Product ribbon sensing tool

By designing a cable ties that use profiling blocks and contact probes, the existing cable ties have been solved, and efficient and accurate detection of cable ties has been achieved.

CN222913894UActive Publication Date: 2025-05-27SHENZHEN YONGXINGLONG IND DEV CO LTD
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Patent Information

Application Number
CN202421923997.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-05-27
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The existing wire harness and tie inspection mainly relies on manual visual inspection, which is inefficient and has low accuracy, making it difficult to meet the detection requirements of different wire harness types and usage requirements.

Method used

Design a product cable ties induction tooling, adopting multiple profiling block structures and contact probes, and realizes automatic detection of cable ties through the accurate matching of profiling blocks and cable ties and the detection function of contact probes.

Benefits of technology

It improves the efficiency and accuracy of cable ties detection, can accurately judge the type of cable ties and the accuracy of binding, avoids leakage, and significantly improves the detection efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222913894U_ABST
    Figure CN222913894U_ABST
Patent Text Reader

Abstract

The utility model discloses a product ribbon sensing tool which comprises a fixing frame, a mounting table is fixed to the upper end face of the fixing frame through bolts, a control switch is installed on the mounting table, a three-color indicator lamp is further installed on the mounting table, detection mechanisms are evenly installed on the mounting table, and the detection mechanisms are arranged on the mounting table. The detection mechanism comprises a base, a lug plate, a strip-shaped hole, a profiling block, a detection indicating lamp, a positioning rod and a contact probe. According to the cable tie sensing tool, a plurality of profiling block structures are adopted, production can be carried out according to the cable tie structure, it is guaranteed that the profiling blocks and the cable tie can be accurately matched, the cable tie can be detected after a wire harness with the cable tie is installed by being matched with the effect of the contact probe, and therefore whether the type of the cable tie is accurate or not is determined; and whether a binding missing phenomenon exists in the binding belt can be determined, so that the detection efficiency of the binding belt is greatly improved, and the accuracy is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire harness tie detection, in particular to a product tie induction tooling. Background Art

[0002] After the production of wire harnesses, in order to prevent the multi-strand wire harnesses from becoming loose, it is necessary to tie and fix them with ties. For different wire harness types and usage requirements, the requirements for tie tying and the types of ties are also different. Currently, the traditional detection of wire harness ties mainly compares with sample wires manually and visually inspects them manually. However, due to the large number of tie types, the manual inspection efficiency is low and the detection accuracy is low. Therefore, in view of the above problems, a product tie induction tooling is designed to better meet the actual usage requirements. Content of the Utility Model

[0003] The purpose of the utility model is to provide a product tie induction tooling to solve the problems raised in the above background art.

[0004] To achieve the above purpose, the utility model provides the following technical solution: a product tie induction tooling, a fixing frame, the upper end surface of the fixing frame is fixed with an installation table through bolts, a control switch is installed on the installation table, a three-color indicator light is also installed on the installation table, and detection mechanisms are evenly installed on the installation table. The detection mechanism includes a base, ear plates, strip holes, profiling blocks, detection indicator lights, positioning rods, and contact probes.

[0005] Preferably, universal wheels are installed on the lower end surface of the fixing frame, and an electric control box is installed on the fixing frame, and the electric control box is electrically connected to the control switch, the three-color indicator light, and the contact probe. Through the above structure, the electric control function of the device can be realized to ensure the normal operation of the device.

[0006] Preferably, ear plates are symmetrically fixed on the left and right sides of the base, strip holes are opened on the ear plates, and the strip holes cooperate with bolts to lock with the installation table. Through the action of the ear plates and the strip holes, it is convenient to install and fix the base to ensure that multiple bases are on the same straight line.

[0007] Preferably, a profiling block is fixed on the base through bolts, and a card slot matching the tie is opened on the profiling block. Through the action of the profiling block, it is convenient to position the tie, thereby providing a basic guarantee for the detection of the tie.

[0008] Preferably, a detection indicator light is installed on the profiling block, a positioning rod is installed on the profiling block, and a contact probe is also installed on the profiling block. Through the action of the positioning rod and the contact probe, a basic guarantee can be provided for the positioning detection of the tie.

[0009] Preferably, the contact probe is electrically connected to the detection indicator light, and the contact probe may be a pressure sensor or a contact sensor. The cable tie may be detected by the contact probe to determine the accuracy of the cable tie binding.

[0010] Compared with the prior art, the beneficial effects of the utility model are as follows: the cable tie sensing tooling of the product adopts multiple profiling block structures, which can be produced according to the cable tie structure to ensure that the profiling blocks and the cable ties can be accurately matched, and then with the function of the contact probe, the cable tie can be detected after the wiring harness with the cable tie is installed, so as to determine whether the type of the cable tie is accurate, and whether there is any missing tie phenomenon, thereby greatly improving the detection efficiency of the cable tie and having a higher accuracy rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the device of the utility model;

[0012] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the device of the utility model from top view;

[0013] Figure 3 It is a three-dimensional structural diagram of the detection mechanism of the utility model.

[0014] In the figure: 1, fixing frame; 11, universal wheel; 12, electric control box; 2, mounting table; 3, control switch; 4, three-color indicator light; 5, detection mechanism; 51, base; 511, ear plate; 512, strip hole; 52, profiling block; 53, detection indicator light; 54, positioning rod; 55, contact probe. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0016] See also Figures 1 - 3 The utility model provides a technical solution: a product cable tie induction tooling, a fixing frame 1, a mounting platform 2 is fixed to the upper end surface of the fixing frame 1 by bolts, a control switch 3 is installed on the mounting platform 2, a three-color indicator light 4 is also installed on the mounting platform 2, and a detection mechanism 5 is evenly installed on the mounting platform 2. The detection mechanism 5 includes a base 51, an ear plate 511, a strip hole 512, a profiling block 52, a detection indicator light 53, a positioning rod 54 and a contact probe 55.

[0017] The lower end face of the fixing frame 1 is equipped with universal wheels 11, and an electric control box 12 is installed on the fixing frame 1. Moreover, the electric control box 12 is electrically connected to the control switch 3, the three-color indicator light 4, and the contact probe 55. On both sides of the base 51, ear plates 511 are symmetrically fixed. A strip-shaped hole 512 is provided on the ear plate 511, and the strip-shaped hole 512 cooperates with bolts to lock the base 51 to the mounting table 2. A profiling block 52 is fixed on the base 51 by bolts, and a card slot for cooperating with a cable tie is provided on the profiling block 52. A detection indicator light 53 is installed on the profiling block 52, a positioning rod 54 is installed on the profiling block 52, and a contact probe 55 is also installed on the profiling block 52. The contact probe 55 is electrically connected to the detection indicator light 53, and the contact probe 55 can be a pressure sensor or a contact sensor.

[0018] When using this product's cable tie induction tooling, as Figures 1 - 3 shown, the entire device can be conveniently moved through the universal wheels 11. During the actual detection process, a suitable profiling block 52 is selected for installation according to the cable tie type of the wire harness. Through the action of the ear plates 511 and the strip-shaped holes 512, and in cooperation with bolts, the base 51 and the profiling block 52 can be installed and fixed on the mounting table 2. The distance between adjacent profiling blocks 52 is determined according to the cable tie position on the sample wire harness. After installation, the device can be started by controlling the control switch 3. At this time, the three-color indicator light 4 shows yellow, and the detection indicator light 53 also lights up simultaneously. Then, the cable tie tied on the wire harness to be detected is installed in cooperation with the card slot on the profiling block 52, so as to realize the positioning installation of the wire harness cable tie. The profiling block 52 can detect the position and installation direction of the cable tie on the wire harness. When the cable tie on the wire harness can contact the contact probe 55, it indicates that the installation position and installation direction of the cable tie are accurate. At this time, the detection indicator light 53 goes out. When the cable tie on the wire harness cannot contact the contact probe 55, the detection indicator light 53 remains on continuously. According to the above principle, when all the detection indicator lights 53 are extinguished, it indicates that the installation position and direction of the cable ties on the wire harness to be detected are accurate. At this time, the three-color indicator light 4 shows green. When there is a detection indicator light 53 in the lit state after detection, it indicates that there are errors in the installation position and direction of the cable ties on the wire harness to be detected. At this time, the three-color indicator light 4 shows red. The staff can replace the incorrect cable tie according to the position where the detection indicator light 53 lights up. Moreover, the entire tooling is equipped with a connection to MES. After connecting to MES, the product traceability has a quantity statistics function. The installation records of each wire harness can be automatically stored in the background database, including information such as installation time, installation quantity, serial number, operator, etc. The profiling block 52 can be quickly replaced, and it can be used for general assembly of multiple products after product replacement. This is the working principle of this product's cable tie induction tooling.

[0019] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A product cable tie induction tool, comprising a fixing frame (1), characterized in that: The upper end surface of the fixing frame (1) is fixed with a mounting platform (2) by bolts, the mounting platform (2) is mounted with a control switch (3), the mounting platform (2) is also mounted with a three-color indicator light (4), and the mounting platform (2) is evenly mounted with a detection mechanism (5), the detection mechanism (5) comprising a base (51), an ear plate (511), a strip hole (512), a profiling block (52), a detection indicator light (53), a positioning rod (54) and a contact probe (55).

2. A product cable tie induction tooling according to claim 1, characterized in that: A universal wheel (11) is installed on the lower end surface of the fixing frame (1), and an electric control box (12) is installed on the fixing frame (1), and the electric control box (12) is electrically connected to the control switch (3), the three-color indicator light (4) and the contact probe (55).

3. A product cable tie induction tooling according to claim 1, characterized in that: The base (51) is symmetrically fixed with an ear plate (511) on the side thereof, and a strip hole (512) is provided on the ear plate (511), and the strip hole (512) is locked with the mounting platform (2) by means of bolts.

4. A product cable tie induction tooling according to claim 1, characterized in that: A profiling block (52) is fixed to the base (51) by means of bolts, and a slot cooperating with a cable tie is provided on the profiling block (52).

5. A product cable tie induction tooling according to claim 1, characterized in that: The profiling block (52) is provided with a detection indicator light (53), a positioning rod (54) is provided on the profiling block (52), and a contact probe (55) is provided on the profiling block (52).

6. A product cable tie induction tooling according to claim 1, characterized in that: The contact probe (55) is electrically connected to the detection indicator light (53), and the contact probe (55) may be a pressure sensor or a contact sensor.