Efficient double-shaft numerical control metal winding machine

By designing an efficient dual-axis CNC metal winding machine, the driving mechanism and adjustment mechanism are used to make copper wires efficiently wind at both ends of the stator, solving the problem of low efficiency of the existing winding machine and achieving a more uniform and efficient winding effect.

CN222928238UActive Publication Date: 2025-05-30NANJING HASTER ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202421934716.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-05-30
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

During the winding process, existing CNC winding machines can only wind one angle of the stator, resulting in multiple angles of the stator need to be wound one by one, affecting the winding efficiency.

Method used

An efficient dual-axis CNC metal winding machine is designed. The connecting pipe and the circular plate are rotated through the driving mechanism, so that the copper wire is wound at both ends of the stator, thereby improving the winding efficiency, and the telescopic tube is telescopic and retracted back and forth through the adjustment mechanism to ensure the uniformity of the winding of the copper wire.

Benefits of technology

The efficient winding of copper wires at both ends of the stator is achieved, the winding efficiency is improved, and the uniformity of winding is ensured.

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    Figure CN222928238U_ABST
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Abstract

The utility model discloses an efficient biaxial numerical control metal winding machine relates to winding machine technical field, including base, the upper surface of base is fixedly connected with two support plate, the one side of two support plate is provided with first through-hole, the inside of two first through-hole is rotatingly connected with the connecting pipe, the connecting pipe is rotatingly connected with the connecting pipe. And a driving mechanism is arranged on the upper surface of the base, the two connecting pipes rotate through the driving mechanism, one end of each connecting pipe is fixedly connected with a circular plate, one side of each circular plate is provided with a second through hole, and the interiors of the two second through holes are fixedly connected with telescopic pipes. By starting the first motor, the rotating rod can rotate, then the two first gears can be driven to rotate, then the two second gears can be driven to rotate, then the two connecting pipes and the circular plate can be driven to rotate, and then the two copper wires can be wound at the two ends of the stator respectively, so that the winding efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of winding machines, in particular to an efficient double-axis numerical control metal winding machine. Background Art

[0002] A numerical control winding machine refers to an automated winding machine that uses digital instructions composed of numbers, words, and symbols to achieve actions such as winding, wire arranging, head winding, wire cutting, tape wrapping, upper and lower skeletons, and positioning the starting winding position.

[0003] Among them, a numerical control winding machine with the publication number CN214624740U includes a box body, a column, and a winding machine controller. A driving motor is installed at the bottom inside the box body through a mounting frame. One output shaft of the driving motor is connected to a fixed rod through a connecting sleeve. A slide rail is fixed to the top inside the box body by bolts. A moving rod is arranged at the bottom of the slide rail. A tooth groove is formed at the bottom of the moving rod. One end of the tooth groove is fixed to a connecting rod by bolts. A wire clamping block is fixed to one side of the connecting rod through a pin. A servo motor is installed at the bottom of the connecting rod through a mounting frame.

[0004] However, the existing numerical control winding machine can only perform the winding work on one corner of the stator during the winding process. Usually, the stator has multiple corners, so the winding machine needs to perform the winding work on each of them one by one, thus affecting the winding efficiency of the stator. Summary of the Utility Model

[0005] In view of the problems existing in the above-mentioned existing numerical control winding machines, the present utility model is proposed.

[0006] Therefore, the purpose of the present utility model is to provide an efficient double-axis numerical control metal winding machine, which solves the problem that the existing numerical control winding machine can only perform the winding work on one corner of the stator during the winding process. Usually, the stator has multiple corners, so the winding machine needs to perform the winding work on each of them one by one, thus affecting the winding efficiency of the stator.

[0007] To achieve the above purpose, the present utility model provides the following technical solutions:

[0008] An efficient double-axis numerically controlled metal wire winding machine, including a base, the upper surface of the base is fixedly connected with two support plates, one side of each of the two support plates is provided with a first through hole, and a connecting pipe is rotatably connected inside each of the two first through holes. A driving mechanism is arranged on the upper surface of the base, and both of the connecting pipes are rotated by the driving mechanism. One end of each of the two connecting pipes is fixedly connected with a circular plate, and a second through hole is provided on one side of each of the two circular plates. A telescopic pipe is fixedly connected inside each of the two second through holes. An adjusting mechanism is arranged on one side of each of the two circular plates, and the two telescopic pipes are respectively moved through the corresponding adjusting mechanisms. A support rod is rotatably connected to the upper surface of the base, a placement plate is fixedly connected to the upper surface of the support rod, a hexagonal block is fixedly connected to the upper surface of the placement plate, and a stator is sleeved on the outer surface of the hexagonal block.

[0009] Preferably, the driving mechanism includes a U-shaped plate, a rotating rod, a first motor, two first gears and two second gears. The U-shaped plate is fixedly connected to the upper surface of the base, the rotating rod is rotatably connected to the inside of the U-shaped plate, the first motor is fixedly connected to one side of the U-shaped plate, one end of the rotating rod penetrates through one side of the U-shaped plate and is fixedly connected to the output end of the first motor. The two first gears are fixedly sleeved on the rod wall of the rotating rod, the two second gears are fixedly sleeved on the pipe walls of the two connecting pipes, and the two first gears are respectively meshed with the corresponding second gears.

[0010] Preferably, the adjusting mechanism includes two air cylinders and two fixing plates. The two air cylinders are both fixedly connected to one side of the circular plate, the two fixing plates are both fixedly connected to the output ends of the corresponding air cylinders, and the two fixing plates are respectively fixedly connected to the side walls of one end of the corresponding telescopic pipes.

[0011] Preferably, a second motor is fixedly connected to the lower surface of the base, and the lower end of the support rod penetrates through the upper surface of the base and is fixedly connected to the output end of the second motor.

[0012] Preferably, copper wires are arranged inside both of the connecting pipes. The two copper wires respectively penetrate through the upper surfaces of the corresponding connecting pipes, and one end of each of the two copper wires passes through the inside of the corresponding telescopic pipe and is wound around the surface of the stator.

[0013] Preferably, a hexagonal hole matching the hexagonal block is arranged inside the stator.

[0014] In the above technical solution, the technical effects and advantages provided by the present utility model:

[0015] 1. In this utility model, by starting the first motor, the rotating rod can rotate, and then drive two first gears to rotate, then drive two second gears to rotate, then drive two connecting pipes and a circular plate to rotate, and then enable two copper wires to be wound around both ends of the stator respectively, thereby improving the winding efficiency.

[0016] 2. In this utility model, by starting the air cylinder back and forth, the telescopic pipe can be telescoped back and forth, so that the copper wire can be wound more evenly. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required in the embodiments. Obviously, the drawings described below are only some embodiments recorded in this utility model, and those of ordinary skill in the art can also obtain other drawings based on these drawings.

[0018] Figure 1 It is a schematic structural diagram of this utility model;

[0019] Figure 2 It is of this utility model Figure 1 cross-sectional view;

[0020] Figure 3 It is a top view of the stator in 1 of this utility model.

[0021] Description of the reference numerals:

[0022] 1. Base; 2. Support plate; 3. Connecting pipe; 4. Circular plate; 5. Telescopic pipe; 6. Support rod; 7. Placing plate; 8. Hexagonal block; 9. Stator; 10. U-shaped plate; 11. Rotating rod; 12. First motor; 13. First gear; 14. Second gear; 15. Air cylinder; 16. Fixed plate; 17. Second motor; 18. Copper wire. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] In order to enable those skilled in the art to better understand the technical solutions of this utility model, the following will further introduce this utility model in detail in conjunction with the drawings.

[0024] The embodiment of this utility model discloses an efficient double-axis numerical control metal wire winding machine.

[0025] Embodiment 1

[0026] Refer to Figures 1-3, A high-efficiency double-axis numerically controlled metal wire winding machine, including a base 1. On the upper surface of the base 1, two support plates 2 are fixedly connected. On one side of each of the two support plates 2, a first through hole is provided. Inside each of the two first through holes, a connecting pipe 3 is rotatably connected. On the upper surface of the base 1, a driving mechanism is provided. Both of the two connecting pipes 3 are rotated by the driving mechanism. The driving mechanism includes a U-shaped plate 10, a rotating rod 11, a first motor 12, two first gears 13 and two second gears 14. The U-shaped plate 10 is fixedly connected to the upper surface of the base 1. The rotating rod 11 is rotatably connected to the inside of the U-shaped plate 10. The first motor 12 is fixedly connected to one side of the U-shaped plate 10. One end of the rotating rod 11 penetrates through one side of the U-shaped plate 10 and is fixedly connected to the output end of the first motor 12. The two first gears 13 are fixedly sleeved on the rod wall of the rotating rod 11. The two second gears 14 are fixedly sleeved on the pipe walls of the two connecting pipes 3. The two first gears 13 are respectively meshed with the corresponding second gears 14.

[0027] Referring to Figures 1-3 , One end of each of the two connecting pipes 3 is fixedly connected with a circular plate 4. On one side of each of the two circular plates 4, a second through hole is provided. Inside each of the two second through holes, a telescopic pipe 5 is fixedly connected. On one side of each of the two circular plates 4, an adjusting mechanism is provided. The two telescopic pipes 5 are respectively moved by the corresponding adjusting mechanisms. On the upper surface of the base 1, a support rod 6 is rotatably connected. On the upper surface of the support rod 6, a placement plate 7 is fixedly connected. On the upper surface of the placement plate 7, a hexagonal block 8 is fixedly connected. An outer surface of the hexagonal block 8 is sleeved with a stator 9. The adjusting mechanism includes two air cylinders 15 and two fixing plates 16. The two air cylinders 15 are both fixedly connected to one side of the circular plate 4. The two fixing plates 16 are both fixedly connected to the output ends of the corresponding air cylinders 15. The two fixing plates 16 are respectively fixedly connected to the side walls of one end of the corresponding telescopic pipes 5. Inside each of the two connecting pipes 3, a copper wire 18 is provided. The two copper wires 18 respectively penetrate through the upper surfaces of the corresponding connecting pipes 3. One end of each of the two copper wires 18 passes through the inside of the corresponding telescopic pipe 5 and is wound around the surface of the stator 9.

[0028] Start the first motor 12 to make the rotating rod 11 rotate. Subsequently, the two first gears 13 can be driven to rotate. Then, the two second gears 14 are made to rotate. Then, the two connecting pipes 3 and the circular plates 4 can rotate. Subsequently, the two copper wires 18 can be wound around both ends of the stator 9 respectively, thereby improving the winding efficiency. In this process, by starting the air cylinder 15 back and forth, the telescopic pipe 5 can be telescoped back and forth, so that the copper wire 18 can be wound more evenly.

[0029] Embodiment Two

[0030] On the basis of Embodiment One, referring to Figures 1-2 , On the lower surface of the base 1, a second motor 17 is fixedly connected. The lower end of the support rod 6 penetrates through the upper surface of the base 1 and is fixedly connected to the output end of the second motor 17.

[0031] Starting the second motor 17 can rotate the support rod 6, so that the other end of the stator 9 can also be wound with the copper wire 18. At the same time, a self-locking structure is provided inside the second motor, so that the support rod 6 can be fixed during operation.

[0032] Embodiment III

[0033] On the basis of Embodiment I, with reference to Figures 1-2 , a hexagonal hole matching the hexagonal block 8 is provided on the inner side of the stator 9.

[0034] The stator 9 is clamped on the outer surface of the hexagonal block 8, so as to prevent the stator 9 from rotating during the winding process.

[0035] Only some exemplary embodiments of the present invention are described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present invention, the described embodiments can be modified in various different ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A high-efficiency dual-axis CNC metal winding machine, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected to two support plates (2), one side of each of the two support plates (2) is provided with a first through hole, and the interior of each of the two first through holes is rotatably connected to a connecting tube (3), the upper surface of the base (1) is provided with a driving mechanism, and the two connecting tubes (3) are rotated by the driving mechanism, one end of each of the two connecting tubes (3) is fixedly connected to a circular plate (4), one side of each of the two circular plates (4) is provided with a second through hole, and the interior of each of the two second through holes is fixedly connected to a telescopic tube (5), one side of each of the two circular plates (4) is provided with an adjustment mechanism, and the two telescopic tubes (5) are respectively moved by the corresponding adjustment mechanism, the upper surface of the base (1) is rotatably connected to a support rod (6), the upper surface of the support rod (6) is fixedly connected to a placement plate (7), the upper surface of the placement plate (7) is fixedly connected to a hexagonal block (8), and the outer surface of the hexagonal block (8) is sleeved with a stator (9).

2. The high-efficiency dual-axis CNC metal winding machine according to claim 1 is characterized in that: The driving mechanism comprises a U-shaped plate (10), a rotating rod (11), a first motor (12), two first gears (13) and two second gears (14); the U-shaped plate (10) is fixedly connected to the upper surface of the base (1); the rotating rod (11) is rotatably connected to the inner side of the U-shaped plate (10); the first motor (12) is fixedly connected to one side of the U-shaped plate (10); one end of the rotating rod (11) passes through one side of the U-shaped plate (10) and is fixedly connected to the output end of the first motor (12); the two first gears (13) are fixedly sleeved on the rod wall of the rotating rod (11); the two second gears (14) are fixedly sleeved on the pipe walls of two connecting pipes (3); and the two first gears (13) are respectively meshed with the corresponding second gears (14).

3. The high-efficiency dual-axis CNC metal winding machine according to claim 1 is characterized in that: The regulating mechanism comprises two cylinders (15) and two fixing plates (16), the two cylinders (15) are fixedly connected to one side of the circular plate (4), the two fixing plates (16) are fixedly connected to the output ends of the corresponding cylinders (15), and the two fixing plates (16) are respectively fixedly connected to the side walls of one end of the corresponding telescopic tube (5).

4. The high-efficiency dual-axis CNC metal winding machine according to claim 1 is characterized in that: The lower surface of the base (1) is fixedly connected to a second motor (17), and the lower end of the support rod (6) passes through the upper surface of the base (1) and is fixedly connected to the output end of the second motor (17).

5. The high-efficiency dual-axis CNC metal winding machine according to claim 1 is characterized in that: Copper wires (18) are arranged inside the two connecting tubes (3), and the two copper wires (18) respectively penetrate the upper surface of the corresponding connecting tube (3). One end of the two copper wires (18) passes through the inside of the corresponding telescopic tube (5) and is wound around the surface of the stator (9).

6. The high-efficiency dual-axis CNC metal winding machine according to claim 1, characterized in that: The inner side of the stator (9) is provided with a hexagonal hole matching the hexagonal block (8).