LED lamp bead support detection device

By designing an automatic adjustment positioning device and control device in the vision detection machine, the detection process interruption caused by manual adjustment of the correction baffle is solved, and automatic detection and protection of detecting objects of different sizes is realized, thereby improving detection efficiency.

CN222913475UActive Publication Date: 2025-05-27JINHUA JUHAIRUI ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421774563.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-05-27
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

The existing vision detection machine needs to manually adjust the calibration baffle to adapt to different sizes of detecting objects, causing the detecting object to hit the baffle and cannot be protected. Frequent manual adjustments interrupt the detection process and increase the production cycle time.

Method used

An LED lamp bead bracket detection device is designed, including a positioning device and a control device. By automatically adjusting the calibration baffle, the detector can pass smoothly during the detection process and obtain appropriate protection.

Benefits of technology

Automatic detection of detecting objects of different sizes is realized, which avoids the detection objects impacting the correction baffle, reduces the frequency of manual adjustment, and improves the continuity and efficiency of the detection process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an LED lamp bead support detection device which comprises a visual inspection machine and a conveying assembly line, the conveying assembly line is arranged in an inner cavity of the visual inspection machine, first supporting plates are arranged on the left side and the right side of the assembly line respectively, and a positioning device is arranged at the top of the conveying assembly line. A second supporting plate is arranged at the bottom of the front side of the visual inspection machine, a control device is arranged at the top of the second supporting plate, and third supporting plates used in cooperation with the control device are arranged on the left side and the right side of the bottom of the conveying assembly line correspondingly. According to the utility model, the positioning device and the control device are matched for use, so that the problems that the baffle plate needs to be manually adjusted and corrected when the existing visual inspection machine needs to inspect inspection objects with different sizes, and the inspection objects can collide with the baffle plate and cannot be protected when the inspection objects are centered and corrected are solved. The detection process is interrupted due to frequent manual adjustment of the correction baffle, and the detection production cycle time is increased.
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Description

Technical Field

[0001] The utility model belongs to the technical field of LED lamp bead brackets, and in particular relates to an LED lamp bead bracket detection device. Background Art

[0002] A visual inspection machine is an automated device that uses optical imaging and image processing technology for automatic inspection and identification of products. It can replace manual work for high-speed and accurate product quality inspection and is widely used in production lines in the electronics, automotive, food, and pharmaceutical industries to improve production efficiency and product quality. The device can inspect whether the wick holes of LED steel strips are complete after stamping, cutting, and injection molding, and inspect the punch marks of defective damaged brackets. The problems with the prior art are that when the existing visual inspection machine needs to inspect objects of different sizes, it is usually necessary to manually adjust the correction baffle at the top of the assembly line that conveys the object to be inspected, and when the object to be inspected is centered, the object to be inspected will hit the baffle, which cannot protect the object to be inspected. Frequent manual adjustment of the correction baffle leads to interruption of the inspection process, which increases the inspection production cycle time. Utility Model Content

[0003] In view of the problems existing in the prior art, the utility model provides an LED lamp bead bracket detection device, which has the advantage of automatically adjusting the correction baffle, and solves the problem that when the existing visual inspection machine needs to inspect inspection objects of different sizes, it is usually necessary to manually adjust the correction baffle at the top of the assembly line that conveys the inspection object, and when the inspection object is centered, the inspection object will hit the baffle, which cannot protect the inspection object. Frequent manual adjustment of the correction baffle leads to interruption of the inspection process, which increases the inspection production cycle time.

[0004] The utility model is implemented as follows: an LED lamp bead bracket detection device includes a visual inspection machine and a conveying assembly line, wherein the conveying assembly line is arranged in the inner cavity of the visual inspection machine, a first support plate is arranged on the left and right sides of the assembly line, a positioning device is arranged on the left and right sides of the top of the conveying assembly line, a second support plate is arranged at the bottom of the front side of the visual inspection machine, a control device used in conjunction with the positioning device is arranged on the top of the second support plate, and a third support plate used in conjunction with the control device is arranged on the left and right sides of the bottom of the conveying assembly line.

[0005] As a preferred embodiment of the present invention, a side of the first support plate close to the conveying line is fixedly connected to the conveying line.

[0006] As a preferred embodiment of the present invention, the rear side of the second support plate is fixedly connected to the visual inspection machine, and the top of the third support plate is fixedly connected to the conveying line.

[0007] As a preferred embodiment of the utility model, the positioning device includes two limit columns used in conjunction with the first support plate, a positioning plate is arranged on the right side of the limit column, a protective pad is arranged on the front side of the right side of the positioning plate, support columns are arranged on the front and rear sides of the left side of the protective pad, a protective tension spring is arranged on the surface of the support column, and a fixing plate is arranged on the left side of the protective tension spring.

[0008] As a preferred embodiment of the utility model, the control device includes a drive motor, the output end of the drive motor is fixedly connected to a first control gear, a second control gear is arranged on the top of the first control gear, control parts are arranged on the left and right sides of the second control gear, and a control panel is arranged on the surface of the control part.

[0009] As a preferred embodiment of the utility model, the left side of the limit column passes through the first support plate and extends to the outside of the first support plate and is fixedly connected to the control plate, the left side of the limit column is fixedly connected to the positioning plate, the side of the support column close to the protective pad is fixedly connected to the protective pad, the side of the support column away from the protective pad passes through the positioning plate and extends to the outside of the positioning plate and is fixedly connected to the fixed plate, and the left and right sides of the protective tension spring are respectively fixedly connected to the fixed plate and the positioning plate.

[0010] As a preferred embodiment of the utility model, the bottom of the drive motor is fixedly connected to the second support plate, the first control gear is meshed with the second control gear, the side of the control member close to the second control gear is fixedly connected to the second control gear, the side of the control member away from the second control gear passes through the third support plate and extends to the outside of the third support plate, and the control plate is threadedly connected to the control member.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. The utility model solves the problem that when existing visual inspection machines need to inspect inspection objects of different sizes, they usually need to manually adjust the correction baffle at the top of the assembly line that conveys the inspection objects, and when the inspection object is centered, the inspection object will hit the baffle, which cannot protect the inspection object. Frequent manual adjustment of the correction baffle leads to interruption of the inspection process, which increases the inspection production cycle time.

[0013] 2. The utility model can support and limit the limit column by setting the first support plate, making it convenient for users to use the limit column.

[0014] 3. The utility model can support the driving motor by providing the second support plate, and can support and limit the control component by providing the third support plate.

[0015] 4. The utility model can play a role in centering the inspection object by setting a positioning device, making it convenient for the visual inspection machine to inspect the inspection object.

[0016] 5. The utility model can control the positioning device by setting a control device, making it convenient for users to use the positioning device.

[0017] 6. The utility model can drive the positioning plate to move by setting a limit column, can position and protect the detection object by setting a positioning plate and a protective pad, can support and limit the protective pad by setting a support column, can reset the protective pad by setting a protective tension spring, and can support and limit the protective tension spring by setting a fixing plate.

[0018] 7. The utility model can drive the first control gear to rotate by setting a driving motor, can drive the second control gear to rotate by setting the first control gear, can drive the control member to rotate by setting the second control gear, can drive the control plate to move by setting the control member, and can drive the limit column to move by setting the control plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall three-dimensional structure provided by an embodiment of the utility model;

[0020] Figure 2 It is a partial view of the conveying line provided by the embodiment of the utility model;

[0021] Figure 3 The utility model embodiment provides Figure 2 A magnified view;

[0022] Figure 4 It is a three-dimensional structural schematic diagram of a positioning device and a control device provided in an embodiment of the utility model.

[0023] In the figure: 1. visual inspection machine; 2. conveying line; 3. first support plate; 4. positioning device; 5. second support plate; 6. control device; 7. third support plate; 401. limit column; 402. positioning plate; 403. protection pad; 404. support column; 405. protection tension spring; 406. fixing plate; 601. driving motor; 602. first control gear; 603. second control gear; 604. control member; 605. control plate. DETAILED DESCRIPTION

[0024] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.

[0025] The structure of the utility model is described in detail below in conjunction with the accompanying drawings.

[0026] like Figures 1 to 4 As shown, an LED lamp bead bracket detection device provided by an embodiment of the utility model includes a visual inspection machine 1 and a conveying assembly line 2, the conveying assembly line 2 is arranged in the inner cavity of the visual inspection machine 1, and a first support plate 3 is arranged on the left and right sides of the assembly line, and a positioning device 4 is arranged on the left and right sides of the top of the conveying assembly line 2, a second support plate 5 is arranged at the bottom of the front side of the visual inspection machine 1, and a control device 6 used in conjunction with the positioning device 4 is arranged on the top of the second support plate 5, and a third support plate 7 used in conjunction with the control device 6 is arranged on the left and right sides of the bottom of the conveying assembly line 2.

[0027] refer to Figure 1 The first support plate 3 is fixedly connected to the conveying line 2 on one side thereof close to the conveying line 2 .

[0028] By adopting the above solution, the first support plate 3 is provided to support and limit the limiting column 401 , making it convenient for the user to use the limiting column 401 .

[0029] refer to Figure 1 and Figure 3 The rear side of the second support plate 5 is fixedly connected to the visual inspection machine 1 , and the top of the third support plate 7 is fixedly connected to the conveying line 2 .

[0030] By adopting the above solution, the driving motor 601 can be supported by providing the second supporting plate 5 , and the control component 604 can be supported and limited by providing the third supporting plate 7 .

[0031] refer to Figure 3 and Figure 4 The positioning device 4 includes two limiting columns 401 used in conjunction with the first support plate 3, a positioning plate 402 is arranged on the right side of the limiting column 401, a protective pad 403 is arranged on the front side of the right side of the positioning plate 402, and a support column 404 is arranged on the front and rear sides of the left side of the protective pad 403. A protective tension spring 405 is sleeved on the surface of the support column 404, and a fixing plate 406 is arranged on the left side of the protective tension spring 405.

[0032] The above solution is adopted: by providing the positioning device 4, it is possible to perform centering correction on the inspection object, making it convenient for the visual inspection machine 1 to inspect the inspection object.

[0033] refer to Figure 4 The control device 6 includes a driving motor 601, the output end of the driving motor 601 is fixedly connected to a first control gear 602, a second control gear 603 is arranged on the top of the first control gear 602, a control member 604 is arranged on the left and right sides of the second control gear 603, and a control panel 605 is sleeved on the surface of the control member 604.

[0034] By adopting the above solution, the control device 6 is provided to control the positioning device 4 , making it convenient for the user to use the positioning device 4 .

[0035] refer to Figure 3 and Figure 4 The left side of the limiting column 401 passes through the first support plate 3, extends to the outside of the first support plate 3 and is fixedly connected to the control plate 605, the left side of the limiting column 401 is fixedly connected to the positioning plate 402, the side of the support column 404 close to the protective pad 403 is fixedly connected to the protective pad 403, the side of the support column 404 away from the protective pad 403 passes through the positioning plate 402, and extends to the outside of the positioning plate 402 and is fixedly connected to the fixed plate 406, the left and right sides of the protective tension spring 405 are respectively fixedly connected to the fixed plate 406 and the positioning plate 402.

[0036] By adopting the above scheme: by setting the limiting column 401, the positioning plate 402 can be driven to move, by setting the positioning plate 402 and the protection pad 403, the detection object can be positioned and protected, by setting the supporting column 404, the protection pad 403 can be supported and limited, by setting the protection tension spring 405, the protection pad 403 can be reset, and by setting the fixing plate 406, the protection tension spring 405 can be supported and limited.

[0037] refer to Figure 1 , Figure 3 and Figure 4 The bottom of the driving motor 601 is fixedly connected to the second support plate 5, the first control gear 602 is meshed with the second control gear 603, the side of the control member 604 close to the second control gear 603 is fixedly connected to the second control gear 603, the side of the control member 604 away from the second control gear 603 passes through the third support plate 7 and extends to the outside of the third support plate 7, and the control plate 605 is threadedly connected to the control member 604.

[0038] The above scheme is adopted: by setting a driving motor 601, the first control gear 602 can be driven to rotate, by setting the first control gear 602, the second control gear 603 can be driven to rotate, by setting the second control gear 603, the control member 604 can be driven to rotate, by setting the control member 604, the control plate 605 can be driven to move, and by setting the control plate 605, the limit column 401 can be driven to move.

[0039] The working principle of this utility model:

[0040] When in use, start the drive motor 601 to drive the first control gear 602 to rotate, the first control gear 602 drives the second control gear 603 to rotate, the second control gear 603 drives the control member 604 to rotate in the inner cavity of the third support plate 7, the control member 604 drives the control plate 605 to move, the control plate 605 drives the limit column 401 to move in the inner cavity of the first support plate 3, the limit column 401 drives the positioning plate 402 and the protective pad 403 to move synchronously, when reaching the appropriate position, stop the drive motor 601 to complete the adjustment, when the detection object is conveyed to the appropriate position by the conveying line 2, it first contacts the protective pad 403 and stretches the protective tension spring 405, the force released after the protective tension spring 405 is stretched drives the protective pad 403 to move, and the detection object is positioned and corrected to complete the work.

[0041] To sum up: the LED lamp bead bracket detection device, by setting the coordinated use of the positioning device 4 and the control device 6, solves the problem that when the existing visual inspection machine needs to inspect inspection objects of different sizes, it is usually necessary to manually adjust the correction baffle at the top of the assembly line that conveys the inspection object, and when the inspection object is centered, the inspection object will hit the baffle, which cannot protect the inspection object. Frequent manual adjustment of the correction baffle leads to interruption of the inspection process, which increases the inspection production cycle time.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An LED lamp bead bracket detection device, comprising a visual inspection machine (1) and a conveying line (2), wherein the conveying line (2) is arranged in the inner cavity of the visual inspection machine (1), characterized in that: A first support plate (3) is provided on the left and right sides of the assembly line, a positioning device (4) is provided on the left and right sides of the top of the conveying assembly line (2), a second support plate (5) is provided at the bottom of the front side of the visual inspection machine (1), a control device (6) for use with the positioning device (4) is provided on the top of the second support plate (5), and a third support plate (7) for use with the control device (6) is provided on the left and right sides of the bottom of the conveying assembly line (2).

2. The LED lamp bead bracket detection device according to claim 1, characterized in that: The first support plate (3) is fixedly connected to the conveying line (2) on one side thereof close to the conveying line (2).

3. The LED lamp bead bracket detection device according to claim 1, characterized in that: The rear side of the second support plate (5) is fixedly connected to the visual inspection machine (1), and the top of the third support plate (7) is fixedly connected to the conveying line (2).

4. The LED lamp bead bracket detection device according to claim 1, characterized in that: The positioning device (4) on the left side comprises two limiting columns (401) used in conjunction with the first support plate (3); a positioning plate (402) is arranged on the right side of the limiting column (401); a protective pad (403) is arranged on the front side of the right side of the positioning plate (402); a supporting column (404) is arranged on the front and rear sides of the left side of the protective pad (403); a protective tension spring (405) is sleeved on the surface of the supporting column (404); and a fixing plate (406) is arranged on the left side of the protective tension spring (405).

5. The LED lamp bead bracket detection device according to claim 1, characterized in that: The control device (6) comprises a driving motor (601), the output end of the driving motor (601) is fixedly connected to a first control gear (602), a second control gear (603) is arranged on the top of the first control gear (602), control components (604) are arranged on the left and right sides of the second control gear (603), and a control panel (605) is sleeved on the surface of the control component (604).

6. The LED lamp bead bracket detection device according to claim 4, characterized in that: The left side of the limiting column (401) passes through the first support plate (3) and extends to the outer side of the first support plate (3) and is fixedly connected to the control plate (605); the left side of the limiting column (401) is fixedly connected to the positioning plate (402); the side of the supporting column (404) close to the protective pad (403) is fixedly connected to the protective pad (403); the side of the supporting column (404) away from the protective pad (403) passes through the positioning plate (402) and extends to the outer side of the positioning plate (402) and is fixedly connected to the fixed plate (406); the left and right sides of the protective tension spring (405) are respectively fixedly connected to the fixed plate (406) and the positioning plate (402).

7. The LED lamp bead bracket detection device according to claim 5, characterized in that: The bottom of the driving motor (601) is fixedly connected to the second support plate (5), the first control gear (602) is meshed with the second control gear (603), the side of the control member (604) close to the second control gear (603) is fixedly connected to the second control gear (603), the side of the control member (604) away from the second control gear (603) passes through the third support plate (7) and extends to the outside of the third support plate (7), and the control plate (605) is threadedly connected to the control member (604).