Wear-resistant, anti-slip and anti-fouling ceramic tile

Abstract

The utility model discloses a wear-resistant, anti-slip and anti-fouling ceramic tile which comprises a ceramic tile body, a surface anti-slip layer, an anti-fouling coating and an anti-bulge structure. The ceramic tile body is made of a high-hardness wear-resistant material and has excellent wear resistance. The surface anti-skid layer is arranged on the upper surface of the ceramic tile body and provided with special anti-skid textures, and the thickness of the surface anti-skid layer ranges from 0.1 mm to 1 mm. And the anti-fouling coating covers the surface anti-skid layer, is made of fluoride, siloxane or a nano coating material, has the thickness of 0.1 mm to 1 mm, has an antibacterial effect and can reduce bacterium breeding. And the anti-bulge structure comprises a plurality of grooves or holes which are uniformly distributed on the back surface of the ceramic tile body to form a latticed supporting structure, so that the bulge phenomenon after the ceramic tile is attached is effectively prevented. The ceramic tile is suitable for ground and wall decoration of families, commercial buildings and public facilities.

Description

Technical Field

[0001] The utility model relates to the field of building decoration materials, in particular to a wear-resistant, anti-slip and anti-fouling ceramic tile, which is suitable for the ground and wall decoration of families, commercial places and public places. Background Technique

[0002] There are various types of ceramic tiles in the prior art, including glazed tiles, polished tiles, vitrified tiles, etc., which are widely used in the ground and wall decoration of residential buildings, commercial buildings and public facilities. Although the existing ceramic tiles have been improved in appearance and basic performance, there are still some technical problems that need to be improved in the actual use process, mainly reflected in the following aspects: 1. The wear resistance problem of ceramic tiles: In a high-frequency use environment, especially in public places with a large flow of people, such as shopping malls, airports, etc., the surface of ceramic tiles is prone to wear, scratches, and even cracking. This not only affects the beauty but also shortens the service life of the ceramic tiles and increases the cost of maintenance and replacement. 2. The anti-slip problem of ceramic tiles: In a slippery environment, such as bathrooms, around swimming pools, kitchens, etc., the surface of ceramic tiles is prone to become smooth, increasing the risk of pedestrians slipping and posing a safety hazard. Some existing anti-slip measures, such as adding anti-slip pads and applying anti-slip agents, although can improve the anti-slip effect to a certain extent, cannot fundamentally solve the problem and are inconvenient to use. The ideal solution is to design special anti-slip textures on the surface of ceramic tiles to make them have good anti-slip performance and improve the use safety. 3. The anti-fouling problem of ceramic tiles: During the use of ceramic tiles, the surface is prone to be contaminated with stains such as oil stains and dust, especially in places with more oil stains such as kitchens and restaurants, which are difficult to clean and affect the sanitary environment. The existing cleaning methods mainly rely on cleaning agents and manual scrubbing, which are time-consuming and laborious and are prone to damage the surface of ceramic tiles. To solve this problem, an anti-fouling material coating needs to be adopted on the surface of ceramic tiles to reduce the attachment of stains and facilitate daily cleaning and maintenance. Content of the Utility Model

[0003] The purpose of the utility model is to provide a wear-resistant, anti-slip and anti-fouling ceramic tile to solve the problems put forward in the above background technique.

[0004] To solve the above technical problems, the utility model provides the following technical solution: A wear-resistant, anti-slip and anti-fouling ceramic tile, comprising a ceramic tile body, a surface anti-slip layer, an anti-fouling coating and an anti-bulging structure. The ceramic tile body is made of a high-hardness wear-resistant material. The surface anti-slip layer is arranged on the upper surface of the ceramic tile body. The anti-fouling coating covers the surface anti-slip layer. The anti-bulging structure is evenly distributed on the back of the ceramic tile body to form a grid-shaped support structure.

[0005] Further, the high-hardness wear-resistant material is alumina ceramic or silicon carbide.

[0006] Furthermore, the surface anti-slip layer (2) has a wavy, concave-convex or grid-like structure.

[0007] Furthermore, the thickness range of the surface anti-slip layer (2) is from 0.1 mm to 1 mm.

[0008] Furthermore, the anti-fouling coating (3) is made of fluoride, silicone or nano-coating material.

[0009] Furthermore, the anti-fouling coating (3) is formed by chemical deposition or spraying process.

[0010] Furthermore, an antibacterial agent is incorporated into the anti-fouling coating (3).

[0011] Furthermore, the depth of the anti-bulging structure is 10% to 30% of the thickness of the tile body (1), and the spacing is 5 mm to 50 mm.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] The present utility model is a wear-resistant, anti-slip and anti-fouling tile. By providing an anti-bulging structure on the back of the tile body, which is evenly distributed on the back of the tile body to form a grid-like support structure, it can evenly distribute stress during the tile fitting process, prevent the bulging phenomenon caused by uneven stress, ensure the firm bonding between the tile and the base, and improve the overall installation quality and service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a front structural schematic diagram of an embodiment of the present utility model;

[0015] Figure 2 is a back structural schematic diagram of an embodiment of the present utility model;

[0016] In the figure: 1, tile body; 2, surface anti-slip layer; 3, anti-fouling coating; 4, anti-bulging structure; DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] As Figure 1As shown in the figure, a wear-resistant, anti-slip and anti-fouling tile includes a tile body 1, a surface anti-slip layer 2, an anti-fouling coating 3 and an anti-bulging structure 4. The tile body 1 is made of high-hardness wear-resistant materials, such as alumina ceramics or silicon carbide, and is manufactured through a high-temperature sintering process to ensure its excellent anti-wear performance. These materials harden during the high-temperature sintering process to form the tile body 1 with high strength and durability, and its thickness ranges from 5 mm to 20 mm, which can meet the requirements of different application scenarios. On the upper surface of the tile body 1, a surface anti-slip layer 2 is applied. This anti-slip layer has special anti-slip textures, including but not limited to wavy, concave-convex or grid-shaped structures. The depth and spacing of these anti-slip textures are optimized to maintain high friction under wet conditions, effectively prevent pedestrians from slipping, and improve the safety of use. The thickness of the surface anti-slip layer 2 ranges from 0.1 mm to 1 mm, which can ensure the anti-slip effect without affecting the overall performance of the tile. The anti-fouling coating 3 covering the surface anti-slip layer 2 is made of anti-fouling materials, such as fluorides, siloxanes or nano-coating materials, and is formed through chemical deposition or spraying processes. These anti-fouling materials can effectively prevent stains from adhering, facilitate cleaning and maintenance, and have long-lasting anti-fouling capabilities. At the same time, antibacterial agents, such as silver ions or zinc oxide nanoparticles, are incorporated into the anti-fouling coating 3 to make the tile surface have antibacterial effects, effectively reduce the growth of bacteria, and keep the tile hygienically clean. The thickness of the anti-fouling coating 3 ranges from 0.1 mm to 1 mm, ensuring the best balance between the anti-fouling effect and the overall performance of the tile.

[0018] As Figure 2As shown in the figure, the back of the tile body 1 is provided with an anti-bulging structure 4, including a plurality of grooves or holes, which are evenly distributed on the back of the tile body 1 to form a grid-shaped support structure. The depth of the grooves or holes is 10% to 30% of the thickness of the tile body 1, and the spacing is 5 mm to 50 mm, which are formed by one-time pressing during the molding of the tile body by a precision mold. This design can evenly distribute stress during the tile fitting process, avoid bulging caused by uneven stress, effectively prevent the tile from falling off, and improve the fitting quality and service life. In specific applications, the installation method of this wear-resistant, non-slip and anti-fouling tile is as follows. First, the base layer for installing the tile needs to be treated to ensure that the base layer is flat, clean and dry. Then, a layer of cement mortar is evenly laid on the treated base layer, and the thickness of the mortar is generally 10 mm to 20 mm. On the laid mortar, place the tiles according to the requirements of the design drawing, and gently tap the surface of the tiles with a rubber hammer to make them closely combined with the mortar, and adjust the levelness and spacing of the tiles. Since there is an anti-bulging structure 4 on the back of the tile, these grooves or holes can evenly distribute stress during the tile fitting process, avoiding bulging caused by uneven stress. After the tile installation is completed and cured, use a professional grout to fill the gaps between the tiles, ensure that the grout fills the gaps, and promptly clean the excess grout to ensure the cleanliness and beauty of the tile surface. After the installation is completed, the tile surface needs to be cleaned to remove sundries such as mortar and grout left during the construction process. Regular cleaning and maintenance of the tiles can effectively extend the service life of the tiles.

[0019] This kind of tile is suitable for a variety of usage scenarios. In the home, the tile can be used for the floor and wall decoration of areas such as the kitchen, bathroom, living room and balcony, and has excellent anti-slip and anti-fouling properties, especially suitable for areas that often come into contact with water and oil stains. In commercial buildings such as shopping malls, office buildings and hotels and other public places, where there is a large flow of people, the wear resistance and anti-slip properties of the tiles can effectively improve the service life and safety. In addition, the anti-fouling property can also reduce the cleaning and maintenance costs. In public facilities such as hospitals, schools, subway stations and airports and other places, where there are high hygienic requirements for the tiles, the antibacterial property and easy-to-clean characteristics of the tiles can meet these needs and improve the environmental hygiene level. When the tile is used outdoors, such as around the pool, in the garden and square, etc., the anti-slip property and weather resistance can also effectively reduce the safety hazards caused by slipperiness. In order to further improve the anti-slip performance and service life of the tile, more complex anti-slip textures can be designed on the surface anti-slip layer 2, such as multi-level concave-convex structures or mixed grid-shaped structures, which can provide higher friction in different directions and further improve the anti-slip effect. In addition, a basic anti-fouling coating 3 is first applied on the surface anti-slip layer 2, and then a high-efficiency antibacterial coating is applied on it, which can not only further enhance the anti-fouling ability of the tile, but also provide longer-lasting antibacterial protection, and is suitable for places with higher hygienic requirements, such as hospitals, laboratories, etc.

[0020] Through reasonable material selection and structural design, the utility model provides a ceramic tile with excellent wear resistance, anti-slip property and anti-fouling property, which is applicable to various application scenarios and can effectively improve the service life and safety of the ceramic tile.

Claims

1. A wear-resistant, non-slip and anti-fouling tile, characterized in that: The invention comprises a ceramic tile body (1), a surface anti-slip layer (2), an anti-fouling coating (3) and an anti-bulging structure (4); the ceramic tile body (1) is made of a high-hardness wear-resistant material; the surface anti-slip layer (2) is arranged on the upper surface of the ceramic tile body (1); the anti-fouling coating (3) covers the surface anti-slip layer (2); and the anti-bulging structure (4) is evenly distributed on the back of the ceramic tile body (1) to form a grid-like supporting structure.

2. The wear-resistant, non-slip and anti-fouling ceramic tile according to claim 1, characterized in that: The high-hardness wear-resistant material is alumina ceramic or silicon carbide.

3. The wear-resistant, non-slip and anti-fouling ceramic tile according to claim 1, characterized in that: The surface anti-slip layer (2) has a wave-shaped, concave-convex or grid-shaped structure.

4. The wear-resistant, non-slip and anti-fouling ceramic tile according to claim 1, characterized in that: The thickness of the surface anti-slip layer (2) ranges from 0.1 mm to 1 mm.

5. The wear-resistant, non-slip and anti-fouling ceramic tile according to claim 1, characterized in that: The antifouling coating (3) is made of fluoride, siloxane or nano coating material.

6. The wear-resistant, non-slip and anti-fouling ceramic tile according to claim 1, characterized in that: The antifouling coating (3) is formed by chemical deposition or spraying process.

7. The wear-resistant, non-slip and anti-fouling ceramic tile according to claim 1, characterized in that: An antibacterial agent is incorporated into the antifouling coating (3).

8. The wear-resistant, non-slip and anti-fouling ceramic tile according to claim 1, characterized in that: The depth of the anti-bulging structure (4) is 10% to 30% of the thickness of the tile body (1), and the spacing is 5mm to 50mm.

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