Numerical control machine tool vibration monitoring system
By designing a vibration monitoring system for CNC machine tools, using components such as protective shells and fixing plates to provide clamping and threaded connection installation methods, the problems of complex and inadequate installation of existing devices are solved, and convenient installation and efficient monitoring are achieved.
Patent Information
- Application Number
- CN202420580443.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-03-25
AI Technical Summary
The vibration monitoring device of existing CNC machine tools is complex in design and requires professional installers to operate, which increases the installation cost and may result in poor monitoring results due to improper installation. At the same time, the size and shape of the device do not adapt to specific CNC machine tools, which increases the difficulty of installation.
A vibration monitoring system for CNC machine tools is designed. Through the combination of protective shell, fixing plate, clamping plate, fixing bolt, threaded rod, pressing plate, auxiliary limit plate and fixing bolt, a clamping and threaded connection method is provided, so that users can fix the vibration monitoring device on CNC machine tools.
This design improves the convenience of installation, is simple to operate and easy to use, reduces installation costs, meets the usage needs of existing users, and improves the practicality of the vibration monitoring device.
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Figure CN222958150U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vibration monitoring devices, and particularly relates to a vibration monitoring system for a numerical control machine tool. Background Technique
[0002] A vibration monitoring device for a numerical control machine tool is a device used to monitor the vibration condition of the numerical control machine tool. It can collect the vibration signal of the machine tool through a vibration sensor installed on the machine tool, and process and analyze it to achieve real-time monitoring and early warning of the vibration condition of the machine tool. This device can help operators promptly discover abnormal vibrations of the machine tool, avoid production accidents caused by machine tool failures, and improve the operating stability and machining accuracy of the machine tool.
[0003] In the existing vibration monitoring devices for numerical control machine tools, a significant problem is the inconvenient installation, which brings many troubles to practical applications. Specifically, many existing vibration monitoring devices are complex in design and require professional installers to operate. This not only increases the installation cost but also may lead to poor monitoring effects due to improper installation. In addition, the size and shape of some devices may not be suitable for specific numerical control machine tools, further increasing the installation difficulty. Content of the Utility Model
[0004] The purpose of the utility model is to provide a vibration monitoring system for a numerical control machine tool to solve the problems proposed in the above background technique, that is, many existing vibration monitoring devices are complex in design and require professional installers to operate. This not only increases the installation cost but also may lead to poor monitoring effects due to improper installation. In addition, the size and shape of some devices may not be suitable for specific numerical control machine tools, further increasing the installation difficulty.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A vibration monitoring system for a numerical control machine tool includes a protective shell. A vibration monitoring device main body one is fixedly installed at the center of one side of the protective shell. Both the top and bottom of the protective shell are fixedly connected with fixing plates. A clamping plate is arranged on one side of the fixing plate. A fixing bolt one is threadedly connected to a position near the center on the other side of the fixing plate. The clamping plate is threadedly connected with a threaded rod. A pressing plate is arranged at the bottom of the threaded rod. A vibration monitoring device main body two is fixedly installed at the rear end of the pressing plate. An auxiliary limiting plate is fixedly connected to one side of the pressing plate. A fixing bolt two is threadedly connected to a position near one side of the auxiliary limiting plate. Both the vibration monitoring device main body one and the vibration monitoring device main body two include a sensor, a signal conditioning circuit, a data acquisition and processing module, a power supply and power management, a communication interface and data transmission, and a human-machine interface.
[0006] Compared with the prior art, the beneficial effects of the utility model are:
[0007] The vibration monitoring system for this numerically controlled machine tool, through the design of a protective shell, a fixing plate, a clamping plate, a first fixing bolt, a threaded rod, a pressing plate, an auxiliary limiting plate, a movable plate and a second fixing bolt, enables the user to fix the vibration monitoring device on the numerically controlled machine tool in a clamping or threaded connection manner, improving the convenience of installation. This design, firstly, enables the user to thread-connect the vibration monitoring device to the numerically controlled machine tool through the first fixing bolt; secondly, the user can fix the clamping plate inside the fixing plate, make one end of the movable plate slide in the moving groove, then rotate the threaded rod to move the pressing plate to the surface of the numerically controlled machine tool, clamp the monitoring device to the numerically controlled machine tool through two pressing plates, and finally fix it through the second fixing bolt to complete the installation. The operation is simple and convenient, improving the practicability of the vibration monitoring device and meeting the usage requirements of existing users. Description of the Drawings
[0008] Figure 1 It is a schematic structural diagram of the present utility model;
[0009] Figure 2 It is a sectional view of the structure of the present utility model;
[0010] Figure 3 For the present utility model Figure 2 A partial enlarged schematic view of A in the present utility model;
[0011] Figure 4 For the present utility model Figure 2 A partial enlarged schematic view of B in the present utility model;
[0012] Figure 5 It is a rear view of the structure of the pressing plate of the present utility model.
[0013] In the figure: 1. Protective shell; 2. First vibration monitoring device main body; 3. Second vibration monitoring device main body; 4. Fixing plate; 5. Clamping plate; 6. First fixing bolt; 7. Threaded rod; 8. Pressing plate; 9. Moving groove; 10. Movable plate; 11. Auxiliary limiting plate; 12. Movable plate; 13. Second fixing bolt; 14. Clamping groove. Detailed Implementation Manner
[0014] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0015] Please refer to Figures 1-5, the present utility model provides a technical solution: a vibration monitoring system for a numerically controlled machine tool, including a protective shell 1. A vibration monitoring device main body 1 is fixedly installed at the center of one side of the protective shell 1. Fixing plates 4 are fixedly connected to both the top and bottom of the protective shell 1. A clamping plate 5 is arranged on one side of the fixing plate 4. A fixing bolt 1 6 is threadedly connected to a position near the center on the other side of the fixing plate 4. The clamping plate 5 is threadedly connected to a threaded rod 7. A pressing plate 8 is arranged at the bottom of the threaded rod 7. A vibration monitoring device main body 2 3 is fixedly installed at the rear end of the pressing plate 8. An auxiliary limiting plate 11 is fixedly connected to one side of the pressing plate 8. A fixing bolt 2 13 is threadedly connected to a position near one side of the auxiliary limiting plate 11. Both the vibration monitoring device main body 1 2 and the vibration monitoring device main body 2 3 include a sensor, a signal conditioning circuit, a data acquisition and processing module, a power supply and power management, a communication interface and data transmission, and a human-machine interface.
[0016] The detection direction of the vibration monitoring device main body 1 2 is the Y-axis, and the detection direction of the vibration monitoring device main body 2 3 is the X-axis.
[0017] A clamping groove 14 is opened at the center of one side of the fixing plate 4. One side of the clamping plate 5 penetrates into the inside of the clamping groove 14 and is clamped with the clamping groove 14, which can play a role in fixing and limiting.
[0018] One side of the fixing bolt 1 6 penetrates into the inside of the clamping plate 5 and is threadedly connected to the clamping plate 5, which can fix the clamping plate 5.
[0019] The top of the pressing plate 8 is rotationally connected to the bottom of the threaded rod 7 through a bearing, which can facilitate the movement of the pressing plate 8.
[0020] Moving grooves 9 are opened at both the top and bottom of the other side of the protective shell 1. A moving plate 10 is slidably connected to a position near the bottom of the pressing plate 8. One side of the moving plate 10 penetrates into the inside of the moving groove 9 and is slidably connected to the moving groove 9, which can play a role in limiting the movement of the pressing plate 8.
[0021] The other side of the moving plate 10 is fixedly connected to a movable plate 12. The bottom of the movable plate 12 is slidably connected to the top of the auxiliary limiting plate 11, which can play a role in supporting the movement of the moving plate 10.
[0022] Working principle: When it is necessary to clamp and fix the main body II 3 of the vibration monitoring device to the numerically controlled machine tool, the user places the protective shell 1 on one side of the numerically controlled machine tool, and then rotates the threaded rod 7 to drive the pressing plate 8 to move inward, so that the two pressing plates 8 move relatively and closely adhere to the surface of the numerically controlled machine tool. Then, rotate the fixing bolt II 13 so that the fixing bolt II 13 is threadedly connected to the surface of the numerically controlled machine tool to complete the installation; when it is not necessary to fix the main body II 3 of the vibration monitoring device, the user first rotates the fixing bolt I 6 to rotate the fixing bolt I 6 out of the inside of the clamping plate 5, and then moves the clamping plate 5 outward so that the clamping plate 5 disengages from the clamping groove 14 in the fixing plate 4 and the moving plate 10 disengages from the moving groove 9. Remove the clamping plate 5 from the protective shell 1, then place the protective shell 1 on one side of the numerically controlled machine tool, rotate the fixing bolt I 6, and threadedly connect the fixing bolt I 6 to one side of the numerically controlled machine tool to complete the installation, and perform detection through the main body I 2 of the vibration monitoring device.
[0023] To sum up: For this numerically controlled machine tool vibration monitoring system, through the design of the protective shell 1, the fixing plate 4, the clamping plate 5, the fixing bolt I 6, the threaded rod 7, the pressing plate 8, the auxiliary limiting plate 11, the movable plate 12 and the fixing bolt II 13, it can facilitate the user to fix the vibration monitoring device to the numerically controlled machine tool in a clamping or threaded connection manner, improving the convenience of installation. This design, first, can facilitate the user to threadedly connect the vibration monitoring device to the numerically controlled machine tool through the fixing bolt I 6; second, the user can fix the clamping plate 5 to the inside of the fixing plate 4, so that one end of the moving plate 10 is slidably connected to the moving groove 9. Then, when the threaded rod 7 rotates, the pressing plate 8 is moved to the surface of the numerically controlled machine tool, and the monitoring device is clamped to the numerically controlled machine tool through the two pressing plates 8. Finally, it is fixed through the fixing bolt II 13 to complete the installation. The operation is simple and convenient to use, improving the practicability of the vibration monitoring device and meeting the usage requirements of existing users.
[0024] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0025] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A vibration monitoring system for a numerically controlled machine tool, comprising a protective shell (1), characterized in that: A vibration monitoring device body (2) is fixedly installed at the center of one side of the protective shell (1), and a fixing plate (4) is fixedly connected to the top and bottom of the protective shell (1). A clamping plate (5) is provided on one side of the fixing plate (4), and a fixing bolt (6) is threadedly connected to the center position of the other side of the fixing plate (4), and a threaded rod (7) is threadedly connected to the clamping plate (5). A pressure plate (8) is provided at the bottom of the threaded rod (7), and a vibration monitoring device body (3) is fixedly installed at the rear end of the pressure plate (8), and an auxiliary limiting plate (11) is fixedly connected to one side of the pressure plate (8), and a fixing bolt (13) is threadedly connected to the side position of the auxiliary limiting plate (11). The vibration monitoring device body (2) and the vibration monitoring device body (3) both include sensors, signal conditioning circuits, data acquisition and processing modules, power supply and power supply management, communication interface and data transmission, and human-machine interface.
2. A vibration monitoring system for a CNC machine tool according to claim 1, characterized in that: The direction detected by the first vibration monitoring device body (2) is the Y axis, and the direction detected by the second vibration monitoring device body (3) is the X axis.
3. A vibration monitoring system for a CNC machine tool according to claim 1, characterized in that: A clamping groove (14) is provided at the center of one side of the fixing plate (4), and one side of the clamping plate (5) penetrates into the interior of the clamping groove (14) and is clamped with the clamping groove (14).
4. A vibration monitoring system for a CNC machine tool according to claim 1, characterized in that: One side of the fixing bolt (6) penetrates into the interior of the clamping plate (5) and is threadedly connected to the clamping plate (5).
5. A vibration monitoring system for a CNC machine tool according to claim 1, characterized in that: The top of the pressing plate (8) is rotatably connected to the bottom of the threaded rod (7) via a bearing.
6. A vibration monitoring system for a CNC machine tool according to claim 1, characterized in that: A movable groove (9) is provided at the top and the bottom of the other side of the protective shell (1); a movable plate (10) is slidably connected to the bottom of the pressure plate (8); one side of the movable plate (10) penetrates into the movable groove (9) and is slidably connected to the movable groove (9).
7. A vibration monitoring system for a numerically controlled machine tool according to claim 6, characterized in that: A movable plate (12) is fixedly connected to the other side of the movable plate (10), and the bottom of the movable plate (12) is slidably connected to the top of the auxiliary limiting plate (11).