Electrode support and corona discharge rack comprising same
By designing a U-shaped groove electrode bracket with increased tensile strength and setting air exhaust holes on it, the existing corona discharge rack has solved the problem of unstable structure and excessive temperature in high power and high speed production, and the stable and efficient operation of corona treatment has been achieved.
Patent Information
- Application Number
- CN202421786396.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-26
AI Technical Summary
The existing corona discharge rack cannot operate stably in high-power and high-speed production, and the electrode bracket is prone to deformation, affecting the installation position of the insulating slot plate and the stability of corona treatment.
An electrode bracket is designed, which forms a U-shaped groove structure with a cross-section from the substrate and two rib plates, which increases tensile strength, and an air exhaust hole is provided on the substrate to discharge ozone and hot air.
The structural stability of the electrode bracket under high-power operating conditions is improved, deformation is avoided, and the working temperature is reduced through the exhaust hole, ensuring stable operation of high-speed production.
Smart Images

Figure CN222931204U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of corona discharge treatment, in particular to an electrode bracket and a corona discharge rack containing the same. Background Art
[0002] The corona discharge rack is an important component equipment in the field of battery foil coating; it can increase the adhesion of the surface of the battery foil to the slurry during coating, ensure the uniformity of the coating on the battery foil during the coating process, prevent the slurry from falling off or being poorly adhered after coating, and ultimately affect the overall quality of the battery. At present, most corona discharge racks cannot operate stably in high-power and high-speed production. The reasons are as follows: either the corona treatment intensity is low and cannot meet the use requirements, or the electrode bracket cannot withstand the tensile force of the electrode itself after the corona treatment power is increased, resulting in deformation.
[0003] For example, the corona discharge rack disclosed in the publication number CN220635134U includes two electrode brackets with a cross-section in the shape of "L", and an intermediate partition plate is provided between the two electrode brackets; an exhaust duct is provided on the back of the electrode bracket. Under the suction of the exhaust duct, the ozone and hot air generated by the corona enter the exhaust duct through the channel formed between the electrode bracket and the intermediate partition plate and are discharged; multiple insulating slot plates are arranged in the electrode bracket, and discharge electrodes are arranged on the insulating slot plates; among them, the electrode bracket is prone to deformation under the working conditions of high-power corona treatment, further affecting the installation position of the insulating slot plates on the electrode bracket, resulting in the instability of the overall structure of the corona discharge rack and affecting the stable operation of the corona treatment process; therefore, it is urgent to develop an electrode bracket and a corona discharge rack with a stable structure to adapt to the corona treatment process of high-power and high-speed production. Summary of the Utility Model
[0004] In view of this, the utility model provides an electrode bracket and a corona discharge rack containing the same to solve the problem that the electrode bracket in the current corona discharge rack is prone to deformation during high-power discharge of the electrode.
[0005] The technical solution of one aspect of the utility model is realized as follows:
[0006] An electrode bracket includes a substrate, and rib plates are provided on both sides of the substrate in its width direction. A limiting groove for at least partial insertion of an insulating slot plate is formed between the substrate and the rib plates on both sides thereof, and the substrate and the rib plates are of an integral structure;
[0007] A plurality of exhaust holes are provided on the substrate and penetrate through the substrate in the thickness direction of the substrate. A plurality of connecting portions for connecting the insulating slot plates are further provided on the substrate. The plurality of connecting portions are arranged at intervals along the length direction of the substrate. Each connecting portion includes at least one first connecting hole, and the first connecting hole penetrates through the substrate in the thickness direction of the substrate;
[0008] A supporting portion for abutting against the insulating slot plate is formed on the side surface of the rib plate away from the substrate.
[0009] As a further optional solution, a rib plate is provided on each side of the substrate. The inner side surface of the rib plate is perpendicular to the inner side surface of the substrate, and the distance between the inner side surfaces of the two rib plates is equal to the width of the part of the insulating slot plate inserted into the limiting slot.
[0010] As a further optional solution, mounting holes are respectively provided at both ends of the substrate along the length direction.
[0011] As a further optional solution, the mounting hole is a strip-shaped hole, and the length direction of the mounting hole is arranged along the width direction of the substrate.
[0012] As a further optional solution, the exhaust hole is a strip-shaped hole, the length direction of the exhaust hole is arranged along the length direction of the substrate, and the exhaust hole is arranged at the edge position of the inner side surface of the substrate.
[0013] As a further optional solution, each connecting portion includes at least three first connecting holes, and the at least three first connecting holes are arranged along the width direction of the substrate.
[0014] As a further optional solution, positioning steps are respectively provided at both ends of the rib plate along the length direction.
[0015] As a further optional solution, a plurality of second connecting holes for connecting the cover plate are provided on the rib plate, and the second connecting holes penetrate through the rib plate in the thickness direction of the rib plate.
[0016] As a further optional solution, the substrate and the two rib plates are made of aluminum.
[0017] The technical solution of another aspect of the present invention is realized as follows:
[0018] A corona discharge rack includes any one of the above electrode brackets, two parallel support plates, and a corona roller disposed between the two support plates. A plurality of insulating slot plates are installed in the limiting slots of the electrode bracket, and a plurality of discharge electrodes are installed on the insulating slot plates; A exhaust duct is provided on the side of the electrode bracket away from the insulating slot plate;
[0019] Part of the insulating slot plate is inserted into the limiting slot, and a supporting step portion is formed between the part of the insulating slot plate inserted into the limiting slot and the part located outside the limiting slot; the supporting portion on the rib plate of the electrode bracket abuts against the supporting step portion.
[0020] Compared with the prior art, the electrode bracket and the corona discharge rack of the present application have at least the following
[0021] Beneficial effects:
[0022] The electrode bracket is formed by a base plate and two rib plates to form a U-shaped groove structure in cross-section, which greatly improves the tensile strength of its overall structure, facilitates maintaining the structural stability under high-power working conditions, and avoids deformation; at the same time, exhaust holes are arranged on the base plate, which can discharge the ozone gas and hot air generated during the corona process, avoid the working temperature being too high during corona treatment, and maintain the good operation of high-speed production; in this corona discharge rack, the two sides of the insulating slot plate are supported by the rib plates on the electrode bracket, which can maintain the stable clamping of the insulating slot plate to the discharge electrode under high-power working conditions and keep the overall structure of the corona discharge rack stable. Description of the Drawings
[0023] Figure 1 is a schematic structural diagram of an electrode bracket according to an embodiment of the present application;
[0024] Figure 2 is Figure 1 an enlarged view of A in
[0025] Figure 3 is a schematic structural diagram of a corona discharge rack according to an embodiment of the present application;
[0026] Figure 4 is an exploded schematic diagram of a corona discharge rack according to an embodiment of the present application;
[0027] Figure 5 is a side sectional view of the insulating slot plate arranged in the electrode bracket according to the present application;
[0028] Figure 6 is Figure 5 an exploded schematic diagram of
[0029] Figure 7 is a sectional view of the cooperation between the electrode bracket and the insulating slot plate according to the present application;
[0030] Figure 8 is a sectional view of the cooperation between the electrode bracket and the exhaust duct according to the present application;
[0031] Figure 9 is a schematic diagram of the cooperation between the electrode bracket and the high-voltage junction box according to the present application.
[0032] In the figure, 100 is the electrode support; 200 is the support plate; 300 is the moving seat; 400 is the corona roller; 500 is the exhaust duct; 600 is the insulating slot plate; 610 is the supporting step portion; 700 is the discharge electrode; 800 is the cover plate; 900 is the high-voltage junction box;
[0033] 1 is the substrate; 11 is the exhaust hole; 12 is the connecting portion; 121 is the first connecting hole; 13 is the mounting hole; 2 is the rib plate; 21 is the supporting portion; 22 is the second connecting hole; 23 is the positioning step; 3 is the limiting groove. Detailed implementation manners
[0034] The following combines the drawings and embodiments to further describe in detail the detailed implementation manners of the present utility model. The following embodiments are used to illustrate the present utility model, but are not used to limit the scope of the present utility model.
[0035] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "upper", "lower", "front", "rear", "vertical", "horizontal", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.
[0036] In the present utility model, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0037] In the present utility model, unless otherwise clearly defined and limited, the first feature being "above" or "below" the second feature can be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on" the second feature can be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "below", "under" and "beneath" the second feature can be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.
[0038] Refer to Figure 1 、 Figure 2 and Figure 5, an embodiment of the present utility model shows an electrode bracket 100, including a substrate 1. On both sides of the substrate 1 in its width direction, rib plates 2 are provided. A limiting groove 3 for at least partial insertion of an insulating slot plate 600 is formed between the substrate 1 and the rib plates 2 on its two sides. The substrate 1 and the rib plates 2 on its two sides are of an integral structure; a plurality of exhaust holes 11 penetrating through the substrate 1 in the thickness direction of the substrate 1 are provided on the substrate 1. A plurality of connecting parts 12 for connecting the insulating slot plate 600 are further provided on the substrate 1. The plurality of connecting parts 12 are arranged at intervals along the length direction of the substrate 1. Each connecting part 12 includes at least one first connecting hole 1211, and the first connecting hole 121 penetrates through the substrate 1 in the thickness direction; a supporting part 21 for abutting against the insulating slot plate 600 is formed on the side of the rib plate 2 away from the substrate 1.
[0039] Specifically, the electrode bracket 100 of this embodiment is formed by a substrate 1 and two rib plates 2 into a trough-shaped structure with a U-shaped cross-section, which greatly improves the tensile strength of its overall structure, facilitates maintaining structural stability under high-power working conditions, and avoids deformation; at the same time, exhaust holes 11 are arranged on the substrate 1, which can discharge ozone gas and hot air generated during the corona process, avoid the working temperature being too high during corona treatment, and maintain the good operation of high-speed production; and by providing rib plates 2 that can abut against and support the insulating slot plate 600, the stable clamping of the insulating slot plate 600 on the discharge electrode 700 in high-power working conditions can be maintained, and the overall structure of the corona discharge rack can be kept stable.
[0040] Among them, as Figure 1 and Figure 2 shown, one rib plate can be respectively provided on both sides of the substrate in its width direction, or multiple rib plates can be respectively provided. For example: two rib plates are respectively provided on both sides of the substrate, and the four rib plates are paired in pairs, and still can form the limiting groove.
[0041] In addition, to facilitate further understanding of the structural advantages of the electrode bracket 100 of the present application, this embodiment provides a corona discharge rack containing the electrode bracket 100 of the present application for comparison with the corona discharge rack in the prior art (such as the Chinese patent with the publication number CN220635134U):
[0042] Refer to Figures 3 - 8, which shows a corona discharge rack containing the electrode support 100 of the present application, including the electrode support 100 of the present application, and further including two support plates 200 and a corona roller 400 arranged between the two support plates 200. Both ends of the electrode support 100 are fixedly connected with moving seats 300, and the moving seats 300 are horizontally movably arranged on the support plates 200 through a slide rail assembly (not marked in the figure). A plurality of insulating slot plates 600 are installed in the limiting slots 3 of the electrode support 100, and a number of discharge electrodes 700 are installed on the insulating slot plates 600; an exhaust duct 500 is arranged on one side of the electrode support 100 away from the insulating slot plate 600.
[0043] Among them, as Figure 5 and Figure 6 shown, the electrode support 100 of the present application is formed by a base plate 1 and two rib plates 2 into an overall U-shaped groove structure, while the electrode support in the prior art (CN220635134U) is in an L-shaped structure; in this embodiment, a part of the insulating slot plate 600 is inserted into the limiting slot 3, and a supporting step portion 610 is formed between the part of the insulating slot plate 600 inserted into the limiting slot 3 and the part located outside the limiting slot 3; and the supporting portion 21 on the rib plate 2 of the electrode support 100 abuts against the supporting step portion 610, and the insulating slot plate 600 is supported by the two rib plates 2; at the same time, the first connection hole 121 on the base plate 1 is bolt-connected to the insulating slot plate 600, which can ensure the stable position of the insulating slot plate 600 in the limiting slot 3.
[0044] In this embodiment, each connecting portion 12 includes at least three first connection holes 121, and the at least three first connection holes 121 are arranged along the width direction of the base plate 1 to further ensure the firm connection between the base plate 1 and the insulating slot plate 600.
[0045] Furthermore, as Figure 6 shown, the inner side surface of the rib plate 2 is perpendicular to the inner side surface of the base plate 1, and the distance between the inner side surfaces of the two rib plates 2 is equal to the width of the part of the insulating slot plate 600 inserted into the limiting slot 3. Thus, compared with the prior art, in this embodiment, the two rib plates 2 limit the part of the insulating slot plate 600 inserted into the limiting slot 3, which can ensure that the insulating slot plate 600 will not shake or deform in the width direction of the limiting slot 3.
[0046] As Figure 2 , Figure 4 and Figure 8As shown, mounting holes 13 are respectively provided at both ends of the substrate 1 along the length direction, and the mounting holes 13 are connected to the moving seat 300 through bolts; wherein, the mounting holes 13 are strip-shaped holes, and the length direction of the mounting holes 13 is arranged along the width direction of the substrate 1. In this way, the vertical mounting position of the substrate 1 on the moving seat 300 can be adjusted through the mounting holes 13, and the moving seat 300 itself can adjust the lateral position on the support plate 200 through the slide rail assembly, so as to realize the adjustment of the discharge gap between the discharge electrode 700 and the corona roller 400.
[0047] Further, as Figure 1 , Figure 5 and Figure 7 shown, the exhaust holes 11 are strip-shaped holes, the length direction of the exhaust holes 11 is arranged along the length direction of the substrate 1, and the exhaust holes 11 are arranged at the edge position of the inner side surface of the substrate 1. Among them, the exhaust holes 11 on the substrate 1 are communicated with the exhaust pipe 500, and the exhaust pipe 500 can extract air. The ozone gas and hot air generated during the corona process will enter the limiting groove 3, and then enter the exhaust pipe 500 through the exhaust holes 11 on the substrate 1, and finally be discharged; it can avoid the working temperature being too high during the corona treatment and maintain the good operation of high-speed production. The strip shape of the exhaust holes 11 in this embodiment has a wide exhaust area, which can effectively reduce the wind resistance, and at the same time improve the wind speed and air volume; the setting position of the exhaust holes 11 on the substrate 1 can reduce the influence of opening the exhaust holes 11 on the structural strength of the substrate 1.
[0048] In the above solution, to further improve the exhaust efficiency, as Figure 5 , Figure 6 and Figure 8 shown, the back of the substrate 1 abuts against the exhaust pipe 500, and the exhaust holes 11 are communicated with the exhaust pipe 500; compared with the prior art, this embodiment can make there be no large gap between the substrate 1 and the exhaust pipe 500, so that the suction force of the exhaust pipe 500 is basically released through the exhaust holes 11 on the substrate 1, improving the suction efficiency and wind speed.
[0049] In the above solution, to facilitate the connection of the cover plate 800, a second connection hole 22 is further provided on the rib plate 2 in this embodiment. The second connection hole 22 penetrates along the thickness direction of the rib plate 2, and the second connection hole 22 can be connected to the cover plate 800 through bolts. Among them, the function of the cover plate 800 can refer to the prior art (CN220635134U).
[0050] In the above solution, as Figure 8As shown, positioning steps 23 are respectively provided at both ends of the rib plate 2 along the length direction. The insulating slot plate 600 at the edge position is flush with the positioning steps 23, so that an installation space for installing the high-voltage junction box 900 can be formed between the insulating slot plate 600 at the edge position and the end edge position of the substrate 1, so as to realize the energization of the discharge electrode 700.
[0051] In the above solution, the substrate 1 and the two rib plates 2 are made of aluminum, so that the electrode support 100 of the present application has good oxidation and corrosion resistance, and is prevented from being oxidized and corroded by a large amount of ozone gas generated during the corona process; and the electrode support 100 is light in weight, low in cost and has excellent heat dissipation effect. Combined with the structure of the exhaust holes 11 provided on the substrate 1, the working temperature can be effectively guaranteed to be stable, which is conducive to realizing the long-term stable operation of high-speed production.
[0052] It should be noted that the description in the above embodiments focuses on the structural characteristics of the electrode support 100 and the connection relationship between the components in the corona discharge frame and the electrode support 100. For the specific structures and working principles of the components such as the support plate 200, the moving seat 300, the corona roller 400, the insulating slot plate 600, the discharge electrode 700, etc. in the corona discharge frame, reference can be made to the prior art (CN220635134U), which will not be elaborated here.
[0053] In summary, the embodiment of the present utility model provides an electrode support and a corona discharge frame containing the same. The electrode support 100 forms a trough-shaped structure with a U-shaped cross-section through the substrate 1 and two rib plates 2 of an integrated structure, so that the tensile strength of its overall structure is greatly improved, which is convenient to maintain the structural stability under high-power working conditions and avoid deformation; at the same time, the substrate 1 is provided with exhaust holes 11, which can discharge the ozone gas and hot air generated during the corona process, avoid the working temperature being too high during corona treatment, and maintain the good operation of high-speed production; in this corona discharge frame, the two sides of the insulating slot plate 600 are supported by the rib plates 2 on the electrode support 100, so as to maintain the stable clamping of the discharge electrode 700 by the insulating slot plate 600 under high-power working conditions and maintain the overall structural stability of the corona discharge frame.
[0054] The above are only the preferred embodiments of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present utility model, several improvements and replacements can still be made, and these improvements and replacements should also be regarded as the protection scope of the present utility model.
Claims
1. An electrode bracket, characterized in that: The invention comprises a base plate, wherein the base plate is provided with ribs on both sides of the base plate in the width direction, and a limiting groove for inserting at least part of the insulating card slot plate is formed between the base plate and the ribs on both sides thereof, and the base plate and the ribs are an integrated structure; The base plate is provided with a plurality of exhaust holes penetrating along the thickness direction of the base plate, and the base plate is also provided with a plurality of connection parts for connecting the insulating card slot plate, the plurality of connection parts are arranged at intervals along the length direction of the base plate, each connection part includes at least one first connection hole, and the first connection hole is penetrating along the thickness direction of the base plate; A supporting portion for abutting against the insulating slot plate is formed on the side of the rib plate away from the base plate.
2. The electrode holder according to claim 1, characterized in that: A rib plate is provided on both sides of the base plate, the inner side surface of the rib plate is perpendicular to the inner side surface of the base plate, and the distance between the inner side surfaces of the two rib plates is equal to the width of the portion of the insulating card slot plate inserted into the limiting groove.
3. The electrode holder according to claim 1, characterized in that: The base plate is provided with mounting holes at both ends along the length direction.
4. The electrode holder according to claim 3, characterized in that: The mounting hole is a strip-shaped hole, and the length direction of the mounting hole is arranged along the width direction of the substrate.
5. The electrode holder according to claim 1, characterized in that: The exhaust holes are strip-shaped holes, the length direction of the exhaust holes is arranged along the length direction of the base plate, and the exhaust holes are arranged at the edge position of the inner side surface of the base plate.
6. The electrode holder according to claim 1, characterized in that: Each connection portion includes at least three first connection holes, and the at least three first connection holes are arranged along the width direction of the substrate.
7. The electrode holder according to claim 1, characterized in that: Positioning steps are respectively provided at both ends of the rib plate along the length direction.
8. The electrode holder according to claim 1, characterized in that: The rib plate is provided with a plurality of second connection holes for connecting the cover plate, and the second connection holes are arranged through the rib plate in the thickness direction.
9. The electrode holder according to claim 1, characterized in that: The base plate and the two rib plates are made of aluminum.
10. A corona discharge stand, characterized in that: The invention comprises an electrode support according to any one of claims 1 to 9, two support plates arranged in parallel, and a corona roller arranged between the two support plates, wherein a plurality of insulating card slot plates are installed in the limiting groove of the electrode support, and a plurality of discharge electrodes are installed on the insulating card slot plates; an exhaust pipe is arranged on a side of the electrode support away from the insulating card slot plates; Part of the insulating card slot plate is inserted into the limiting groove, and a support step portion is formed between the part of the insulating card slot plate inserted into the limiting groove and the part outside the limiting groove; the support portion on the rib plate of the electrode bracket abuts against the support step portion.
Citation Information
Patent Citations
Corona discharge frame for surface treatment of battery current collection foil
CN220635134U