Carpet impregnation auxiliary mechanism
By introducing components such as rotary rods, pulleys, electric heating pipes and distance measuring sensors into the carpet impregnation auxiliary mechanism, the problems of easy agglomeration or hardening of the glue liquid, lack of alarm reminder and motor shutdown functions are solved, and the uniform impregnation of the glue liquid and the safe and efficient operation of the equipment are achieved.
Patent Information
- Application Number
- CN202421759905.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The existing carpet impregnation auxiliary mechanism lacks agitation and heating functions, which leads to the glue being prone to clumping or hardening, and lacks alarm reminder and motor shutdown functions, affecting the safe use of uniform impregnation and equipment.
A carpet impregnation auxiliary mechanism is designed, including components such as rotary rods, pulleys, electric heating pipes and distance measuring sensors. The servo motor drives the glue immersion roller to rotate, combines the rotating rod and stirs the glue liquid, and uses an electric heating tube to heat the glue liquid to prevent hardening or agglomeration. At the same time, the carpet spacing is detected by the distance measuring sensor. If the set threshold is exceeded, the alarm will issue an alarm and the servo motor will be shut down to avoid unnecessary power loss.
Effectively prevent the glue fluid from hardening or agglomerating, ensure the glue dipping effect, and improve the safety and efficiency of the equipment through alarm and motor shutdown functions.
Smart Images
Figure CN222970168U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dipping assistance, in particular to a carpet dipping assistance mechanism. Background Technique
[0002] A carpet is a decorated item with patterns composed of various materials, which can often be seen in families and public places. For example, in the living rooms and bedrooms of families, in hotels and various halls in public places, or some companies also use carpets instead of floor tiles for laying. When carpets are produced, a dipping and sizing assistance mechanism is required.
[0003] In the process of implementing the present utility model, the inventor found that the following problems in the prior art have not been solved: The glue pool of the existing carpet dipping assistance mechanism is used for the supply of glue liquid, but it does not have good stirring and heating functions, and it is easy to appear lumping and even hardening conditions, which is not conducive to uniform dipping. At the same time, after a single roll of carpet is conveyed, it does not have an alarm reminder and motor shutdown functions, and urgent improvement is needed. Therefore, we propose a carpet dipping assistance mechanism. Content of the Utility Model
[0004] The purpose of the present utility model is to provide a carpet dipping assistance mechanism to solve the problems raised in the background technique.
[0005] To achieve the above purpose, the present utility model provides the following technical solution: A carpet dipping assistance mechanism includes a glue pool. One side of the rear outer wall of the glue pool is fixedly installed with a box body. Rotating rods are placed on both sides inside the glue pool, and a cover plate is placed on the top of the glue pool;
[0006] A servo motor is fixedly installed in the middle of the rear outer wall of the glue pool. An impregnating roller is fixedly installed inside the transmission shaft of the servo motor. Electric heating tubes are fixedly installed on both inner walls of the glue pool;
[0007] Both the front and rear ends of the rotating rod and the front end of the impregnating roller are rotationally connected to the glue pool through bearings. A number of evenly arranged stirring blades are fixedly installed on the outer side of the rotating rod;
[0008] Pulley wheels are fixedly installed on one side of the rotating rod and on both sides of the impregnating roller. A transmission belt is sleeved on the outside of every two adjacent pulley wheels;
[0009] An opening is formed on the outer side of the cover plate close to the impregnating roller, and a number of evenly arranged through holes are formed inside the cover plate;
[0010] A distance sensor, an alarm, and a processor are fixedly installed inside the box. Components such as a rotating rod, a pulley, and an electric heating tube can be used in cooperation. During the use of the carpet dipping auxiliary mechanism, the dipping roller can be driven by a servo motor to rotate, and the glue liquid is coated on the lower surface of the carpet. The rotation of the dipping roller can drive the pulley to rotate. The pulley drives the rotating rod to rotate through a transmission belt, and the rotating rod drives the stirring blade to rotate, which can stir the glue liquid and cooperate with the electric heating tube to heat the glue liquid, preventing the glue liquid from hardening or caking, and thus ensuring the dipping effect.
[0011] As an optional solution of the technical solution of the present application, the probe of the distance sensor extends to the outside of the box, and the probe is arranged facing the dipping roller. The data output end of the distance sensor is connected to the data input end of the processor, and the signal output end of the processor is respectively connected to the signal input ends of the servo motor and the alarm. Components such as the distance sensor and the alarm can be used in cooperation. The distance between the distance sensor and the carpet can be detected. When the distance continuously exceeds the set threshold, it means that there is no carpet on the dipping roller. The processor issues an instruction, and the alarm emits an alarm sound to remind the personnel to replenish the carpet. At the same time, the servo motor stops operating, and vice versa to restart, which can avoid unnecessary power consumption.
[0012] As an optional solution of the technical solution of the present application, ear plates are fixedly installed at the four corners of the glue pool, and positioning holes are opened in the middle of the ear plates. The glue pool can be detachably fixed through the ear plates and the positioning holes, ensuring stable glue coating and supporting the later shifting and replacement requirements.
[0013] As an optional solution of the technical solution of the present application, a concave platform is opened on the upper surface of the glue pool, and the cover plate is clamped in the concave platform. The cover plate can be clamped through the concave platform to prevent the cover plate from shifting and slipping off.
[0014] As an optional solution of the technical solution of the present application, a dust-proof net is fixedly installed at the opening of the box, and a wire hole is opened on one side wall of the box. The dust-proof net can block external dust and play a role in anti-collision protection, and the wire hole can penetrate the wire for the connection of internal and external components.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] 1. For a carpet dipping auxiliary mechanism of the present utility model, by setting a rotating rod, a pulley, and an electric heating tube, during the use of the carpet dipping auxiliary mechanism, the dipping roller can be driven by a servo motor to rotate, and the glue liquid is coated on the lower surface of the carpet. The rotation of the dipping roller can drive the pulley to rotate. The pulley drives the rotating rod to rotate through a transmission belt, and the rotating rod drives the stirring blade to rotate, which can stir the glue liquid and cooperate with the electric heating tube to heat the glue liquid, preventing the glue liquid from hardening or caking, and thus ensuring the dipping effect.
[0017] 2. An auxiliary mechanism for carpet dipping of the present utility model is provided with a ranging sensor and an alarm. The distance between the sensor and the carpet can be detected by the ranging sensor. When the distance continuously exceeds the set threshold, it means that there is no carpet on the dipping roller. The processor issues an instruction, and the alarm emits an alarm sound to remind the personnel to replenish the carpet. At the same time, the servo motor stops operating, and vice versa, to avoid unnecessary power consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Other features, objects, and advantages of the present utility model will become more apparent by reading the detailed description of the non-limiting embodiments with reference to the following drawings:
[0019] Figure 1 It is a schematic top view structure diagram of an auxiliary mechanism for carpet dipping of the present utility model;
[0020] Figure 2 It is a schematic top view sectional structure diagram of an auxiliary mechanism for carpet dipping of the present utility model;
[0021] Figure 3 It is a schematic rear view sectional structure diagram of the box body part of an auxiliary mechanism for carpet dipping of the present utility model.
[0022] In the figure: 1, glue pool; 11, servo motor; 12, dipping roller; 13, ear plate; 14, concave platform; 15, electric heating tube; 2, box body; 21, ranging sensor; 22, alarm; 23, processor; 3, cover plate; 31, through hole; 32, opening; 4, pulley; 41, transmission belt; 5, rotating rod; 51, stirring blade; 52, bearing. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] In order to make the technical means, creative features, achieved purposes, and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0024] Please refer to Figures 1 - 3, the utility model provides a technical solution: a carpet dipping auxiliary mechanism, including a glue pool 1. At four corners of the glue pool 1, ear plates 13 are fixedly installed, and positioning holes are opened in the middle of the ear plates 13. Through the ear plates 13 and the positioning holes, the glue pool 1 can be detachably fixed, ensuring stable glue coating and supporting later displacement and replacement requirements. On one side of the rear outer wall of the glue pool 1, a box body 2 is fixedly installed. On both sides inside the glue pool 1, rotating rods 5 are placed. On the top of the glue pool 1, a cover plate 3 is placed. A concave platform 14 is opened on the upper surface of the glue pool 1, and the cover plate 3 is clamped in the concave platform 14. The cover plate 3 can be clamped through the concave platform 14 to prevent the cover plate 3 from shifting and slipping. In the middle of the rear outer wall of the glue pool 1, a servo motor 11 is fixedly installed. Inside the transmission shaft of the servo motor 11, a dipping roller 12 is fixedly installed. On both inner walls of the glue pool 1, electric heating tubes 15 are fixedly installed. The front and rear ends of the rotating rod 5 and the front end of the dipping roller 12 are rotatably connected to the glue pool 1 through bearings 52. On the outer side of the rotating rod 5, a number of uniformly arranged stirring blades 51 are fixedly installed. On one side of the rotating rod 5 and on both sides of the dipping roller 12, pulleys 4 are fixedly installed. A transmission belt 41 is sleeved on the outside of every two adjacent pulleys 4. An opening 32 is opened on the outer side of the cover plate 3 close to the dipping roller 12. A number of uniformly arranged through holes 31 are opened inside the cover plate 3. Inside the box body 2, a distance measuring sensor 21, an alarm 22 and a processor 23 are fixedly installed. A dust-proof net is fixedly installed at the opening of the box body 2, and a wire hole is opened on one side wall of the box body 2. The outside dust can be blocked by the dust-proof net, and it can play an anti-collision and protective effect. And the wire hole can penetrate the wire for the connection of internal and external components.
[0025] In this technical solution, through the cooperation of components such as the rotating rod 5, the pulley 4 and the electric heating tube 15, during the use of the carpet dipping auxiliary mechanism, the servo motor 11 can drive the dipping roller 12 to rotate, coating the glue on the lower surface of the carpet. The rotation of the dipping roller 12 can drive the pulley 4 to rotate. The pulley 4 drives the rotating rod 5 to rotate through the transmission belt 41. The rotating rod 5 drives the stirring blade 51 to rotate, which can stir the glue and cooperate with the electric heating tube 15 to heat the glue, preventing the glue from hardening or caking, and thus ensuring the dipping effect.
[0026] In some technical solutions, the probe of the distance measuring sensor 21 extends to the outside of the box body 2, and the probe is arranged towards the dipping roller 12. The data output end of the distance measuring sensor 21 is connected to the data input end of the processor 23. The signal output end of the processor 23 is respectively connected to the signal input ends of the servo motor 11 and the alarm 22.
[0027] In this technical solution, components such as the ranging sensor 21 and the alarm 22 can be used in cooperation. The ranging sensor 21 can detect the distance between it and the carpet. When the distance continuously exceeds the set threshold, it means that there is no carpet on the dipping roller 12. The processor 23 issues an instruction, and the alarm 22 emits an alarm sound to remind the personnel to replenish the carpet. At the same time, the servo motor 11 stops operating, and vice versa for restarting, which can avoid unnecessary power consumption.
[0028] Working principle: It should be noted that the present utility model is a carpet dipping auxiliary mechanism, and the components are all common standard parts or parts known to those skilled in the art. Its structure and principle can be known by those skilled in the art through technical manuals or by conventional test methods.
[0029] When a carpet dipping auxiliary mechanism is in use, the auxiliary mechanism is placed at the low-carbon dipping processing station and fixed through the ear plate 13. During this period, it can be in contact with the carpet in a straightened and conveyed state through the dipping roller 12. The dipping roller 12 applies the glue solution to the lower surface of the carpet, and after the carpet absorbs it, it moves to the lower drying station. This mechanism is used for dipping the carpet;
[0030] By providing the rotating rod 5, the pulley 4, and the electric heating tube 15, during the use of the carpet dipping auxiliary mechanism, the servo motor 11 can drive the dipping roller 12 to rotate, applying the glue solution to the lower surface of the carpet. The rotation of the dipping roller 12 can drive the pulley 4 to rotate. The pulley 4 drives the rotating rod 5 to rotate through the transmission belt 41, and the rotating rod 5 drives the stirring blade 51 to rotate, which can stir the glue solution and cooperate with the electric heating tube 15 to heat the glue solution, preventing the glue solution from hardening or caking, and thus ensuring the dipping effect. By providing the ranging sensor 21 and the alarm 22, the ranging sensor 21 can detect the distance between it and the carpet. When the distance continuously exceeds the set threshold, it means that there is no carpet on the dipping roller 12. The processor 23 issues an instruction, and the alarm 22 emits an alarm sound to remind the personnel to replenish the carpet. At the same time, the servo motor 11 stops operating, and vice versa for restarting, which can avoid unnecessary power consumption.
Claims
1. A carpet dipping auxiliary mechanism, characterized in that: It comprises a glue pool (1), a box body (2) is fixedly mounted on one side of the rear outer wall of the glue pool (1), rotating rods (5) are placed on both sides of the glue pool (1), and a cover plate (3) is placed on the top of the glue pool (1); A servo motor (11) is fixedly mounted in the middle of the rear outer wall of the glue pool (1), a glue dipping roller (12) is fixedly mounted on the inner side of the transmission shaft of the servo motor (11), and electric heating tubes (15) are fixedly mounted on the inner walls of both sides of the glue pool (1); The front and rear ends of the rotating rod (5) and the front end of the dipping roller (12) are rotatably connected to the glue pool (1) via bearings (52), and a plurality of groups of stirring blades (51) in a uniform array are fixedly mounted on the outer side of the rotating rod (5); Pulleys (4) are fixedly mounted on one side of the rotating rod (5) and on both sides of the dipping roller (12), and a transmission belt (41) is sleeved on the outer sides of each two adjacent groups of pulleys (4); The cover plate (3) is provided with an opening (32) on the outer side close to the dipping roller (12), and the cover plate (3) is provided with a plurality of groups of through holes (31) in a uniform array; A distance measuring sensor (21), an alarm (22) and a processor (23) are fixedly installed in the box body (2).
2. A carpet dipping auxiliary mechanism according to claim 1, characterized in that: The probe of the distance measuring sensor (21) extends to the outside of the box body (2), and the probe is arranged toward the dipping roller (12). The data output end of the distance measuring sensor (21) is connected to the data input end of the processor (23), and the signal output end of the processor (23) is respectively connected to the signal input ends of the servo motor (11) and the alarm (22).
3. The carpet dipping auxiliary mechanism according to claim 1, characterized in that: Ear plates (13) are fixedly installed at the four corners of the glue pool (1), and a positioning hole is opened in the middle of the ear plate (13).
4. The carpet dipping auxiliary mechanism according to claim 1, characterized in that: The upper surface of the glue pool (1) is provided with a concave platform (14), and the cover plate (3) is positioned in the concave platform (14).
5. The carpet dipping auxiliary mechanism according to claim 1, characterized in that: A dustproof net is fixedly installed at the opening of the box body (2), and a wire hole is opened on one side wall of the box body (2).