Full-automatic efficient printing machine
By introducing drying components and pressing components into the printing machine, the problem of the inkjet head spraying dye liquid that does not dry through and affects printing efficiency, achieving a more efficient fabric drying and printing process.
Patent Information
- Application Number
- CN202421760108.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-24
AI Technical Summary
During the use of the printing machine, since the dye liquid sprayed by the inkjet head is not dry, the dye may affect the molding of the pattern during collection, resulting in a decrease in printing efficiency.
A fully automatic and efficient printing machine is designed, equipped with drying components and pressing components. The drying component uses a heat transfer mechanism to dry the fabric on both sides of the upper and lower sides to ensure that the dye liquid is completely dry.
Through the use of drying components, the drying efficiency of fabric is significantly improved, and the problem of dye drying affecting pattern forming is avoided, thereby improving the overall printing efficiency.
Smart Images
Figure CN222921255U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of printing machines, in particular to a full-automatic and high-efficiency printing machine. Background Art
[0002] A printing machine is used to print patterns on fabrics. The printing machine consists of a workbench, a pressure roller, a mounting rack, a motor, a threaded rod, a limiting rod, a digital printing head, and a material receiving wheel. The fabric is pressed under the pressure roller, and the other end of the fabric is fixed to the material receiving roller. The driving mechanism on the material receiving wheel is started to make it rotate, so that the fabric starts to be wound. The motor on the mounting rack is started, and the motor rotates forward and backward continuously, making the threaded rod rotate. Under the action of the limiting rod, the digital printing head moves left and right. At the same time, the digital printing head is started. First, the image or text to be printed is input into the computer and edited and processed through professional image processing software. The processed image data is sent to the control system of the digital printing machine. The control system controls the inkjet head according to the image data, and precisely sprays the special dye liquor in the form of tiny droplets onto the fabric, thereby performing printing. During printing, the material receiving roller stops rotating. After a single printing is completed, the material receiving roller rotates for material receiving, and then the fabric is printed in a full-automatic and high-efficiency manner.
[0003] The inventor found in daily work that when the printing machine is in use, since the dye liquor is sprayed onto the fabric through the inkjet head for printing, in order to avoid the dye liquor not being dry and the dye may affect the formation of the pattern during material receiving, generally, material receiving is carried out after standing for a period of time, which thus affects the overall printing efficiency. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the problem that in the actual use process, since the dye liquor is sprayed onto the fabric through the inkjet head for printing, in order to avoid the dye liquor not being dry and the dye may affect the formation of the pattern during material receiving, generally, material receiving is carried out after standing for a period of time, which thus affects the overall printing efficiency, and to propose a full-automatic and high-efficiency printing machine.
[0005] To achieve the above object, the utility model adopts the following technical solutions: A fully automatic and efficient printing machine, including a workbench, a material receiving wheel and a pressure roller are installed at the upper end of the workbench, a drying component and a pressing and leveling component are arranged at the upper end of the workbench, mounting frames are fixedly connected to both sides of the upper end of the workbench, a motor is installed on the back of the mounting frames, a limiting rod is fixedly connected between the two mounting frames, a threaded rod is rotatably connected between the two mounting frames, a digital printing head is threadedly connected to the arc surface of the threaded rod, the digital printing head slides on the arc surface of the limiting rod, the output end of the motor is fixed to the threaded rod, the drying component includes a mounting groove opened at the upper end of the workbench, a perforated block one is fixedly connected to the inner wall of the mounting groove, a cylinder is fixedly connected to the upper end of the workbench, a perforated block two is slidably connected to the arc surface of the cylinder, a fixing mechanism is arranged between the perforated block two and the cylinder, a hot air conveying mechanism is arranged on the front of the workbench, and hot air is blown out by the perforated block one and the perforated block two by means of the hot air conveying mechanism.
[0006] The effects achieved by the above components are as follows: By setting the drying component, when it is necessary to dry the printed fabric, the perforated block two is fixed to the cylinder through the fixing mechanism, the fabric is passed through between the perforated block one and the perforated block two in the mounting groove, and through the hot air conveying mechanism, the perforated block one and the perforated block two eject hot air from the holes on their surfaces, so as to dry the upper and lower sides of the fabric, and thus the drying efficiency of the fabric can be improved as much as possible.
[0007] Preferably, the hot air conveying mechanism includes a circular cylinder fixedly connected to the front of the workbench, an electric heating wire is installed on the inner wall of the circular cylinder, an air pump is installed at the right end of the circular cylinder, a first air pipe is fixedly connected between the circular cylinder and the perforated block one, the first air pipe penetrates the workbench, and a second air pipe is fixedly connected between the circular cylinder and the perforated block two.
[0008] The effects achieved by the above components are as follows: The electric heating wire and the air pump are started, so that the hot air is conveyed to the perforated block one and the perforated block two through the first air pipe and the second air pipe connected to the circular cylinder.
[0009] Preferably, the fixing mechanism includes a plug slidably inserted into one side of the perforated block two, and the plug is inserted into the cylinder.
[0010] The effects achieved by the above components are as follows: The plug is dragged so that the perforated block two is inserted into the cylinder to fix the perforated block two.
[0011] Preferably, one end of the plug is fixedly connected with a first spring, and the other end of the first spring is fixed to the perforated block two.
[0012] The effects achieved by the above components are as follows: By setting the first spring, the plug is reset.
[0013] Preferably, a plurality of adjusting grooves are evenly distributed on the arc surface of the cylinder, and the plug pins are adapted to the adjusting grooves.
[0014] The effect achieved by the above components is that by inserting the plug pins into different adjusting grooves, the distance between the air outlet holes on the second perforated plate and the fabric is adjusted.
[0015] Preferably, the pressing and leveling assembly includes a mounting plate fixedly connected to the upper end of the workbench, and a pressing and leveling roller is arranged at the lower end of the mounting plate.
[0016] The effect achieved by the above components is that when it is necessary to press and level the wrinkles generated during fabric printing, the fabric is pressed under the pressing and leveling roller, so as to press and level the wrinkles of the fabric.
[0017] Preferably, a circular rod is fixedly connected to the lower end of the mounting plate, a square block is slidably connected to the arc surface of the circular rod, and the square block is rotatably connected to the pressing and leveling roller.
[0018] The effect achieved by the above components is that by arranging the circular rod and the square block, the pressing and leveling roller is limited.
[0019] Preferably, a second spring is fixedly connected to the upper end of the square block, and the other end of the second spring is fixed to the mounting plate.
[0020] The effect achieved by the above components is that by arranging the second spring, the square block is extruded, so that the pressing and leveling roller presses on the fabric.
[0021] In summary, the beneficial effects of the present invention are as follows:
[0022] In the present invention, by arranging the drying assembly, when it is necessary to dry the printed fabric, the second perforated block is fixed to the cylinder through the fixing mechanism, the fabric is passed through between the first perforated block and the second perforated block in the mounting groove, and through the hot air conveying mechanism, the first perforated block and the second perforated block spray out from the holes on their surfaces, so as to dry the upper and lower sides of the fabric, and thus play a role in improving the fabric drying efficiency as much as possible, and solve the problem that when printing the fabric, the dye solution is sprayed onto the fabric by an inkjet head for printing. In order to avoid the dye solution not being completely dry and the dye may affect the formation of the pattern during material collection, generally, the material is collected after standing for a period of time, which affects the entire printing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a three-dimensional structural schematic diagram of the present invention;
[0024] Figure 2 is a three-dimensional structural schematic diagram of the drying assembly of the present invention;
[0025] Figure 3 is the present invention Figure 2Schematic diagram of the enlarged three-dimensional structure of A;
[0026] Figure 4 This is a schematic diagram of the three-dimensional structure of the cross-section of the circular cylinder of the present utility model.
[0027] Legend: 1. Workbench; 2. Drying assembly; 3. Pressing and leveling assembly; 4. Mounting frame; 5. Limiting rod; 6. Threaded rod; 7. Digital printing head; 8. Motor; 9. Pressing roller; 10. Material receiving wheel; 21. Installation groove; 22. Second perforated block; 23. Cylinder; 24. Hot air conveying mechanism; 25. Fixing mechanism; 26. First perforated block; 241. Circular cylinder; 242. Air pump; 243. Second air pipe; 244. Electric heating wire; 251. Plug; 252. Adjusting groove; 253. First spring; 31. Mounting plate; 32. Pressing and leveling roller; 33. Circular rod; 34. Square block; 35. Second spring. Specific embodiments
[0028] Referring to Figure 1 As shown, the present utility model provides a technical solution: A fully automatic and efficient printing machine includes a workbench 1. A material receiving wheel 10 and a pressing roller 9 are installed at the upper end of the workbench 1. A drying assembly 2 and a pressing and leveling assembly 3 are arranged at the upper end of the workbench 1. Mounting frames 4 are fixedly connected to both sides of the upper end of the workbench 1. A motor 8 is installed on the back of the mounting frame 4. A limiting rod 5 is fixedly connected between the two mounting frames 4. A threaded rod 6 is rotatably connected between the two mounting frames 4. A digital printing head 7 is threadedly connected to the arc surface of the threaded rod 6. The digital printing head 7 slides on the arc surface of the limiting rod 5. The output end of the motor 8 is fixed to the threaded rod 6.
[0029] Next, specifically describe the specific settings and functions of the drying assembly 2 and the pressing and leveling assembly 3.
[0030] Referring to Figure 2 And Figure 4As shown in the figure, in this embodiment: The drying assembly 2 includes an installation groove 21 opened at the upper end of the workbench 1. The inner wall of the installation groove 21 is fixedly connected with a perforated block one 26. The upper end of the workbench 1 is fixedly connected with a cylinder 23. The arc surface of the cylinder 23 is slidably connected with a perforated block two 22. A fixing mechanism 25 is arranged between the perforated block two 22 and the cylinder 23. The front of the workbench 1 is provided with a hot air conveying mechanism 24. The perforated block one 26 and the perforated block two 22 blow out hot air by means of the hot air conveying mechanism 24. By setting the drying assembly 2, when it is necessary to dry the printed fabric, the perforated block two 22 is fixed to the cylinder 23 through the fixing mechanism 25, and the fabric is passed through between the perforated block one 26 and the perforated block two 22 in the installation groove 21. Through the hot air conveying mechanism 24, the perforated block one 26 and the perforated block two 22 spray out from the holes on their surfaces, so as to dry the upper and lower sides of the fabric, and thus play a role in improving the fabric drying efficiency as much as possible. The hot air conveying mechanism 24 includes a circular cylinder 241 fixedly connected to the front of the workbench 1. An electric heating wire 244 is installed on the inner wall of the circular cylinder 241. An air pump 242 is installed at the right end of the circular cylinder 241. A first air pipe is fixedly connected between the circular cylinder 241 and the perforated block one 26. The first air pipe penetrates the workbench 1. A second air pipe 243 is fixedly connected between the circular cylinder 241 and the perforated block two 22. The electric heating wire 244 and the air pump 242 are started, so that the hot air is conveyed to the perforated block one 26 and the perforated block two 22 through the first air pipe and the second air pipe 243 connected to the circular cylinder 241. The fixing mechanism 25 includes a plug 251 slidably inserted into one side of the perforated block two 22. The plug 251 is inserted into the cylinder 23. By dragging the plug 251, the perforated block two 22 is inserted into the cylinder 23 to fix the perforated block two 22. One end of the plug 251 is fixedly connected with a first spring 253. The other end of the first spring 253 is fixed to the perforated block two 22. By setting the first spring 253, the plug 251 is reset. A plurality of uniformly distributed adjustment grooves 252 are opened on the arc surface of the cylinder 23. The plug 251 is adapted to the adjustment grooves 252. By inserting the plug 251 into different adjustment grooves 252, the distance between the air outlet holes on the perforated plate two and the fabric is adjusted.
[0031] Referring to Figure 3 As shown in the figure, in this embodiment: The pressing and leveling assembly 3 includes a mounting plate 31 fixedly connected to the upper end of the workbench 1. A pressing and leveling roller 32 is arranged at the lower end of the mounting plate 31. When it is necessary to press and level the wrinkles generated during fabric printing, the fabric is pressed under the pressing and leveling roller 32, so as to press and level the wrinkles of the fabric. A circular rod 33 is fixedly connected to the lower end of the mounting plate 31. A square block 34 is slidably connected to the arc surface of the circular rod 33. The square block 34 is rotatably connected to the pressing and leveling roller 32. By setting the circular rod 33 and the square block 34, the pressing and leveling roller 32 is limited. The upper end of the square block 34 is fixedly connected with a second spring 35. The other end of the second spring 35 is fixed to the mounting plate 31. By setting the second spring 35, the square block 34 is extruded, so that the pressing and leveling roller 32 presses on the fabric.
[0032] Working principle:
[0033] Press the fabric under the pressure roller 9, fix the other end of the fabric to the winding roller, start the driving mechanism on the winding wheel 10 to make it rotate, so that the fabric starts to be wound. Start the motor 8 on the mounting bracket 4 to make the motor 8 rotate forward and reverse continuously, so that the threaded rod 6 rotates. Under the action of the limiting rod 5, the digital printing head 7 moves left and right. At the same time, the digital printing head 7 is started. First, input the image or text to be printed into the computer and edit and process it through professional image processing software. The processed image data is sent to the control system of the digital printing machine. The control system controls the inkjet head according to the image data and precisely sprays the special dye solution onto the fabric in the form of tiny droplets to perform printing. During printing, the winding roller stops rotating. After a single printing is completed, the winding roller rotates for winding, and then the fabric is printed fully automatically and efficiently. When it is necessary to dry the printed fabric, fix the perforated block two 22 to the cylinder 23 through the fixing mechanism 25. Pass the fabric through between the perforated block one 26 and the perforated block two 22 in the mounting groove 21. Through the hot air conveying mechanism 24, the perforated block one 26 and the perforated block two 22 spray hot air from the holes on their surfaces, so as to dry the upper and lower sides of the fabric, and further play a role in improving the fabric drying efficiency as much as possible. Start the electric heating wire 244 and the air pump 242 to make the hot air be conveyed to the perforated block one 26 and the perforated block two 22 through the air pipe one and the air pipe two 243 connected to the circular cylinder 241. Drag the bolt 251 to insert the perforated block two 22 into the cylinder 23 to fix the perforated block two 22. Set the spring one 253 to reset the bolt 251. By inserting the bolt 251 into different adjustment slots 252, adjust the distance between the air outlet holes on the perforated plate two and the fabric. When it is necessary to smooth the wrinkles generated during fabric printing, press the fabric under the smoothing roller 32 to smooth the wrinkles of the fabric. Set the circular rod 33 and the square block 34 to limit the smoothing roller 32. Set the spring two 35 to squeeze the square block 34 to make the smoothing roller 32 press on the fabric.
[0034] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present utility model, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model still belong to the protection scope of the technical solution of the present utility model. In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific situations.
Claims
1. A fully automatic and efficient printing machine, comprising a workbench (1), characterized in that: A receiving wheel (10) and a pressing roller (9) are installed at the upper end of the workbench (1), a drying component (2) and a pressing component (3) are arranged at the upper end of the workbench (1), mounting frames (4) are fixedly connected to both sides of the upper end of the workbench (1), a motor (8) is installed on the back of the mounting frame (4), a limiting rod (5) is fixedly connected between the two mounting frames (4), a threaded rod (6) is rotatably connected between the two mounting frames (4), the arc surface of the threaded rod (6) is threadedly connected to a digital printing head (7), the digital printing head (7) slides on the arc surface of the limiting rod (5), and the motor (8) The output end of the drying machine (2) is fixed to the threaded rod (6), the drying assembly (2) comprises a mounting groove (21) provided at the upper end of the workbench (1), the inner wall of the mounting groove (21) is fixedly connected to a first perforated block (26), the upper end of the workbench (1) is fixedly connected to a cylinder (23), the arc surface of the cylinder (23) is slidably connected to a second perforated block (22), a fixing mechanism (25) is provided between the second perforated block (22) and the cylinder (23), a heat transfer mechanism (24) is provided on the front of the workbench (1), and the first perforated block (26) and the second perforated block (22) blow out hot air with the help of the heat transfer mechanism (24).
2. A fully automatic and efficient printing machine according to claim 1, characterized in that: The heat transfer mechanism (24) comprises a circular cylinder (241) fixedly connected to the front of the workbench (1), an electric heating wire (244) being installed on the inner wall of the circular cylinder (241), an air pump (242) being installed at the right end of the circular cylinder (241), an air pipe (1) being fixedly connected between the circular cylinder (241) and the first perforated block (26), the air pipe (1) passing through the workbench (1), and an air pipe (243) being fixedly connected between the circular cylinder (241) and the second perforated block (22).
3. A fully automatic and efficient printing machine according to claim 2, characterized in that: The fixing mechanism (25) comprises a latch (251) which is slidably inserted into one side of the second perforated block (22), and the latch (251) is inserted into the cylinder (23).
4. A fully automatic and efficient printing machine according to claim 3, characterized in that: One end of the latch pin (251) is fixedly connected to a spring one (253), and the other end of the spring one (253) is fixed to a hole block two (22).
5. A fully automatic and efficient printing machine according to claim 4, characterized in that: The arc surface of the cylinder (23) is provided with a plurality of evenly distributed adjustment grooves (252), and the latch (251) is matched with the adjustment grooves (252).
6. A fully automatic and efficient printing machine according to claim 5, characterized in that: The smoothing component (3) comprises a mounting plate (31) fixedly connected to the upper end of the workbench (1), and a smoothing roller (32) is provided at the lower end of the mounting plate (31).
7. A fully automatic and efficient printing machine according to claim 6, characterized in that: The lower end of the mounting plate (31) is fixedly connected to a circular rod (33), the arc surface of the circular rod (33) is slidably connected to a square block (34), and the square block (34) is rotatably connected to the pressure roller (32).
8. A fully automatic and efficient printing machine according to claim 7, characterized in that: The upper end of the square block (34) is fixedly connected to a second spring (35), and the other end of the second spring (35) is fixed to the mounting plate (31).