 4As shown, the test baseboard 10 also includes a metering chip 109 and an AC power consumption test interface 110, a debugging serial port and a reset button 111, a power line interface 112, and an expansion interface 113, wherein the metering chip 109 can calculate the AC power consumption, for example, a type II collector (not shown) can be connected to the AC power consumption test interface 110 to calculate the AC power consumption of the type II collector; the debugging serial port is used to print system information and test logs, and the system is reset when the reset button is triggered; the power line interface 112 is used to connect a 220V, 50Hz AC power supply; the expansion interface 113 is used to perform functional expansion, thereby realizing different functional tests. The hardware interface 108 can also be connected to a scanner, which can scan the MAC address of the corresponding IoT communication module 200 to be tested, and then write the corresponding IoT communication module 200 to be tested through the control chip 101.

[0052] In an optional embodiment, the accompanying test module interface 104 includes a first accompanying test module interface 1041 and a second accompanying test module interface 1042. When the accompanying test communication module 300 is a single-phase Internet of Things module or a three-phase Internet of Things module, the accompanying test communication module 300 is connected to the first accompanying test module interface 1041; when the accompanying test communication module 300 is a concentrator Internet of Things module, the accompanying test communication module 300 is connected to the second accompanying test module interface 1042.

[0053] In the above embodiment, the hardware interface of the test baseboard is fully functional and can realize comprehensive detection of the communication module.

[0054] In some embodiments, Figure 5 As shown, the adapter 30 includes: an IoT module interface 31, a zero-crossing detection module 32 and a standard interface 33, wherein the IoT module interface 31 is suitable for connecting the corresponding IoT communication module 200 to be tested; one end of the zero-crossing detection module 32 is connected to the IoT module interface 31 to detect the AC zero-crossing signal; one end of the standard interface 33 is respectively connected to the other end of the zero-crossing detection module 32 and the IoT module interface 31, and the other end of the standard interface 33 is connected to the other end of the adapter interface 106.

[0055] It can be understood that the IoT module interface 31 is connected to the corresponding IoT communication module 200 to be tested through a probe and a terminal block, the zero-crossing detection module 32 detects the AC zero-crossing signal for phase identification, and the standard interface 33 includes a single-phase / three-phase IoT module interface 31 and a concentrator IoT module interface 31, which can be directly plugged into the test baseboard 10, and the pin signals of the standard interface 33 include a 12V power supply signal, a ground signal, GPIO, USART and Ethernet.

[0056] Furthermore, because the standard interface 33 includes different single-phase / three-phase IoT module interfaces 31 and concentrator IoT module interfaces 31, the adapter 30 only needs to be configured with different pin boards to implement different communication module switching tests. There is no need to modify the hardware circuit of the test baseboard 10, and the production line speed is fast.

[0057] In some embodiments, Figure 6 As shown, the PLC-IOT communication module detection device 100 also includes: a power supply unit 40, the input end of the power supply unit 40 is suitable for connecting to the mains, the output end of the power supply unit 40 is connected to the input end of the voltage conversion module 102, and the power supply unit 40 is configured to generate a DC power supply according to the mains and provide the DC power supply to the voltage conversion module 102.

[0058] That is, the city power is 220V AC power, and the power supply unit 40 converts the city power into DC power and adjusts the voltage of the DC power to generate a DC power supply to supply power to the test base plate 10 .

[0059] In some embodiments, Figure 6 As shown, the power supply unit 40 includes: a protection module 41, a filter module 42 and a switching power supply 43, wherein one end of the protection module 41 is suitable for connecting to the mains so as to cut off the connection with the mains when leakage is detected; the input end of the filter module 42 is connected to the output end of the protection module 41 to filter out noise in the mains; the input end of the switching power supply 43 is connected to the input end of the filter module 42, and the output end of the switching power supply 43 is connected to the input end of the voltage conversion module 102. The switching power supply 43 is configured to generate a DC power supply according to the filtered mains and provide the DC power supply to the voltage conversion module 102.

[0060] Specifically, the protection module 41 is used for leakage protection. During the detection process, if leakage and short circuit occur, the protection module 41 can automatically and quickly switch the power supply to provide safety protection. The filter module 42 can reduce the jitter on the power line and filter high-frequency noise, thereby improving the stability of the PLC-IOT communication module detection device 100. The filter module 42 can be an EMI (Electromagnetic Interference, electromagnetic interference suppression) power filter. The switching power supply 43 generates a DC power supply based on the filtered mains power and provides the DC power supply to the voltage conversion module 102.

[0061] Furthermore, the switching power supply 43 may be a switching power supply 43 with an output power of 200 W, an output voltage of 24 V, and an output current of 8.3 A.

[0062] In an optional embodiment, the power supply unit 40 also includes a switch (not shown) and a 24V DC bus 44. The switch is arranged between the protection module 41 and the AC power, and is used to power on and off the PLC-IOT communication module detection device 100 to quickly cut off the AC power; the 24V DC bus 44 is connected to the output end of the switching power supply 43 through a wiring terminal, and is respectively connected to each test base plate 10 through a plug-in wiring terminal socket to power each test base plate 10, thereby making wiring more convenient.

[0063] In some embodiments, Figure 7 As shown, the PLC-IOT communication module detection device 100 also includes: at least one programmable attenuator 50, the input end of each programmable attenuator 50 is suitable for connecting to a test baseboard 10, the output end of each programmable attenuator 50 is suitable for connecting to the corresponding IoT communication module 200 to be tested, and each programmable attenuator 50 is configured to attenuate the power line communication signal to perform performance testing on the corresponding IoT communication module 200 to be tested.

[0064] Specifically, Figure 4 As shown, each test base plate 10 also includes a relay control module 114 and a programmable attenuator interface 115. One end of the relay control module 114 is connected to the control chip 101, and the other end of the relay control module 114 is connected to one end of the programmable attenuator interface 115. The other end of the programmable attenuator interface 115 is connected to the corresponding programmable attenuator 50. The relay control module 114 includes 4 relays (not shown). A 220V power supply is provided through the relays. The programmable attenuator 50 can attenuate the power line communication signal between the corresponding IoT communication module 200 to be tested and the corresponding accompanying communication module 300 to perform a performance test on the corresponding IoT communication module 200 to be tested. The programmable attenuator 50 supports a maximum variable attenuation of 100db.

[0065] In some embodiments, Figure 7 As shown, the PLC-IOT communication module detection device 100 also includes: a display unit 60, which is connected to the control unit 20. The control unit 20 is also configured to receive the detection data and detection results sent by each test baseboard 10, and send the detection data and detection results to the display unit 60, so that the display unit 60 can display the detection data and detection results.

[0066] It can be understood that the control unit 20 receives the detection data and detection results sent by each test base plate 10, and then sends the detection data and detection results to the display unit 60, and the display unit 60 can display the detection data and detection results.

[0067] Furthermore, the display unit 60 may be a touch screen, so that the user can also operate the touch screen to control the detection process. The control unit 20 may also generate alarm information based on the detection data and the detection result, and issue an alarm through the display unit 60.

[0068] In some embodiments, Figure 7 As shown, the control unit 20 is also suitable for connecting to the server 500 to receive the detection scheme configured by the server 500 according to the address of each IoT communication module 200 to be tested, and upload the detection result to the server 500.

[0069] Specifically, the server 500 and the control unit 20 are connected via an Ethernet interface, which uses TCP communication. The user can log in to the server 500 to configure detection parameters and detection plans, issue detection plans according to the address of each IoT communication module 200 to be tested, and then receive the detection results sent by the control unit 20.

[0070] It should be noted that the address of each IoT communication module 200 to be tested, the ID of the IoT communication module 200 to be tested, and the chip ID in the IoT communication module 200 to be tested are in one-to-one correspondence.

[0071] Furthermore, the control unit 20 is also configured to generate and store local test records upon receiving a pre-configured test solution, so that the control unit 20 can centrally manage the test results and test logs, with less maintenance workload.

[0072] In some embodiments, the PLC-IOT communication module detection device 100 further includes: a test rack (not shown), which is suitable for placing each test baseboard 10, the control unit 20 and each IoT communication module 200 to be tested.

[0073] It should be noted that the test rack can be made of acrylic or bakelite and can adopt pneumatic testing (cylinder control). When the IoT communication module 200 to be tested needs to be placed, the test rack is opened, and after the placement is completed, the test rack is closed.

[0074] In some embodiments, each test base plate 10 is also connected to a test rack, and a trigger switch (not shown) is provided on each test base plate 10. Each test base plate 10 is also configured to control the valve of the test rack to open when the corresponding trigger switch is triggered so as to place the corresponding IoT communication module 200 to be tested.

[0075] Specifically, Figure 4As shown, the test base plate 10 also includes a solenoid valve interface 116 and a button interface 117. One end of the solenoid valve interface 116 is connected to the other end of the relay control module 114, and the other end of the solenoid valve interface 116 is connected to the solenoid valve of the test rack. The solenoid valve is used to control the cylinder of the test rack, thereby controlling the test rack to open or close. One end of the button interface 117 is connected to the control chip 101, and the other end of the button interface 117 is connected to the trigger switch. When the control chip 101 detects that the corresponding trigger switch is triggered, it controls the solenoid valve to operate so that the valve of the test rack is opened.

[0076] In an optional embodiment, if Figure 4 As shown, the test base plate 10 also includes a start detection interface 118, which is an input / output interface. The input / output interface is set to an input mode. Before the cylinder is actuated, the start detection interface 118 is at a high level, and after the cylinder is actuated, the start detection interface 118 is at a low level. After detecting the low level, the test base plate 10 tests the corresponding IoT communication module 200 to be tested according to the detection scheme.

[0077] In summary, according to the PLC-IOT communication module detection device of the embodiment of the utility model, it includes at least one test base plate and a control unit, wherein each test base plate is suitable for connecting a tested IoT communication module, and the control unit is respectively connected to each test base plate, and the control unit is configured to send the detection scheme to the corresponding test base plate when receiving a pre-configured detection scheme, so that the corresponding test base plate detects the corresponding tested IoT communication module according to the detection scheme. Thus, after receiving the detection scheme, the control unit sends the detection scheme to multiple test base plates at the same time, so that multiple test base plates can detect the corresponding tested IoT communication modules at the same time, realizing batch detection, thereby improving detection efficiency.

[0078] Corresponding to the above embodiment, the embodiment of the utility model also proposes a PLC-IOT communication module detection system. Figure 8 As shown, the PLC-IOT communication module detection system 1000 includes: a PLC-IOT communication module detection device 100 of any of the aforementioned embodiments.

[0079] According to the PLC-IOT communication module detection system of the embodiment of the utility model, by adopting the above-mentioned PLC-IOT communication module detection device, after receiving the detection plan, the control unit can send the detection plan to multiple test baseboards at the same time, so that multiple IoT communication modules to be tested can be detected at the same time, thereby improving the detection efficiency.

[0080] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0081] In addition, the terms "first", "second", etc. used in the embodiments of the present invention are only used for descriptive purposes and should not be understood as indicating or implying relative importance, or implicitly indicating the number of technical features indicated in the embodiments. Therefore, the features defined by the terms "first", "second", etc. in the embodiments of the present invention can explicitly or implicitly indicate that the embodiment includes at least one of the features. In the description of the present invention, the word "multiple" means at least two or two or more, such as two, three, four, etc., unless otherwise clearly and specifically defined in the embodiments.

[0082] In the present utility model, unless otherwise clearly specified or limited in the embodiments, the terms "install", "connect", "connect" and "fix" etc. appearing in the embodiments should be understood in a broad sense. For example, the connection can be a fixed connection, a detachable connection, or an integrated connection. It can be understood that it can also be a mechanical connection, an electrical connection, etc.; of course, it can also be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal connection of two elements, or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific implementation situation.

[0083] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0084] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A PLC-IOT communication module detection device, characterized in that: include: At least one test base plate, each of which is suitable for connecting to an IoT communication module to be tested; A control unit, wherein the control unit is connected to each of the test base boards respectively, and the control unit is configured to send the detection scheme to the corresponding test base board upon receiving the pre-configured detection scheme, so that the corresponding test base board detects the corresponding IoT communication module to be tested according to the detection scheme.

2. The PLC-IOT communication module detection device according to claim 1, characterized in that: Each of the test base plates is also suitable for connecting to a companion test communication module, wherein the companion test communication module is configured to perform power communication with the corresponding IoT communication module to be tested, so as to perform networking test on the corresponding IoT communication module to be tested.

3. The PLC-IOT communication module detection device according to claim 2, characterized in that: Each of the test panels comprises: Control chip; A voltage conversion module, wherein the input end of the voltage conversion module is suitable for connecting a DC power supply, and the voltage conversion module is configured to perform voltage conversion on the DC power supply to generate a power supply to supply power to the control chip; A voltage acquisition module, wherein the output end of the voltage acquisition module is connected to the control chip, and the voltage acquisition module is configured to acquire the test point voltage of the corresponding IoT communication module to be tested, obtain a voltage sampling value, and send the voltage sampling value to the control chip, so that the control chip can determine whether the voltage of the corresponding IoT communication module to be tested is abnormal according to the voltage sampling value; An accompanying test module interface, one end of which is suitable for connecting to a corresponding accompanying test communication module, and the other end of which is connected to the control chip; A current acquisition module and an adapter interface, wherein one end of the current acquisition module is connected to the control chip, and the other end of the current acquisition module is connected to one end of the adapter interface, and the other end of the adapter interface is suitable for connecting the corresponding IoT communication module to be tested through the adapter, and the current acquisition module is configured to collect the current of the corresponding IoT communication module to be tested, obtain a current sampling value, and send the current sampling value to the control chip, so that the control chip performs a power consumption test on the corresponding IoT communication module to be tested according to the current sampling value; A communication interface, one end of which is connected to the control chip, and the other end of which is connected to the control unit; A hardware interface, one end of which is connected to the control chip, and the other end of which is connected to the control unit to supply power to the control unit.

4. The PLC-IOT communication module detection device according to claim 3, characterized in that: The adapter comprises: An IoT module interface, wherein the IoT module interface is suitable for connecting a corresponding IoT communication module to be tested; A zero-crossing detection module, one end of which is connected to the IoT module interface to detect an alternating current zero-crossing signal; A standard interface, one end of which is connected to the other end of the zero-crossing detection module and the IoT module interface respectively, and the other end of the standard interface is connected to the other end of the adapter interface.

5. The PLC-IOT communication module detection device according to claim 3, characterized in that: Also includes: A power supply unit, wherein the input end of the power supply unit is suitable for connecting to the mains, the output end of the power supply unit is connected to the input end of the voltage conversion module, and the power supply unit is configured to generate a DC power supply according to the mains and provide the DC power supply to the voltage conversion module.

6. The PLC-IOT communication module detection device according to claim 5, characterized in that: The power supply unit comprises: A protection module, one end of which is suitable for connecting to the mains power supply so as to cut off the connection with the mains power supply when a leakage is detected; A filter module, wherein an input end of the filter module is connected to an output end of the protection module to filter out noise in the mains power; A switching power supply, wherein the input end of the switching power supply is connected to the input end of the filtering module, the output end of the switching power supply is connected to the input end of the voltage conversion module, and the switching power supply is configured to generate the DC power supply according to the filtered AC power and provide the DC power supply to the voltage conversion module.

7. The PLC-IOT communication module detection device according to claim 2, characterized in that: The IoT communication module to be tested is one of a single-phase IoT module, a three-phase IoT module and a concentrator IoT module.

8. The PLC-IOT communication module detection device according to claim 7, characterized in that: In the case where the IoT communication module to be tested is a single-phase IoT module or a three-phase IoT module, the corresponding accompanying communication module to be tested is a concentrator IoT module; or In the case where the IoT communication module to be tested is a concentrator IoT module, the corresponding accompanying communication module to be tested is a single-phase IoT module or a three-phase IoT module.

9. The PLC-IOT communication module detection device according to any one of claims 1 to 8, characterized in that: Also includes: At least one programmable attenuator, each of the input ends of the programmable attenuator is suitable for connecting to one of the test baseboards, each of the output ends of the programmable attenuator is suitable for connecting to a corresponding IoT communication module to be tested, and each of the programmable attenuator is configured to attenuate the power line communication signal to perform a performance test on the corresponding IoT communication module to be tested.

10. The PLC-IOT communication module detection device according to any one of claims 1 to 8, characterized in that: Also includes: a display unit, wherein the display unit is connected to the control unit, The control unit is further configured to receive the detection data and the detection result sent by each of the test boards, and send the detection data and the detection result to the display unit so that the display unit displays the detection data and the detection result.

11. The PLC-IOT communication module detection device according to claim 10, characterized in that: The control unit is also suitable for connecting to a server to receive a detection scheme configured by the server according to the address of each IoT communication module to be tested, and uploading the detection result to the server.

12. The PLC-IOT communication module detection device according to claim 1, characterized in that: Also includes: A test rack, wherein the test rack is suitable for placing each of the test base plates, the control unit and each of the IoT communication modules to be tested.

13. The PLC-IOT communication module detection device according to claim 12, characterized in that: Each of the test base plates is also connected to the test rack, and a trigger switch is provided on each of the test base plates. Each of the test base plates is also configured to control the valve of the test rack to open when the corresponding trigger switch is triggered, so as to place the corresponding IoT communication module to be tested.

14. A PLC-IOT communication module detection system, characterized in that: include: A PLC-IOT communication module detection device according to any one of claims 1-13.