Motor rotor clamp spring assembling machine

By designing a motor rotor spring assembly machine including feeding assembly, mounting assembly and fixing assembly, the hydraulic cylinder is used to automatically assemble multiple rotors and springs, and the lubrication effect is ensured by lubrication components, the problem of low assembly efficiency in the prior art is solved, and an efficient and automated assembly process is achieved.

CN222920474UActive Publication Date: 2025-05-30JIANGSU XINRI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421769692.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-05-30
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The existing motor rotor spring assembly machines can only fix one rotor at a time during the assembly process, and require frequent operations to fix the rotor and disassemble the rotor. The operation steps are complicated, resulting in low working efficiency.

Method used

A motor rotor spring assembly machine is designed, including feeding assembly, installation assembly and fixing assembly. Through the cooperation of hydraulic cylinder No. 1 and hydraulic cylinder No. 2, automatic assembly of multiple rotors and springs is realized, and lubrication effect is ensured through lubrication components, reducing manual positioning and fixing operations.

Benefits of technology

Through the automated assembly process, the operation of positioning and fixing of the rotor and the spring is reduced, the working efficiency is improved, and the damage of the spring is avoided through the lubricating assembly setting, ensuring the quality and efficiency of the assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of motor equipment, in particular to a motor rotor snap spring assembling machine which comprises an operation table, a feeding assembly is arranged on the operation table and comprises a first hydraulic cylinder, the first hydraulic cylinder is installed on the operation table, and the output end of the first hydraulic cylinder is connected with a top plate. A baffle is installed on the top plate, a material groove is formed in the operation table, an elastic push plate is installed on the material groove in a sliding mode through a spring, and a material guide plate is installed on the operation table. Through cooperation of the feeding assembly, the installation assembly and the fixing assembly, a worker can install a plurality of clamping springs and a plurality of rotors in a fitting pipe and a material groove in advance, through cooperation of a first hydraulic cylinder and a second hydraulic cylinder, assembling of the rotors and the clamping springs is completed, and after one set of rotors and clamping springs are assembled, the assembly efficiency is improved. And the next group of rotors and snap springs can be automatically in place, and the working efficiency is improved through circulating assembly.
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Description

Technical Field

[0001] The utility model relates to the technical field of motor equipment, in particular to a motor rotor retaining spring assembly machine. Background Art

[0002] The motor rotor circlip assembly machine is a machine used to automatically assemble the circlips on the motor rotor. The motor rotor usually includes a shaft, a rotor core, a winding and other components, and the circlip is used to fix other components on the shaft to prevent them from loosening or falling off during use.

[0003] Chinese patent publication number CN111843446B discloses a "motor rotor retaining spring assembly machine", which includes an assembly fixing support device, a tension spring storage fixing device, a retaining spring storage cavity component, a retaining spring against discharge component, a telescopic connection device, a retaining spring limiting device, an assembly translation component, a retaining spring removal and installation device and a rotor fixing and storage device. The rotor is placed on a receiving and rotating plate and the device is fixed using two support plates. The translation slide is allowed to slide to the right, and the two retaining spring pins are inserted into the two holes of the retaining spring. The limiting card is then allowed to move upward. At this time, the retaining spring can be taken out. At this time, the limiting card will immediately drop to continue to limit the retaining spring. The motor III is started and rotated 180 degrees. The translation slide is then allowed to move to the left. At this time, the retaining spring can be driven to be sleeved on the rotor. When the retaining spring reaches the correct position, the two retaining spring pins are allowed to detach from the retaining spring, and the two telescopic rods III are recovered. At this time, the translation slide moves to the right, and the installation of the rotor retaining spring is completed.

[0004] During the conception process, the applicant searched a large number of patent documents on the patent network. For example, Chinese patent publication number CN111843446B discloses a "motor rotor retaining spring assembly machine". When assembling the retaining spring, only one rotor can be fixed at a time, and the staff needs to frequently fix and disassemble the rotor. The operation steps are relatively cumbersome, resulting in low work efficiency. Therefore, a motor rotor retaining spring assembly machine is proposed to solve the above-mentioned problems. Utility Model Content

[0005] In view of the deficiencies of the prior art, the present utility model provides a motor rotor snap ring assembly machine, which solves the problem proposed in the above background art that when performing snap ring assembly, only one rotor can be fixed at a time, and it is necessary for workers to frequently fix and disassemble the rotor. The operation steps are rather troublesome, resulting in low work efficiency. To achieve the above objectives, the present utility model is realized through the following technical solutions: A motor rotor snap ring assembly machine includes an operation table, on which a feeding component is provided. The feeding component includes a first hydraulic cylinder installed on the operation table. The output end of the first hydraulic cylinder is connected to a top plate, on which a baffle is installed. A material trough is installed on the operation table, and an elastic push plate is slidably installed on the material trough through a spring. A guiding plate is installed on the operation table.

[0006] Preferably, an installation component is provided on the operation table. The installation component includes a base installed on the operation table, and a second hydraulic cylinder is installed on the inner wall of the base. The output end of the second hydraulic cylinder is connected to an installation rod.

[0007] Preferably, a fixing component is provided on the operation table. The fixing component includes a mounting seat installed on the operation table, and a limiting groove is provided on the mounting seat. A resilient column is slidably installed on the limiting groove.

[0008] Preferably, a fitting pipe is installed on the mounting seat, and a piston is slidably installed on the inner wall of the fitting pipe through a spring.

[0009] Preferably, a lubrication component is provided on the operation table. The lubrication component includes an oil tank installed on the operation table. The right side of the oil tank is connected to the guiding plate, and the left side of the oil tank is connected to the fitting pipe. A limiting hole is provided on the oil tank.

[0010] Preferably, an airbag is installed on the oil tank, and an oil pipe is installed in the oil tank.

[0011] Preferably, an oil injector is installed on the limiting hole of the oil tank, and the oil injector is connected to the oil pipe.

[0012] As can be seen from the above technical solutions, a motor rotor snap ring assembly machine provided by an embodiment of this specification has at least the following beneficial effects:

[0013] (1) The utility model enables workers to install multiple retaining rings and multiple rotors in the accessory pipe and the material trough in advance through the cooperation of the feeding component, the installation component and the fixing component. During the assembly operation, the rotors and retaining rings are assembled through the cooperation of the No. 1 hydraulic cylinder and the No. 2 hydraulic cylinder. In addition, there is no need for manual positioning and fixing of the rotors and retaining rings during the assembly process. After one set of rotors and retaining rings is assembled, the next set of rotors and retaining rings will automatically take place and wait for the next assembly, which reduces the workers' operations on positioning and fixing the rotors and retaining rings. Through the cyclic assembly, the work efficiency is improved.

[0014] (2) The utility model sets a lubricating component so that when the rotor moves to the left, the oiler can apply grease to the rotating shaft on the rotor. The rotating shaft is easier to install after being applied with grease, thereby avoiding damage to the retaining ring due to excessive friction during the assembly process of the retaining ring with the rotor. In addition, the oil tank can continue to replenish grease to the oiler through the oil pipe during the assembly operation, thereby maintaining the saturation of the grease on the oiler and ensuring the lubrication effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a structural schematic diagram of the feeding assembly in the utility model;

[0018] Figure 3 It is a structural schematic diagram of the fixing component in the utility model;

[0019] Figure 4 For the utility model Figure 3 A magnified schematic diagram of point A;

[0020] Figure 5 It is a structural schematic diagram of the lubrication component in the utility model.

[0021] In the figure: 1. operating table; 2. loading assembly; 21. hydraulic cylinder No. 1; 22. top plate; 23. baffle; 24. material trough; 25. elastic push plate; 26. material guide plate; 3. mounting assembly; 31. base; 32. hydraulic cylinder No. 2; 33. mounting rod; 4. fixing assembly; 41. mounting seat; 42. limit groove; 43. rebound column; 44. accessory pipe; 45. piston; 5. lubrication assembly; 51. oil tank; 52. air bag; 53. oil pipe; 54. oiler. DETAILED DESCRIPTION

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts belong to the scope of protection of the present utility model.

[0023] Embodiment 1

[0024] Please refer to Figures 1-4As shown in the figure, a snap ring assembling machine for a motor rotor. A snap ring assembling machine for a motor rotor includes an operating table 1. An upper feeding component 2 is arranged on the operating table 1. The upper feeding component 2 includes a first hydraulic cylinder 21. The first hydraulic cylinder 21 is installed on the operating table 1. The output end of the first hydraulic cylinder 21 is connected to a top plate 22. A baffle 23 is installed on the top plate 22. A material trough 24 is installed on the operating table 1. An elastic push plate 25 is slidably installed on the material trough 24 through a spring. A guide plate 26 is installed on the operating table 1. The staff sequentially installs a plurality of rotors in the material trough 24. Due to the elastic force of the elastic push plate 25, the elastic push plate 25 applies a forward pressure to the plurality of rotors. The first rotor at the forefront is placed in the guide plate 26. An installation component 3 is arranged on the operating table 1. The installation component 3 includes a base 31. The base 31 is installed on the operating table 1. A second hydraulic cylinder 32 is installed on the inner wall of the base 31. The output end of the second hydraulic cylinder 32 is connected to an installation rod 33. A fixing component 4 is arranged on the operating table 1. The fixing component 4 includes an installation seat 41. The installation seat 41 is installed on the operating table 1. A limiting groove 42 is arranged on the installation seat 41. A resilient column 43 is slidably installed on the limiting groove 42. A fitting pipe 44 is installed on the installation seat 41. A piston 45 is slidably installed in the inner wall of the fitting pipe 44 through a spring. The staff installs a plurality of snap rings in the fitting pipe 44 in advance. Due to the elastic force of the spring on the piston 45, the piston 45 applies a pressure to the plurality of snap rings, so that the first snap ring at the rightmost end of the fitting pipe 44 abuts against an oil tank 51. A lubricating component 5 is arranged on the operating table 1. The lubricating component 5 includes an oil tank 51. The oil tank 51 is installed on the operating table 1. The right side of the oil tank 51 is connected to the guide plate 26. The left side of the oil tank 51 is connected to the fitting pipe 44. A limiting hole is arranged on the oil tank 51. Start the first hydraulic cylinder 21. The first hydraulic cylinder 21 drives the top plate 22 to move leftward. The top plate 22 pushes the first rotor to move leftward. During the process of the rotor moving leftward, the rotating shaft on the rotor first passes through the limiting hole on the oil tank 51, and then contacts the resilient column 43 and pushes the resilient column 43 leftward. At this time, the rotating shaft contacts the limiting groove 42 on the installation seat 41. The limiting groove 42 cooperates with the limiting hole to limit and fix the rotor. At this time, start the second hydraulic cylinder 32. The second hydraulic cylinder 32 drives the installation rod 33 to move forward on the base 31. During the movement of the installation rod 33, it first contacts the first snap ring and pushes the first snap ring forward. During the forward movement of the snap ring, it contacts the rotating shaft and is installed on the rotating shaft under the pressure of the installation rod 33. At this time, the first snap ring has been installed on the first rotor. Close the first hydraulic cylinder 21 and the second hydraulic cylinder 32. After the second hydraulic cylinder 32 drives the installation rod 33 to reset, the second snap ring moves rightward under the thrust of the piston 45 and abuts against the oil tank 51. When the top plate 22 moves leftward, the top plate 22 drives the baffle 23 to move synchronously. The baffle 23 blocks the second rotor from entering the guide plate 26. When the top plate 22 resets, the second rotor moves forward to the guide plate 26 under the elastic force of the elastic push plate 25.At this time, the above steps can be repeated to assemble the second rotor and the second snap ring.

[0025] In this embodiment, through the cooperation of the feeding assembly 2, the installation assembly 3 and the fixing assembly 4, the staff can install multiple snap rings and multiple rotors in the fitting pipe 44 and the material tank 24 in advance. During the assembly operation, through the cooperation of the first hydraulic cylinder 21 and the second hydraulic cylinder 32, the assembly of the rotor and the snap ring is completed, and during the assembly process, there is no need for the staff to position and fix the rotor and the snap ring again. After a set of rotor and snap ring is assembled, the next set of rotor and snap ring will be automatically in place and wait for the next assembly, reducing the operation of the staff to position and fix the rotor and the snap ring, and improving the work efficiency through cyclic assembly.

[0026] Embodiment 2

[0027] Please refer to Figure 5 As shown, an airbag 52 is installed on the fuel tank 51, a fuel pipe 53 is installed in the fuel tank 51, an oil injector 54 is installed on the limit hole of the fuel tank 51, and the oil injector 54 is connected to the fuel pipe 53. During the process of the rotor moving to the left, the rotating shaft will contact the oil injector 54 in the limit hole of the fuel tank 51, and the oil injector 54 will apply grease to the rotating shaft, which is convenient for the subsequent installation of the snap ring. When the rotor moves to the left in place, the rotor will contact and squeeze the airbag 52, and the airbag 52 will inject air into the fuel tank 51 after being squeezed. The fuel tank 51 will send part of the grease to the oil injector 54 through the fuel pipe 53 under the action of positive pressure, so as to maintain the saturation of the grease on the oil injector 54.

[0028] In this embodiment, through the setting of the lubrication assembly 5, during the process of the rotor moving to the left, the oil injector 54 can apply grease to the rotating shaft on the rotor. After the rotating shaft is coated with grease, it is more conducive to installation, avoiding damage to some snap rings due to excessive friction during the assembly with the rotor, and the fuel tank 51 can continuously supplement the grease to the oil injector 54 through the fuel pipe 53 during the assembly operation to maintain the saturation of the grease on the oil injector 54, so as to ensure the lubrication effect.

[0029] When a motor rotor snap ring assembling machine of the utility model is in use, the staff installs a plurality of snap rings in the fitting pipe 44 in advance. Due to the elastic force of the spring on the piston 45, the piston 45 applies pressure to the plurality of snap rings, so that the first snap ring at the rightmost end of the fitting pipe 44 abuts against the fuel tank 51. The staff installs a plurality of rotors in the material groove 24 in sequence. Due to the elastic force of the elastic push plate 25, the elastic push plate 25 applies a forward pressure to the plurality of rotors, and the first rotor at the forefront is placed in the guiding plate 26. The first hydraulic cylinder 21 is started, and the first hydraulic cylinder 21 drives the top plate 22 to move leftward. The top plate 22 pushes the first rotor to move leftward. During the process of moving leftward, the rotating shaft on the rotor first passes through the limiting hole on the fuel tank 51, and then contacts the return spring column 43 and pushes the return spring column 43 leftward. At this time, the rotating shaft contacts the limiting groove 42 on the mounting seat 41, and the limiting groove 42 cooperates with the limiting hole to limit and fix the rotor. At this time, the second hydraulic cylinder 32 is started, and the second hydraulic cylinder 32 drives the mounting rod 33 to move forward on the base 31. During the movement of the mounting rod 33, it first contacts the first snap ring and pushes the first snap ring forward. During the forward movement of the snap ring, it contacts the rotating shaft and is installed on the rotating shaft under the pressure of the mounting rod 33. At this time, the first snap ring has been installed on the first rotor. The first hydraulic cylinder 21 and the second hydraulic cylinder 32 are closed. After the second hydraulic cylinder 32 drives the mounting rod 33 to reset, the second snap ring moves rightward due to the thrust of the piston 45 and abuts against the fuel tank 51. When the top plate 22 moves leftward, the top plate 22 drives the baffle 23 to move synchronously, and the baffle 23 blocks the second rotor from entering the guiding plate 26. When the top plate 22 resets, the second rotor moves forward to the guiding plate 26 due to the elastic force of the elastic push plate 25. At this time, the above steps can be repeated to assemble the second rotor and the second snap ring. Through the cooperation of the feeding assembly 2, the installation assembly 3 and the fixing assembly 4, the staff can install a plurality of snap rings and a plurality of rotors in the fitting pipe 44 and the material groove 24 in advance. During the assembly operation, through the cooperation of the first hydraulic cylinder 21 and the second hydraulic cylinder 32, the assembly of the rotor and the snap ring is completed, and during the assembly process, there is no need for manual re-positioning and fixing of the rotor and the snap ring. After a group of rotors and snap rings are assembled, the next group of rotors and snap rings will automatically be in place and wait for the next assembly, reducing the operation of the staff for positioning and fixing the rotor and the snap ring. Through the cyclic assembly, the working efficiency is improved.

[0030] During the process of the rotor moving to the left, the rotating shaft will come into contact with the lubricator 54 in the upper limit hole of the fuel tank 51. The lubricator 54 applies grease to the rotating shaft, facilitating the subsequent installation of the snap ring. When the rotor moves to the left in place, the rotor will contact and squeeze the airbag 52. After being squeezed, the airbag 52 injects air into the fuel tank 51. Through the positive pressure effect, the fuel tank 51 transports part of the grease to the lubricator 54 through the oil pipe 53, thereby maintaining the saturation of the grease on the lubricator 54. Through the setting of the lubrication assembly 5, during the process of the rotor moving to the left, the lubricator 54 can apply grease to the rotating shaft on the rotor. After the rotating shaft is coated with grease, it is more conducive to installation, avoiding damage to some snap rings due to excessive friction during the assembly process with the rotor. Moreover, the fuel tank 51 can continuously supplement the grease to the lubricator 54 through the oil pipe 53 during the assembly operation, maintaining the saturation of the grease on the lubricator 54, thus ensuring the lubrication effect.

[0031] The above embodiments are only used to illustrate the embodiments of the present invention, rather than limiting the embodiments of the present invention. Those of ordinary skill in the relevant technical fields can still make various changes and modifications without departing from the spirit and scope of the embodiments of the present invention. Therefore, all equivalent technical solutions also belong to the scope of the embodiments of the present invention. The patent protection scope of the embodiments of the present invention shall be defined by the claims.

Claims

1. A motor rotor retaining spring assembly machine, comprising an operating table (1), characterized in that: The operating table (1) is provided with a loading assembly (2), the loading assembly (2) comprising a No. 1 hydraulic cylinder (21), the No. 1 hydraulic cylinder (21) being mounted on the operating table (1), the output end of the No. 1 hydraulic cylinder (21) being connected to a top plate (22), a baffle (23) being mounted on the top plate (22), a material trough (24) being mounted on the operating table (1), an elastic push plate (25) being mounted on the material trough (24) via a spring slide, and a material guide plate (26) being mounted on the operating table (1).

2. The motor rotor retaining spring assembly machine according to claim 1, characterized in that: The operating table (1) is provided with a mounting assembly (3), the mounting assembly (3) comprising a base (31), the base (31) being mounted on the operating table (1), a No. 2 hydraulic cylinder (32) being mounted on the inner wall of the base (31), and a mounting rod (33) being connected to the output end of the No. 2 hydraulic cylinder (32).

3. The motor rotor retaining spring assembly machine according to claim 2, characterized in that: The operating table (1) is provided with a fixing assembly (4), the fixing assembly (4) comprising a mounting seat (41), the mounting seat (41) being mounted on the operating table (1), the mounting seat (41) being provided with a limiting groove (42), and a rebound column (43) being slidably mounted on the limiting groove (42).

4. The motor rotor retaining spring assembly machine according to claim 3, characterized in that: A fitting tube (44) is mounted on the mounting seat (41), and a piston (45) is slidably mounted on the inner wall of the fitting tube (44) via a spring.

5. The motor rotor retaining spring assembly machine according to claim 4, characterized in that: The operating table (1) is provided with a lubrication assembly (5), the lubrication assembly (5) comprising an oil tank (51), the oil tank (51) being mounted on the operating table (1), the right side of the oil tank (51) being connected to a material guide plate (26), the left side of the oil tank (51) being connected to an accessory pipe (44), and a limiting hole being provided on the oil tank (51).

6. The motor rotor retaining spring assembly machine according to claim 5, characterized in that: An air bag (52) is installed on the oil tank (51), and an oil pipe (53) is installed in the oil tank (51).

7. The motor rotor retaining spring assembly machine according to claim 6, characterized in that: An oil injector (54) is installed on the limiting hole on the oil tank (51), and the oil injector (54) is connected to the oil pipe (53).

Citation Information

Patent Citations

  • Motor rotor snap ring assembly machine

    CN111843446B