Curved surface rubber thread pre-bonding tool for cylindrical annular framework

By designing a curved wire pre-bonding tool for cylindrical annular skeleton, the problem of difficulty in precise positioning of preformed rubber materials is solved, the precise positioning and efficient utilization of rubber materials is achieved, the authenticity rate of products and the utilization rate of rubber materials is improved, and the production cost is reduced.

CN222946232UActive Publication Date: 2025-06-06QINGDAO CHANGYU SEAL CO LTD
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Patent Information

Application Number
CN202421423006.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-06-06
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

In vulcanization forming technology, it is difficult to accurately locate the preformed rubber, resulting in a lack of glue in part of the product, affecting the authenticity rate. In order to ensure product quality, the quality of the rubber needs to be expanded, resulting in a decrease in the utilization rate of the rubber and an increase in cost.

Method used

A curved surface rubber wire pre-bonding tool for cylindrical annular skeleton is designed. Through heating devices and components such as Teflon blocks, the preformed glue and the cylindrical annular skeleton are integrated to achieve accurate positioning and efficient utilization of the glue.

Benefits of technology

The precise positioning of the rubber material on the cylindrical curved surface is achieved, the effective utilization rate of the rubber material is improved, the lack of glue in the product is reduced, the authenticity rate is improved, and the production cost is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of curved-surface rubber thread pre-bonding tools, in particular to a curved-surface rubber thread pre-bonding tool of a cylindrical annular framework, which comprises a heating device, a heating block is fixed at the upper end of the heating device, the upper end of the heating block is abutted against a Teflon block, a fixing ring is arranged on the Teflon block in a penetrating manner, and the Teflon block is fixed on the fixing ring. A guide block is arranged in the heating block in a penetrating mode, the lower end of the guide block is arranged on the Teflon block in a penetrating mode, and the upper end of the heating block abuts against a cylindrical annular framework. According to the utility model, the traditional operation mode that the cylindrical annular framework with the adhesive and the preformed rubber material are respectively put into a mold for vulcanization is completely changed into a mode that the cylindrical annular framework with the adhesive and the preformed rubber material are made into a standard integral body in advance; the preformed rubber materials are evenly distributed on the framework, the positions of the preformed rubber materials can be determined at will according to needs, and the preformed rubber materials are changed into the preformed rubber strip form instead of the traditional rubber blank form.
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Description

Technical Field

[0001] The utility model relates to the technical field of curved surface rubber wire pre-bonding tooling, in particular to a curved surface rubber wire pre-bonding tooling for a cylindrical annular frame. Background Art

[0002] In the field of vulcanization molding technology, the basic implementation method is that employees put the cylindrical ring skeleton with adhesive and the preformed rubber into the mold for vulcanization operation. In the actual operation process, the preformed rubber itself cannot be accurately positioned due to its nature, which causes the following problems: 1. It is inconvenient for personnel to operate, and the position of the rubber needs to be confirmed every time. 2. Since the rubber of the cylindrical ring skeleton is on the side wall, a slight deviation in the placement of the preformed rubber may cause a lack of glue in some parts of the product, resulting in unqualified products and losses. 3. In order to ensure the authenticity rate and reduce the lack of glue, many products have to increase the quality of the preformed rubber, resulting in a decrease in the effective utilization rate of the rubber and an increase in costs.

[0003] Designing a universal tooling that integrates the preformed rubber and the cylindrical ring frame, does not require confirmation of the rubber position, and can accurately position on the curved surface of the cylindrical ring frame to reduce costs is an inevitable requirement for factory production. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a curved surface rubber wire pre-bonding tool for a cylindrical annular frame.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A curved rubber wire pre-bonding tool for a cylindrical annular skeleton, comprising a heating device, a heating block fixed to the upper end of the heating device, the upper end of the heating block abutting against a Teflon block, a fixing ring passing through the Teflon block, a guide block passing through the heating block, the lower end of the guide block passing through the Teflon block, the upper end of the heating block abutting against a cylindrical annular skeleton, the lower end of the guide block passing through the cylindrical annular skeleton, a preformed rubber strip sleeved on the outer side of the cylindrical annular skeleton, a pressing sleeve passing through the upper end of the guide block, and a cylinder fixed to the upper end of the pressing sleeve.

[0007] Preferably, the inner wall of the Teflon block is inclined.

[0008] Compared with the prior art, the beneficial effects of the utility model are:

[0009] 1. During the vulcanization process, the material is loaded once to reduce the possibility of missing the skeleton or rubber. The rubber is accurately positioned on the cylindrical surface, and the effective utilization rate of the rubber is high;

[0010] 2. During the vulcanization process, there is no need to pay extra attention to whether the position of the rubber is correct, which improves the genuine product rate; there is no need for excessive intervention and correction;

[0011] 3. Precise positioning of the preformed rubber strip and the frame can be achieved according to different actual product applications, and the rubber can be placed in a reasonable position as much as possible, with higher and better rubber utilization rate;

[0012] 4. The preformed rubber material and the cylindrical ring frame are integrated into one piece and only need to be loaded once, without the need to load them separately. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of a cylindrical ring skeleton of the utility model;

[0014] Figure 2 It is a schematic diagram of the preformed rubber strip of the utility model;

[0015] Figure 3 It is a schematic diagram of the tooling structure of the utility model;

[0016] Figure 4 This is a schematic diagram of the structure of the Teflon block of the tooling of the utility model;

[0017] Figure 5 This is a schematic diagram of the finished product after the tooling of the utility model is used.

[0018] In the figure: 1 cylindrical ring frame, 2 preformed rubber strip, 3 fixing ring, 4 Teflon block, 5 heating block, 6 heating device, 7 cylinder, 8 pressing sleeve, 9 guide block. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] Reference Figure 1-5, a curved rubber wire pre-bonding tool for a cylindrical annular skeleton, including a heating device 6, which is convenient for heating under the control of the staff. A heating block 5 is fixed on the upper end of the heating device 6 to achieve uniform heating operation. The upper end of the heating block 5 is in contact with a Teflon block 4. The inner wall of the Teflon block 4 is inclined to facilitate better contact between the preformed rubber strip 2 and the cylindrical annular skeleton 1. A fixing ring 3 is penetrated through the Teflon block 4, which can effectively limit the position of the corresponding components. A guide block 9 is penetrated through the heating block 5, and the lower end of the guide block 9 is penetrated through the Teflon block 4. The upper end of the heating block 5 is in contact with the cylindrical annular skeleton 1, and the lower end of the guide block 9 is penetrated through the cylindrical annular skeleton 1. The outer side of the cylindrical annular skeleton 1 is sleeved with a preformed rubber strip 2, and a pressing sleeve 8 is penetrated through the upper end of the guide block 9. The upper end of the pressing sleeve 8 is fixed with a cylinder 7, and the cylinder 7 is connected to an external supporting device, which can facilitate the staff to control its operation so that the cylinder 7 can push the pressing sleeve 8 down to achieve the extrusion of the guide block 9.

[0021] In the utility model, the heating device 6 heats the heating block 5, the cylindrical annular skeleton 1 is placed on the heating block 5, the Teflon block 4 is fixed to the heating block 5 with screws through the fixing ring 3, the preformed rubber strip 2 is placed in the gap between the inclined surface of the Teflon block 4 and the cylindrical annular skeleton 1, the guide block 9 is placed on the heating block 5, and the cylinder 7 fixed at the end drives the pressing sleeve 8 to press down, and the pressing sleeve 8 is pressed on the preformed rubber strip 2 and the inclined surface of the Teflon block 4 to interact with each other, so that the preformed rubber strip 2 and the cylindrical annular skeleton 1 are bonded to form a whole, and the angle of the inclined surface of the Teflon block 4 and the gap between the Teflon block 4 and the heating block 5 can be arbitrarily changed according to different needs to achieve the bonding of the preformed rubber strip 2 and the cylindrical annular skeleton 1, so as to achieve the precise positioning of the preformed rubber strip 2 on the cylindrical surface, the effective utilization rate of the rubber material is high, no excessive intervention and correction is required, and the preformed rubber strip 2 and the cylindrical annular skeleton 1 form a whole material that only needs to be loaded once and does not need to be loaded separately.

[0022] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A curved surface rubber wire pre-bonding tool for a cylindrical annular frame, comprising a heating device (6), characterized in that: A heating block (5) is fixed at the upper end of the heating device (6), the upper end of the heating block (5) is in contact with a Teflon block (4), a fixing ring (3) is passed through the Teflon block (4), a guide block (9) is passed through the heating block (5), the lower end of the guide block (9) is passed through the Teflon block (4), the upper end of the heating block (5) is in contact with a cylindrical ring frame (1), the lower end of the guide block (9) is passed through the cylindrical ring frame (1), the outer side of the cylindrical ring frame (1) is sleeved with a preformed rubber strip (2), the upper end of the guide block (9) is passed through a pressing sleeve (8), and the upper end of the pressing sleeve (8) is fixed with a cylinder (7).

2. The curved surface rubber wire pre-bonding tool for a cylindrical annular frame according to claim 1, characterized in that: The inner wall of the Teflon block (4) is arranged obliquely.