Electronic monitoring of Iconn type barometer

Abstract

The utility model relates to an electronic monitor of an Iconn type barometer in the technical field of air pressure monitoring of an incoming line system, which is mounted on the front side of an upper console of a machine table and comprises an air inlet module, an air outlet module, an air outlet module and an air outlet module, and the air inlet module is used for controlling air inlet and outlet and comprises a vacuum pipeline and an electromagnetic valve; the detection processing module comprises a BITS circuit board, a CPU backboard and a barometer; and the display module integrates display and adjustment, can reflect the air pressure state in real time, and is arranged on the air pressure gauge. According to the utility model, the original mechanical pointer type barometer is improved, the defect that the air pressure exceeds or is lower than the specified range and cannot be found in time can be overcome, real-time monitoring is carried out around the electronic monitoring direction, and the machine is linked to send out alarm information when the air pressure is abnormal, thereby avoiding incoming line faults and abnormal product quality caused by the abnormal air pressure.

Description

Technical Field

[0001] The utility model relates to the technical field of air pressure monitoring of an incoming line system, in particular to the electronic monitoring of an air pressure gauge for the Iconn model. Background Art

[0002] At present, the air pressure of the incoming line system of the IConn model is displayed by a mechanical pointer air pressure dial, and it is impossible to detect in time when the air pressure exceeds or is lower than the specified range. During the wire bonding process of the product, since the air pressure of the incoming line system is displayed by a mechanical pointer air pressure dial and it is impossible to detect in time when the air pressure exceeds or is lower than the specified range, the vibration of the wire bonding in the air guiding device increases, resulting in abnormal wire arcs of the product line. Content of the Utility Model

[0003] The purpose of the utility model is to solve the deficiencies in the prior art and propose the electronic monitoring of the air pressure gauge for the Iconn model.

[0004] To achieve the above purpose, the utility model adopts the following technical scheme: The electronic monitoring of the air pressure gauge for the Iconn model is installed on the front of the upper console of the machine tool and includes:

[0005] An air intake module for controlling the inflow and outflow of gas, including a vacuum pipeline and a solenoid valve;

[0006] A detection and processing module, including a BITS circuit board, a CPU backplane and an air pressure gauge;

[0007] A display module that integrates display and adjustment and can reflect the air pressure state in real time. The display module is arranged on the air pressure gauge.

[0008] As a further description of the above technical scheme:

[0009] The detection and processing module is connected to the back of the display module;

[0010] As a further description of the above technical scheme:

[0011] The vacuum pipeline is installed on one side of the detection module for inputting air;

[0012] The solenoid valve is installed below the detection module for controlling the inflow and outflow of gas. The solenoid valve is connected to the detection module through a solenoid valve signal line, and the input end of the solenoid valve is connected to the BITS circuit board to trigger an alarm of the machine tool when the air pressure exceeds the set range.

[0013] As a further description of the above technical scheme:

[0014] The intake end of the barometer is connected to the output end of the solenoid valve. The signal transmission end includes a sensor wire, which is connected to the CPU backplane and used to transmit the air pressure signal. The CPU backplane is used to receive the air pressure signal and feedback a digital signal to the BITS circuit board. The BITS circuit board is used to process the signal and feedback it to the machine tool display screen, triggering an alarm on the machine tool display screen when the air pressure exceeds the set range.

[0015] As a further description of the above technical solution:

[0016] The sensor wire for detecting the air pressure of the wire feeding system and the sensor wire for detecting the nitrogen-hydrogen mixed air pressure are connected in series. Using the nitrogen mixed air pressure monitoring and processing system, the air pressure of the wire feeding system is monitored simultaneously. When the air pressure of any one path is abnormal, the machine tool system feedbacks an abnormality, and the machine tool gives an air pressure abnormality alarm.

[0017] As a further description of the above technical solution:

[0018] When gas is input to the intake end of the barometer, the display module displays the corresponding air pressure magnitude after data processing.

[0019] As a further description of the above technical solution:

[0020] The display module includes an electronic digital display instrument, and parameters can be adjusted through three buttons below the display screen.

[0021] As a further description of the above technical solution:

[0022] When the air pressure is abnormal, the machine tool system feedbacks an abnormality, and the electronic digital display instrument gives an air pressure abnormality alarm.

[0023] The utility model has the following beneficial effects: The utility model improves the original mechanical pointer barometer, can simultaneously overcome the problem that it is impossible to detect in time when the air pressure exceeds or is lower than the specified range, monitors in real time around the electronic monitoring direction, and when the air pressure is abnormal, the machine tool itself is linked to send an alarm message, avoiding the incoming line failure caused by abnormal air pressure and triggering product quality abnormalities. Description of the Drawings

[0024] Figure 1 It is a schematic structural diagram of the electronic monitoring of the barometer of the Iconn model proposed by the utility model.

[0025] Legend Explanation:

[0026] 1. Intake module; 101. Solenoid valve; 102. Vacuum pipeline; 2. Detection and processing module; 201. BITS circuit board; 202. CPU backplane; 203. Barometer; 204. Sensor wire; 3. Display module; 301. Electronic digital display instrument; 302. Button. Detailed Implementation Modes

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0028] Referring to Figure 1 , an embodiment provided by the present utility model: the electronic monitoring of the air pressure gauge 203 of the Iconn model is installed on the front of the upper console of the machine table, and includes:

[0029] An intake module 1 for controlling the inlet and outlet of gas, including a vacuum pipeline 102 and a solenoid valve 101;

[0030] A detection and processing module 2, including a BITS circuit board 201, a CPU backplane 202, and an air pressure gauge 203;

[0031] A display module 3, which integrates display and adjustment and can reflect the air pressure state in real time. The display module 3 is arranged on the air pressure gauge 203.

[0032] The detection and processing module 2 is connected to the back of the display module 3;

[0033] The vacuum pipeline 102 is installed on one side of the detection module for inputting air;

[0034] The solenoid valve 101 is installed below the detection module for controlling the inlet and outlet of gas. The solenoid valve 101 is connected to the detection module through a solenoid valve 101 signal line. The input end of the solenoid valve 101 is connected to the BITS circuit board 201, and when the air pressure exceeds the set range, the machine table alarm is triggered.

[0035] The intake end of the air pressure gauge 203 is connected to the output end of the solenoid valve 101. The signal transmission end includes a sensor line 204, which is connected to the CPU backplane 202 for transmitting air pressure signals; the CPU backplane 202 is used to receive air pressure signals and feedback digital signals to the BITS circuit board 201; the BITS circuit board 201 is used to process signals and feedback them to the machine table display screen, and when the air pressure exceeds the set range, the machine table display screen alarm is triggered.

[0036] The air pressure gauge 203 detection sensor line 204 and the nitrogen-hydrogen mixed air pressure detection sensor line 204 are connected in series. Using the nitrogen mixed air pressure monitoring and processing system, the air pressure of the wire feeding system is monitored at the same time. When the air pressure of any one path is abnormal, the machine table system feeds back the abnormality, and the machine table shows an air pressure abnormality alarm.

[0037] When gas is input at the intake end of the air pressure gauge 203, the display module 3 displays the corresponding air pressure magnitude after data processing.

[0038] The display module 3 is an electronic digital display instrument 301, and the parameters can be adjusted through three buttons 302 below the display screen.

[0039] When the air pressure is abnormal, the machine platform system gives feedback of abnormality, and the electronic digital display instrument 301 gives an air pressure abnormality alarm.

[0040] Working principle:

[0041] Gas input: First, the gas is introduced into the intake module 1 through the vacuum pipeline 102.

[0042] Gas control: The solenoid valve 101 controls the inflow and outflow of the gas as needed to ensure the stability of the air pressure in the system.

[0043] Signal acquisition: After the intake end of the pressure gauge 203 receives the gas pressure, the detection sensor line 204 converts the air pressure signal into an electrical signal.

[0044] Signal transmission: The electrical signal is transmitted to the CPU backplane 202 through the sensor line 204, and the CPU backplane 202 converts the analog signal into a digital signal.

[0045] Signal processing: The digital signal is sent to the BITS circuit board 201, and this circuit board analyzes and processes the signal.

[0046] Parameter setting and comparison: The BITS circuit board 201 compares the processed air pressure value with the preset air pressure range.

[0047] Abnormality detection: If it is detected that the air pressure value exceeds the preset safety range, the BITS circuit board 201 will trigger an alarm signal.

[0048] Alarm mechanism:

[0049] After receiving the alarm signal, the solenoid valve 101 will close or adjust to prevent further abnormality of the air pressure.

[0050] At the same time, the BITS circuit board 201 sends the alarm signal to the CPU backplane 202, and the CPU backplane 202 then transmits the signal to the display module 3.

[0051] Display and user interaction: After receiving the alarm signal, the display module 3, the electronic digital display instrument 301 will display the air pressure abnormality information and may be accompanied by visual or audible alarms to alert the operator.

[0052] Adjustment and control: The operator can adjust the air pressure parameters through the three buttons 302 below the display module 3 to restore the normal working state.

[0053] Nitrogen-hydrogen mixed gas pressure monitoring: The system monitors the nitrogen-hydrogen mixed gas pressure at the same time. If the gas pressure of the wire feeding system is abnormal, the detection sensor line 204 will transmit the abnormal signal in series to the detection processing module 2.

[0054] System feedback: Once any abnormal air pressure is detected, the entire machine system will feedback the abnormal information and trigger a comprehensive abnormal air pressure alarm.

[0055] Return to normal: After the operator takes appropriate measures to adjust the air pressure, the system will continue to monitor the air pressure until it returns to the preset safe range, at which time the alarm will be lifted.

[0056] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. Iconn model air pressure gauge (203) electronic monitoring, installed on the front of the upper console of the machine, characterized by: include: An air intake module (1), used for controlling the inlet and outlet of gas, comprises a vacuum pipe (102) and a solenoid valve (101); A detection processing module (2), comprising a BITS circuit board (201), a CPU backplane (202) and a barometer (203); A display module (3) integrates display and regulation and can reflect the air pressure status in real time. The display module (3) is arranged on the air pressure gauge (203); The detection and processing module (2) is connected to the back of the display module (3); The vacuum pipe (102) is installed on one side of the detection module and is used to input air; The solenoid valve (101) is installed below the detection module and is used to control the inlet and outlet of gas. The solenoid valve (101) is connected to the detection module via a solenoid valve (101) signal line. The input end of the solenoid valve (101) is connected to the BITS circuit board (201). When the gas pressure exceeds a set range, the machine alarm is triggered. The air inlet end of the barometer (203) is connected to the output end of the solenoid valve (101), and the signal transmission end includes a sensor line (204) connected to the CPU backplane (202) for transmitting an air pressure signal; the CPU backplane (202) is used to receive the air pressure signal and feed back a digital signal to the BITS circuit board (201); the BITS circuit board (201) is used to process the signal and feed back the signal to the machine display screen, and trigger an alarm on the machine display screen when the air pressure exceeds a set range; The wire feeding system air pressure gauge (203) detection sensor line (204) and the nitrogen-hydrogen mixed gas pressure detection sensor line (204) are connected in series, and the nitrogen mixed gas pressure monitoring and processing system is used to monitor the air pressure of the wire feeding system at the same time. When the air pressure in any one of the lines is abnormal, the machine system feedback is abnormal, and the machine generates an air pressure abnormality alarm.

2. The electronic monitoring device of the Iconn type barometer (203) according to claim 1, characterized in that: When gas is input to the air inlet of the barometer (203), the display module (3) displays the corresponding air pressure after data processing.

3. The electronic monitoring of the Iconn type barometer (203) according to claim 2, characterized in that: The display module (3) comprises an electronic digital display instrument (301), and parameters can be adjusted via three buttons (302) below the display screen.

4. The electronic monitoring of the Iconn type barometer (203) according to claim 3, characterized in that: When the air pressure is abnormal, the system feedback of the machine is abnormal, and the electronic digital display instrument (301) generates an air pressure abnormality alarm.

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