Printer plate levelness detection platform
By designing a printer plate level detection platform and using detection instruments and sensor technology, the rapid and accurate detection of the roller plate level of large printers is achieved, solving the problem of difficulty in effectively detecting the plate level in the existing technology, and improving the operating reliability and efficiency of the printer.
Patent Information
- Application Number
- CN202421744977.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing technology is difficult to effectively detect the level of the roller plate of large printers, resulting in unqualified plate installations, affecting the normal operation of the printer.
A printer plate horizontality detection platform is designed, including a rack, horizontal guide rail, slide platform, detection instrument and drive unit. Through the detection instrument, the horizontality of the plate is translated along the plate, and the distance sensor or other detection methods are used to monitor the plate level in real time, and the detection results are displayed through the display.
It realizes rapid and accurate detection of the level of roller plates of large printers, ensures that the plate installation meets the requirements, and improves the operational reliability and efficiency of the printer.
Smart Images

Figure CN222938498U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the processing of printer parts, in particular to the detection of a roller plate of a large printer. Background Art
[0002] The long flat plate on the large printer is equipped with rollers, which are used to guide the paper so that the paper entering the printer can smoothly exit the printer. There are a number of rollers on the long flat plate, which are distributed along the length of the long flat plate, and the rolling direction of the rollers is perpendicular to the length of the long flat plate. In production, after the rollers are installed, the long flat plate needs to be checked to determine whether the horizontality of the long flat plate is within the allowable error range. Utility Model Content
[0003] The technical problem solved by the utility model is to provide a detection platform for detecting the horizontality of long flat plates.
[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a printer plate horizontality detection platform, including a frame installed on a workbench, a horizontal guide rail arranged on the frame, and a slide table slidingly matched with the horizontal guide rail. The frame is provided with a product positioning structure, and the slide table is provided with a detection instrument. The detection instrument is located below the product positioning structure. The frame is provided with a driving unit for driving the slide table to linearly displace along the horizontal guide rail. The product positioning structure includes a fixed support table and a movable support table mechanism installed on the frame. The movable support table mechanism includes a screw mechanism and a movable support table. The movable support table is connected to the screw nut of the screw mechanism.
[0005] According to the above technical solution, one end of the long flat plate is placed on a fixed support platform, and the other end is placed on a movable support platform. The driving unit drives the slide to translate along the horizontal guide rail, and the detection instrument moves accordingly to detect the horizontality of the long flat plate above it. The detection result is fed back to the main control unit, and the main control unit displays the result on a display (the display can be placed on a workbench, and the main control unit is located in a chassis and placed on the workbench), and the display represents the detection result in the form of a curve. The reference line of the curve is the ideal horizontal straight line of the long flat plate. As the detection instrument translates along the long flat plate, the curve displayed by the display fluctuates up and down relative to the reference line, and the fluctuation amplitude is within the allowable range, indicating that the horizontality of the long flat plate is qualified, otherwise, it is unqualified. As an option, the detection instrument uses a distance sensor. The ideal horizontality of the long flat plate is that the long flat plate maintains a fixed distance from the translation distance sensor, and the fixed distance is the reference line. In fact, the distance between the long flat plate and the translation distance sensor will fluctuate, and the fluctuation amplitude is within the allowable range, indicating that the horizontality of the long flat plate is qualified.
[0006] Driven by the lead screw mechanism, the movable support table translates, and the distance between it and the fixed support table is adjusted to accommodate long and flat plates of different lengths.
[0007] The frame includes a pair of vertical side plates and a vertical cross plate fixed between the pair of vertical side plates. The horizontal guide rail is fixed on the side wall of the vertical cross plate. The fixed support table is fixed on the top of the vertical cross plate. The movable support table mechanism is located behind and above the vertical cross plate.
[0008] The lead screw of the lead screw mechanism is pivotally connected to the middle vertical plate. The lead screw mechanism motor is installed on the middle vertical plate through a connecting rod. The lead screw mechanism motor is connected to the lead screw. The lead screw nut is embedded in the movable support. The movable support is fitted on a pair of horizontal guide rods. One end of the horizontal guide rod is connected to the middle vertical plate, and the other end is connected to a vertical side plate. The movable support table is installed on the movable support. The lead screw mechanism motor drives the lead screw to rotate. The lead screw drives the movable support to translate along a pair of horizontal guide rods through the lead screw nut, and the movable support table translates with the movable support.
[0009] The movable support is provided with a guide block with a concave cross section. The movable support table is provided with a convex structure. The convex structure cooperates with the concave structure of the guide block. The movable support table is provided with a strip hole, and a long bolt is fitted in the strip hole. The long bolt connects the movable support table and the guide block. The movable support table is provided with a horizontal support surface, and the horizontal support surface is at the same height as the support surface of the fixed support table. In order to make the horizontal support surface of the movable support table at the same height as the support surface of the fixed support table, a level is placed on the horizontal support surface and the support surface of the fixed support table. The long bolt is loosened, and the height of the movable support table is adjusted. When the level is horizontal, the long bolt is tightened to fix the relative position of the movable support table and the movable seat.
[0010] A locking screw is screwed on one side wall of the movable support table. One end of the locking screw can abut against the side wall of the convex structure. A dial is provided on the other side wall of the movable support table. When adjusting the height of the movable support table, the operator uses his left hand to slightly lift and lower the movable support table through the dial. When the level is horizontal, the operator uses his right hand to tighten the locking screw so that one end of the locking screw abuts against the side wall of the convex structure. In this way, the relative position between the movable support table and the movable support is temporarily fixed. Then, the long bolt is tightened to fix the relative position between the movable support table and the movable support.
[0011] The driving unit is a synchronous belt mechanism, which includes a synchronous belt pulley mounted on the frame, a synchronous belt motor connected to one synchronous belt pulley, a synchronous belt engaged with the synchronous belt pulley, a connecting cross plate provided at the bottom of the sliding table, and the synchronous belt is fixedly connected to the connecting cross plate. A pressing plate presses the synchronous belt against the connecting cross plate to achieve the fixed connection between the synchronous belt and the connecting cross plate. The synchronous belt motor is mounted on a vertical side plate through a motor base. The synchronous belt motor drives the synchronous belt pulley, the synchronous belt pulley drives the synchronous belt, and the synchronous belt drives the sliding table, and the sliding table translates under the guidance of the horizontal guide rail. Description of the Drawings
[0012] The present invention will be further described below with reference to the accompanying drawings:
[0013] Figure 1 It is a schematic diagram of the horizontal detection platform for the printer plate;
[0014] Figure 2 is Figure 1 the top view of;
[0015] Figure 3 It is a schematic diagram of the product placed on the horizontal detection platform for the printer plate;
[0016] Figure 4 is Figure 3 the top view of;
[0017] Figure 5 is Figure 1 the A-A cross-sectional view in;
[0018] Figure 6 is Figure 1 the schematic diagram of the movable support 34 and its components thereon in;
[0019] Figure 7 is Figure 6 the left view of;
[0020] Figure 8 is Figure 6 the top view of.
[0021] Symbol description in the figure:
[0022] 10, horizontal guide rail; 11, fixed support table; 111, support surface of the fixed support table; 12, vertical side plate; 13, vertical cross plate; 14, middle vertical plate;
[0023] 20, sliding table; 21, detection instrument; 22, synchronous belt pulley; 23, synchronous belt motor; 24, synchronous belt; 25, connecting cross plate; 26, pressing plate; 27, motor base;
[0024] 30. Movable support platform mechanism; 31. Movable support platform; 311. Convex structure; 312. Strip hole; 313. Long bolt; 314. Locking screw; 315. Dial block; 316. Horizontal support surface; 32. Screw; 33. Screw mechanism motor; 331. Connecting rod; 34. Movable support; 35. Horizontal guide rod; 36. Guide block;
[0025] 90. Long flat plate. DETAILED DESCRIPTION
[0026] Combination Figure 1 , Figure 2 , Figures 6 to 8 The printer plate horizontality detection platform includes a frame installed on a workbench, a horizontal guide rail 10 arranged on the frame, and a slide 20 slidably matched with the horizontal guide rail. The frame is provided with a product positioning structure, and a detection instrument 21 is provided on the slide. The detection instrument is located below the product positioning structure. The frame is provided with a driving unit for driving the slide to linearly move along the horizontal guide rail. The product positioning structure includes a fixed support table 11 and a movable support table mechanism 30 installed on the frame. The movable support table mechanism includes a screw mechanism and a movable support table 31, and the movable support table is connected to the screw nut of the screw mechanism.
[0027] refer to Figure 3 , Figure 4 , one end of the long flat plate 90 is placed on the fixed support platform 11, and the other end is placed on the movable support platform 31. The driving unit drives the slide 20 to translate along the horizontal guide rail 10, and the detection instrument 21 moves accordingly to detect the horizontality of the long flat plate above it. The detection result is fed back to the main control unit, and the main control unit displays the result on the display, and the display represents the detection result in the form of a curve. The reference line of the curve is the ideal horizontal straight line of the long flat plate. As the detection instrument 21 translates along the long flat plate 90, the curve displayed on the display fluctuates up and down relative to the reference line, and the fluctuation amplitude is within the allowable range, indicating that the horizontality of the long flat plate is qualified, otherwise, it is unqualified. As an option, the detection instrument 21 uses a distance sensor. The ideal horizontality of the long flat plate is that the long flat plate maintains a fixed distance with the translation distance sensor, and the fixed distance is the reference line. In fact, the distance between the long flat plate and the translation distance sensor will fluctuate, and the fluctuation amplitude is within the allowable range, indicating that the horizontality of the long flat plate is qualified.
[0028] Driven by the screw mechanism, the movable support platform 31 translates, and the distance between the movable support platform 31 and the fixed support platform 11 is adjusted to accommodate long flat plates 90 of different lengths.
[0029] Combination Figure 1 , Figure 2, the frame includes a pair of vertical side plates 12 and a vertical cross plate 13 fixed between the pair of vertical side plates. The horizontal guide rail 10 is fixed on the side wall of the vertical cross plate, the fixed support platform 11 is fixed on the top of the vertical cross plate, and the movable support platform mechanism 30 is located behind and above the vertical cross plate.
[0030] The lead screw 32 of the lead screw mechanism is pivotally connected to the middle vertical plate 14. The lead screw mechanism motor 33 is installed on the middle vertical plate through the connecting rod 331. The lead screw mechanism motor is connected to the lead screw 32. The lead screw nut is embedded in the movable support 34. The movable support is fitted on a pair of horizontal guide rods 35. One end of the horizontal guide rod is connected to the middle vertical plate, and the other end is connected to a vertical side plate 12. The movable support platform 31 is installed on the movable support. The lead screw mechanism motor 33 drives the lead screw 32 to rotate. The lead screw drives the movable support 34 to translate along a pair of horizontal guide rods 35 through the lead screw nut, and the movable support platform 31 translates with the movable support 34.
[0031] Combined with Figures 6 to 8 , a guide block 36 with a concave cross-section is provided on the movable support 34. The movable support platform 31 is provided with a convex structure 311. The convex structure cooperates with the concave structure of the guide block. A strip hole 312 is provided on the movable support platform. A long bolt 313 is fitted in the strip hole. The long bolt connects the movable support platform and the guide block. The movable support platform 31 is provided with a horizontal support surface 316, and the horizontal support surface is at the same height as the support surface 111 of the fixed support platform. In order to make the horizontal support surface at the same height as the support surface of the fixed support platform, a level is placed on the horizontal support surface 316 and the support surface 111 of the fixed support platform. The long bolt 313 is loosened, the height of the movable support platform 31 is adjusted. When the level is horizontal, the long bolt 313 is tightened again to fix the relative position of the movable support platform 31 and the movable support 34.
[0032] A locking screw 314 is screwed on one side wall of the movable support platform 31. One end of the locking screw can abut against the side wall of the convex structure 311. A dial block 315 is provided on the other side wall of the movable support platform. When adjusting the height of the movable support platform 31, the operator uses his left hand to slightly lift and lower the movable support platform 31 through the dial block 315. When the level is horizontal, the operator uses his right hand to tighten the locking screw 314 so that one end of the locking screw 314 abuts against the side wall of the convex structure 311. In this way, the relative position between the movable support platform 31 and the movable support 34 is temporarily fixed. Then, the long bolt 313 is tightened to fix the relative position between the movable support platform 31 and the movable support 34.
[0033] Combined with Figure 1 , Figure 2 , Figure 5, the driving unit is a synchronous belt mechanism, including a synchronous belt pulley 22 mounted on the frame, a synchronous belt motor 23 connected to one synchronous belt pulley, and a synchronous belt 24 engaged with the synchronous belt pulley. A connecting cross plate 25 is provided at the bottom of the sliding table 20, and the synchronous belt is fixedly connected to the connecting cross plate. A pressing plate 26 presses the synchronous belt 24 against the connecting cross plate 25 to achieve the fixed connection between the synchronous belt and the connecting cross plate. The synchronous belt motor 23 is mounted on a vertical side plate 12 through a motor base 27. The synchronous belt motor 23 drives the synchronous belt pulley 22, the synchronous belt pulley drives the synchronous belt 24, and the synchronous belt drives the sliding table 20, and the sliding table translates under the guidance of the horizontal guide rail 10.
[0034] The above content is only the preferred embodiment of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation manner and application scope. The content of this specification should not be construed as a limitation to the present invention.
Claims
1. A printer plate horizontality detection platform, comprising a frame mounted on a workbench, a horizontal guide rail (10) arranged on the frame, and a slide (20) slidably matched with the horizontal guide rail, a product positioning structure is arranged on the frame, a detection instrument (21) is arranged on the slide, and the detection instrument is located below the product positioning structure, and a driving unit for driving the slide to linearly move along the horizontal guide rail is arranged on the frame, characterized in that: The product positioning structure comprises a fixed support platform (11) and a movable support platform mechanism (30) installed on a frame, wherein the movable support platform mechanism comprises a screw mechanism and a movable support platform (31), and the movable support platform is connected to a screw nut of the screw mechanism.
2. The printer plate levelness detection platform according to claim 1, characterized in that: The frame comprises a pair of vertical side panels (12), a vertical cross panel (13) fixed between the pair of vertical side panels, a horizontal guide rail (10) fixed on the side wall of the vertical cross panel, a fixed support platform (11) fixed on the top of the vertical cross panel, and a movable support platform mechanism (30) located behind the vertical cross panel and above the vertical cross panel.
3. The printer plate levelness detection platform as claimed in claim 2, characterized in that: The screw rod (32) of the screw rod mechanism is pivotally connected to the middle vertical plate (14), the screw rod mechanism motor (33) is installed on the middle vertical plate through a connecting rod (331), the screw rod mechanism motor is connected to the screw rod (32), the screw rod nut is embedded in a movable support (34), the movable support is matched with a pair of horizontal guide rods (35), one end of the horizontal guide rod is connected to the middle vertical plate, and the other end is connected to a vertical side plate (12), and the movable support platform (31) is installed on the movable support.
4. The printer plate levelness detection platform as claimed in claim 3, characterized in that: A guide block (36) having a concave cross section is provided on the movable support (34), a convex structure (311) is provided on the movable support platform (31), the convex structure cooperates with the concave structure of the guide block, a strip hole (312) is provided on the movable support platform, a long bolt (313) cooperates in the strip hole, and the long bolt connects the movable support platform and the guide block.
5. The printer plate levelness detection platform as claimed in claim 4, characterized in that: A locking screw (314) is threadedly connected to one side wall of the movable support platform (31), one end of the locking screw can abut against the side wall of the convex structure (311), and a shifting block (315) is provided on the other side wall of the movable support platform.
6. The printer plate levelness detection platform according to claim 1, characterized in that: The driving unit is a synchronous belt mechanism, comprising a synchronous belt wheel (22) mounted on a frame, a synchronous belt motor (23) connected to a synchronous belt wheel, and a synchronous belt (24) matched with the synchronous belt wheel. A connecting cross plate (25) is provided at the bottom of the slide (20), and the synchronous belt is fixedly connected to the connecting cross plate.