Rapid defoaming device for impregnated plastic material

By designing the hydraulic cylinder-controlled support frame and stirring blades in the defoaming plastic material defoaming device, the problems of uneven heating and low defoaming efficiency in the existing devices are solved, and efficient defoaming of the glue is achieved.

CN222900295UActive Publication Date: 2025-05-27YANTAI YIDE PLASTIC CO LTD
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Patent Information

Application Number
CN202421935252.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-05-27
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

During the heating and defoaming process of existing plastic immersion defoaming devices, the placement box cannot automatically move up and down, resulting in uneven heating effect and low defoaming efficiency.

Method used

A device including a mixing tank, a rotating shaft, a support frame and a hydraulic cylinder is designed. The hydraulic cylinder controls the support frame to move up and down along the rotating shaft, and drives the stirring blades to move up and down during rotation, so as to achieve uniform heating and stirring of the glue.

Benefits of technology

Through the cooperation of the hydraulic cylinder and the stirring blade, uniform heating and stirring of the rubber is achieved, and the defoaming efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quick defoaming device for impregnated plastic materials, which relates to the technical field of defoaming and comprises a stirring tank, and a rotating shaft is rotatably mounted on the bottom side in the stirring tank; limiting grooves are symmetrically formed in the two sides of the outer wall of the rotating shaft. A supporting frame is slidably mounted on the inner wall of the stirring tank, a heating coil is fixedly mounted on the inner side of the supporting frame, and a fixing block is rotatably mounted on the inner side of the inner ring of the supporting frame; the fixed block slidably sleeves the outer side of the rotating shaft; limiting blocks are fixedly connected to the positions, corresponding to the limiting grooves, in the fixing block. The limiting block is slidably mounted in the limiting groove; a plurality of stirring blades are uniformly and fixedly connected to the outer side of the bottom end of the fixed block; the top end of the stirring tank is in clamping connection with a top cover; by arranging a motor, a hydraulic cylinder, a rotating shaft, a support frame and stirring blades, the hydraulic cylinder controls the support frame to move up and down along the axis of the rotating shaft; and meanwhile, the stirring blades are driven to move up and down while rotating, so that the defoaming efficiency of the rubber material is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of defoaming, in particular to a rapid defoaming device for dipping plastic materials. Background Art

[0002] Defoaming of dipping plastic materials is an important link in the dipping process, and its main purpose is to remove bubbles in the plastic material to ensure product quality.

[0003] A chemical resin coating defoaming device disclosed in Chinese Patent CN216320136U includes a driving box and a stirring and defoaming mechanism. A stirring and defoaming mechanism is arranged on the driving box, a stirring box is arranged on the stirring and defoaming mechanism, and a heating and defoaming mechanism is arranged in the stirring box.

[0004] When the above-mentioned existing device is in use, the centrifugal force generated by the stirring cutter head throws the bubbles generated in the chemical resin to its outermost side, and when the fixing rod is manually pressed and the placing box is driven to be completely immersed in the chemical resin, the chemical resin is defoamed by heating; since the stirring cutter head of this device is arranged at the bottom of the stirring box, the placing box cannot move down to the bottom side of the stirring box; and this device requires the operator to manually adjust the immersion position of the placing box, and it cannot realize the automatic up and down movement of the placing box in the resin solution to improve the heating effect, resulting in a low defoaming efficiency.

[0005] To solve the above problems, the utility model proposes a rapid defoaming device for dipping plastic materials. Summary of the Utility Model

[0006] To solve the problems in the background art, the utility model proposes a rapid defoaming device for dipping plastic materials.

[0007] To achieve the above object, the utility model provides the following technical solution: A rapid defoaming device for dipping plastic materials, including a stirring tank, a rotating shaft is rotatably installed on the inner bottom side of the stirring tank; limiting grooves are symmetrically opened on both sides of the outer wall of the rotating shaft; a support frame is slidably installed on the inner wall of the stirring tank.

[0008] A heating coil is fixedly installed on the inner side of the support frame.

[0009] A fixing block is rotatably installed on the inner side of the inner circle of the support frame; the fixing block is slidably sleeved on the outside of the rotating shaft; limiting blocks are fixedly connected at positions corresponding to the limiting grooves inside the fixing block; the limiting blocks are slidably installed inside the limiting grooves; a plurality of stirring blades are uniformly fixedly connected to the outer side of the bottom end of the fixing block; the top of the stirring tank is snap-connected with a top cover; hydraulic cylinders are fixedly installed on the left and right sides of the upper end surface of the top cover; the telescopic ends of the hydraulic cylinders slide through to the inside of the stirring tank; the telescopic ends of the hydraulic cylinders are fixedly connected to the upper end surface of the support frame.

[0010] Preferably, a feed pipe is fixedly connected to the upper end surface of the top cover, and a discharge pipe is fixedly connected to the lower end surface of the mixing tank; a valve is installed on the discharge pipe.

[0011] Preferably, a motor is fixedly installed on the lower end surface of the mixing tank; the output end of the motor is fixedly connected to the bottom end of the rotating shaft.

[0012] Preferably, a connecting pipe is fixedly connected to the upper end surface of the top cover; the connecting pipe is communicated with the input end of an external vacuum pump.

[0013] Preferably, a display is fixedly installed on the upper end surface of the top cover; a temperature sensor and a pressure sensor are fixedly installed on the inner wall of the mixing tank.

[0014] Advantageous Effects

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] In this plastic dipping material rapid defoaming device, by setting a motor, a hydraulic cylinder, a rotating shaft, a support frame and stirring blades, the hydraulic cylinder controls the support frame to move up and down along the axis of the rotating shaft; thereby heating the plastic material more evenly, and at the same time driving the stirring blades to move up and down while rotating, improving the defoaming efficiency of the plastic material. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The following further illustrates the present utility model in conjunction with the drawings and embodiments:

[0018] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0019] Figure 2 It is a schematic cross-sectional structure diagram of the present utility model;

[0020] Figure 3 It is a schematic diagram of the structure of the support frame, fixed block and stirring blades of the present utility model;

[0021] Figure 4 It is a schematic diagram of the structure of the limiting groove and limiting block of the present utility model.

[0022] Reference Numerals: 1, mixing tank; 2, valve; 3, discharge pipe; 4, motor; 5, top cover; 6, connecting pipe; 7, hydraulic cylinder; 8, feed pipe; 9, display; 10, rotating shaft; 11, support frame; 12, stirring blades; 13, fixed block; 14, limiting groove; 15, limiting block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the drawings. The function of the drawings is to supplement the description of the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present utility model. However, it should not be construed as a limitation on the protection scope of the present utility model.

[0024] Please refer to Figures 1-4 , the present utility model provides a technical solution: a rapid defoaming device for dipping plastic materials, including a stirring tank 1, and a rotating shaft 10 is rotatably installed on the inner bottom side of the stirring tank 1.

[0025] The lower end surface of the stirring tank 1 is fixedly installed with a motor 4; the output end of the motor 4 is fixedly connected to the bottom end of the rotating shaft 10.

[0026] A support frame 11 is slidably installed on the inner wall of the stirring tank 1.

[0027] A heating coil is fixedly installed inside the support frame 11.

[0028] On both sides of the outer wall of the rotating shaft 10, limiting grooves 14 are symmetrically opened; a fixing block 13 is rotatably installed on the inner side of the inner ring of the support frame 11; the fixing block 13 is slidably sleeved on the outside of the rotating shaft 10; limiting blocks 15 are fixedly connected to the positions of the fixing block 13 corresponding to the limiting grooves 14; the limiting blocks 15 are slidably installed inside the limiting grooves 14.

[0029] When the rotating shaft 10 rotates, the fixing block 13 is driven to rotate in the inner ring of the support frame 11 through the limiting block 15 and the limiting groove 14.

[0030] A plurality of stirring blades 12 are uniformly fixedly connected to the outer side of the bottom end of the fixing block 13. The top of the stirring tank 1 is snap-connected with a top cover 5. On the left and right sides of the upper end surface of the top cover 5, hydraulic cylinders 7 are fixedly installed, and the telescopic ends of the hydraulic cylinders 7 slide through to the inside of the stirring tank 1, and the telescopic ends of the hydraulic cylinders 7 are fixedly connected to the upper end surface of the support frame 11.

[0031] Further, a feed pipe 8 is fixedly connected to the upper end surface of the top cover 5, and a discharge pipe 3 is fixedly connected to the lower end surface of the stirring tank 1; a valve 2 is installed on the discharge pipe 3.

[0032] Further, a connecting pipe 6 is fixedly connected to the upper end surface of the top cover 5, and the connecting pipe 6 is communicated with the input end of an external vacuum pump.

[0033] Further, a display 9 is fixedly installed on the upper end surface of the top cover 5; a temperature sensor and a pressure sensor are fixedly installed on the inner wall of the stirring tank 1; both the temperature sensor and the pressure sensor are electrically connected to an external controller; the display 9 is also electrically connected to the external controller.

[0034] Working principle:

[0035] During use, add the rubber compound into the stirring tank 1 through the feed pipe 8. Start the motor 4, and the output shaft of the motor 4 rotates the rotating shaft 10. The rotation of the rotating shaft 10 drives the fixed block 13 to rotate within the inner ring of the support frame 11, and the rotation of the fixed block 13 drives the stirring blades 12 to stir the rubber compound, accelerating the discharge of gas in the rubber compound.

[0036] To improve the defoaming rate, energize the heating coil on the support frame 11, start the hydraulic cylinder 7, and the telescopic end of the hydraulic cylinder 7 extends to move the support frame 11 downward along the axis of the rotating shaft 10, so as to increase the contact area between the rubber compound and the heating layer and promote the discharge of gas in the rubber compound.

[0037] At the same time, the outer side of the support frame 11 can clean the inner wall of the stirring tank 1.

[0038] The downward movement of the support frame 11 drives the fixed block 13 to move downward, and then drives the stirring blades 12 to move downward to stir the rubber compound more evenly. The telescopic end of the hydraulic cylinder 7 reciprocates to drive the support frame 11 to move up and down reciprocally along the axis of the rotating shaft 10; thus enabling the heating coil to heat the rubber compound evenly.

[0039] To further improve the defoaming efficiency of the rubber compound, start the external vacuum pump. The vacuum pump extracts the air in the stirring tank 1 through the connecting pipe 6, thereby reducing the air pressure in the stirring tank 1 to accelerate the discharge of gas in the rubber compound and eliminate the bubbles in the rubber compound.

[0040] Through the temperature sensor and the pressure sensor, it is convenient to observe the temperature of the rubber compound and the pressure in the stirring tank 1, and transmit the temperature and pressure data to the external controller, which is then transmitted by the external controller to the display 9 and displayed through the display 9, facilitating the operator's observation and improving the safety of production.

[0041] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments, and various changes can be made without departing from the gist of the present invention within the scope of knowledge possessed by those of ordinary skill in the art.

Claims

1. A device for rapidly degassing plastic dipped rubber, comprising a stirring tank (1), characterized in that: A rotating shaft (10) is rotatably mounted on the bottom side of the inner part of the stirring tank (1); limiting grooves (14) are symmetrically provided on both sides of the outer wall of the rotating shaft (10); a support frame (11) is slidably mounted on the inner wall of the stirring tank (1); a heating coil is fixedly mounted on the inner side of the support frame (11); a fixing block (13) is rotatably mounted on the inner side of the inner ring of the support frame (11); the fixing block (13) is slidably sleeved on the outer side of the rotating shaft (10); the inner part of the fixing block (13) corresponds to the position of the limiting groove (14). A limiting block (15) is fixedly connected to the top; the limiting block (15) is slidably installed inside the limiting groove (14); a plurality of stirring blades (12) are evenly fixedly connected to the outer side of the bottom end of the fixed block (13); the top end of the stirring tank (1) is snap-connected with a top cover (5); hydraulic cylinders (7) are fixedly installed on both sides of the upper end surface of the top cover (5); the telescopic end of the hydraulic cylinder (7) slides through the interior of the stirring tank (1); and the telescopic end of the hydraulic cylinder (7) is fixedly connected to the upper end surface of the support frame (11).

2. The rapid degassing device for plastic dipped rubber according to claim 1, characterized in that: The upper end surface of the top cover (5) is fixedly connected with a feed pipe (8), and the lower end surface of the stirring tank (1) is fixedly connected with a discharge pipe (3); a valve (2) is installed on the discharge pipe (3).

3. The rapid degassing device for plastic dipped rubber according to claim 1, characterized in that: A motor (4) is fixedly mounted on the lower end surface of the stirring tank (1); the output end of the motor (4) is fixedly connected to the bottom end of the rotating shaft (10).

4. The rapid degassing device for plastic dipping material according to claim 1 is characterized in that: The upper end surface of the top cover (5) is fixedly connected with a connecting pipe (6); the connecting pipe (6) is in communication with an input end of an external vacuum pump.

5. The rapid degassing device for plastic dipping material according to claim 1 is characterized in that: A display (9) is fixedly mounted on the upper end surface of the top cover (5); and a temperature sensor and a pressure sensor are fixedly mounted on the inner wall of the stirring tank (1).

Citation Information

Patent Citations

  • Chemical resin coating and defoaming device

    CN216320136U