Right-angle dresser for grinding wheel of grinding machine
By designing a right-angle trimmer for grinding wheels, the combination of mounting plate, fixture adjustment block and wire gauge mounting plate, combined with the combination of cylinder control and slide rail slide, the efficient and high precision of grinding wheel dressing is achieved, solving the problems of low efficiency and insufficient accuracy of traditional manual trimming.
Patent Information
- Application Number
- CN202422107732.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The existing grinding wheel finishing methods are inefficient and have insufficient accuracy, making it difficult to meet the needs of high-precision processing, especially in situations where complex geometric shapes or high-precision requirements are required.
A right-angle trimmer for grinding wheels is designed to ensure the mechanical stability of each component of the trimmer in different directions through the precise combination of the mounting plate, the fixing frame adjustment block and the wire gauge mounting plate. Use the cylinder to control the movement of the telescopic arm and diamond pen to achieve automatic trimming and reduce manual adjustment errors. The combination of the slide rail and slider provides a smooth path of movement, ensuring efficiency and consistency of trimming.
It significantly improves the accuracy and efficiency of grinding wheel dressing, has good flexibility and adaptability, can effectively solve the shortcomings of traditional manual dressing, and meet the needs of high-precision processing.
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Figure CN222971902U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of grinding wheel dressing, and in particular to a grinding wheel right-angle dresser for a grinding machine. Background Art
[0002] Grinding wheels are commonly used grinding tools in modern industry and are widely used in the processing of various hard materials such as metals, ceramics, and glass. However, after long-term use, the surface of the grinding wheel will gradually wear out, and irregular shapes or reduced precision will appear. In order to ensure the processing quality, the grinding wheel needs to be regularly dressed to restore its original shape and surface accuracy.
[0003] Traditional grinding wheel dressing methods rely on manual operation, where operators use simple tools to dress the grinding wheel. This method is not only inefficient, but also prone to insufficient dressing accuracy due to human errors, affecting the quality of subsequent processing. In addition, manual dressing is usually difficult to meet the needs of high-precision processing occasions, especially in occasions with complex geometric shapes or high-precision requirements. Manual dressing cannot effectively control the accuracy of the grinding wheel surface shape. Summary of the invention
[0004] The technical problem to be solved by the present application is to overcome the existing defects and provide a grinding wheel right-angle dresser for a grinding machine, which can significantly improve the accuracy and efficiency of grinding wheel dressing, and has good flexibility and adaptability, and can effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a grinding wheel right-angle dresser for a grinding machine, comprising a mounting plate, wherein two fixed frame adjustment blocks are arranged on the upper surface of the mounting plate, the fixed frame adjustment blocks are arranged opposite to each other, and the support plates of the fixed frame adjustment blocks perpendicular to the upper surface of the mounting plate are perpendicular to each other, and a wire gauge mounting plate is connected to the support plate of the fixed frame adjustment blocks perpendicular to the upper surface of the mounting plate, a cylinder is arranged on one side of the wire gauge mounting plate, a cylinder is connected to the telescopic end of the cylinder with a cylinder connecting head, and the cylinder connecting head is connected to a telescopic arm, a slide rail is arranged on one side of the wire gauge mounting plate, a slider is arranged on the slide rail for sliding, and the slider is arranged on one side of the telescopic arm, a diamond pen fixing block is arranged at the end of the telescopic arm, and a diamond pen is arranged on the diamond pen fixing block.
[0006] As a preferred technical solution of the present application, a limit switch connecting plate is provided on the upper surface of the wire gauge mounting plate.
[0007] As a preferred technical solution of the present application, a hard limit plate is provided at one end of the wire gauge mounting plate.
[0008] As a preferred technical solution of the present application, one side of the wire gauge mounting plate is a groove, a cylinder mounting L-plate is correspondingly arranged on the groove, and a cylinder is arranged on the cylinder mounting L-plate.
[0009] As a preferred technical solution of the present application, a reinforcing plate is provided inside the support plate of the fixing frame adjusting block.
[0010] Compared with the prior art: Through the precise combination of the mounting plate, the fixing frame adjusting block and the wire gauge mounting plate, the present application ensures the mechanical stability of each component of the truing device in different directions. In particular, the support plates of the fixing frame adjusting block are vertically arranged, making the two telescopic arms perpendicular to each other, ensuring the geometric accuracy during the truing process; the diamond pen is precisely controlled by the cylinder, carried by the telescopic arm and attached to the surface of the grinding wheel, which can effectively ensure the position accuracy and truing effect during the truing process; the cylinder controls the movement of the telescopic arm through automation, reducing the time and error of manual adjustment, making the grinding wheel truing process more efficient; the combination of the slide rail and the slider provides a smooth movement path, enabling the telescopic arm to move smoothly and precisely during operation, further improving the truing efficiency and consistency. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 is a schematic structural view of the present application;
[0012] Figure 2 is a front view of the present application;
[0013] Figure 3 is a top view of the present application.
[0014] In the figure: 1 mounting plate, 2 reinforcing plate, 3 fixing frame adjusting block, 4 wire gauge mounting plate, 5 cylinder mounting L plate, 6 cylinder, 7 cylinder connection head, 8 slide rail, 9 slider, 10 telescopic arm, 11 limit switch connection plate, 12 hard limit plate, 13 diamond pen fixing block, 14 diamond pen. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0015] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application (for the convenience of description and understanding, the upper part is described as the upper part below). All other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present application. Figure 2 above is described as the upper part).
[0016] Please refer to Figures 1-3 , the present application provides a technical solution: A right-angle truing device for a grinding wheel includes a mounting plate 1. Two fixing frame adjusting blocks 3 are provided on the upper surface of the mounting plate 1. The fixing frame adjusting blocks 3 are arranged opposite to each other, and the support plates of the fixing frame adjusting blocks 3 perpendicular to the upper surface of the mounting plate 1 are perpendicular to each other. A wire gauge mounting plate 4 is connected to the support plates of the fixing frame adjusting blocks 3 perpendicular to the upper surface of the mounting plate 1.
[0017] The mounting plate 1 serves as the base of the entire dresser, which is used to carry the entire device, and ensures the stability and accuracy of the dresser during operation through a firm connection method.
[0018] The bottom of the fixing frame adjustment block 3 is of an isosceles right triangle-like structure, with the longest hypotenuses of the two triangles facing each other. At this time, the fixing frame adjustment blocks 3 are perpendicular to each other, thus ensuring that the two telescopic arms 10 are perpendicular to each other; enabling the components of the dresser to be adjusted in position according to actual needs, so as to flexibly adapt to different grinding wheel dressing requirements.
[0019] The support plate of the fixing frame adjustment block 3 provides an accurate reference basis for the fixation of the wire gauge mounting plate 4. The vertical setting of the support plate also ensures the mechanical stability of the device in different directions, effectively avoiding offsets or errors during the dressing process; the two mutually perpendicular wire gauge mounting plates 4 are arranged vertically.
[0020] One side of the wire gauge mounting plate 4 is provided with a cylinder 6. The telescopic end of the cylinder 6 is connected with a cylinder connector 7. The cylinder connector 7 is connected with a telescopic arm 10. One side of the wire gauge mounting plate 4 is provided with a slide rail 8. A slider 9 is slidably arranged on the slide rail 8. The slider 9 is arranged on one side of the telescopic arm 10.
[0021] The cylinder 6 is installed on one side of the wire gauge mounting plate 4 and drives the entire dressing process through its own telescopic action. The cylinder 6 can flexibly control the position of the diamond pen 14 through the action of its telescopic end, enabling it to accurately contact and dress the grinding wheel. The cylinder 6 provides the ability of automated operation and reduces the error of manual adjustment.
[0022] The cylinder connector 7 is an important transmission interface between the cylinder 6 and the telescopic arm 10, which plays the role of transmitting the power of the cylinder 6 to the telescopic arm 10, ensuring that the telescopic movement of the cylinder 6 can be accurately transmitted to the dressing process, and ensuring that the diamond pen 14 can accurately dress the grinding wheel.
[0023] The telescopic arm 10 plays the role of carrying the diamond pen 14 and displaces with the telescopic movement of the cylinder 6; the telescopic arm 10 ensures the stability of the diamond pen 14 during the dressing process, enabling it to accurately fit the surface of the grinding wheel for dressing operations.
[0024] The slide rail 8 is installed on one side of the wire gauge mounting plate 4. The slider 9 slides on the slide rail 8 and is fixed on one side of the telescopic arm 10. The combination of the slide rail 8 and the slider 9 provides a smooth movement path, ensuring that the displacement of the telescopic arm 10 will not be offset due to external factors. The presence of the slider 9 not only ensures the accuracy and stability of the movement of the telescopic arm 10, but also enables the telescopic arm 10 to move smoothly during the dressing process, preventing shaking or friction.
[0025] A diamond pen fixing block 13 is provided at the end of the telescopic arm 10, and a diamond pen 14 is provided on the diamond pen fixing block 13.
[0026] The diamond pen fixing block 13 is installed at the end of the telescopic arm 10 to stabilize the position of the diamond pen 14. The diamond pen fixing block 13 ensures that the diamond pen 14 does not displace or loosen during the dressing process, thus ensuring the dressing accuracy.
[0027] The diamond pen 14 fits against the surface of the grinding wheel through the movement of the telescopic arm 10 to complete the dressing of the shape and surface accuracy of the grinding wheel.
[0028] Furthermore, a limit switch connecting plate 11 is provided on the upper surface of the wire gauge mounting plate 4.
[0029] The limit switch connecting plate 11 is installed on the upper surface of the wire gauge mounting plate 4 and is a component for installing the limit switch. It works in cooperation with the limit switch so that it can accurately detect and send a signal according to the position of the telescopic arm 10 or other moving parts, ensuring that during the movement of the telescopic arm 10, the limit switch can accurately detect the stroke of the telescopic arm 10; when the telescopic arm 10 reaches the preset stroke, the limit switch will send a signal to automatically stop the action of the cylinder 6 to avoid over-stroke operation.
[0030] Furthermore, a hard limit plate 12 is provided at one end of the wire gauge mounting plate 4.
[0031] The hard limit plate 12 prevents the telescopic arm 10 or other moving parts from exceeding the predetermined stroke range and ensures the safe operation of the equipment.
[0032] Furthermore, one side of the wire gauge mounting plate 4 is a groove, and a cylinder mounting L plate 5 is correspondingly provided on the groove, and a cylinder 6 is provided on the cylinder mounting L plate 5.
[0033] Furthermore, a reinforcing plate 2 is provided inside the support plate of the fixing frame adjustment block 3.
[0034] During use: Start the cylinder 6 by controlling the movement of its telescopic end. At this time, the cylinder connector 7 transmits the force to the telescopic arm 10, and the slider 9 moves along the direction of the slide rail 8 to precisely control the position of the telescopic arm 10. The telescopic arm 10 carries the diamond pen 14, and then adjusts the diamond pen 14 to smoothly approach the grinding wheel for dressing; when the telescopic arm 10 reaches the preset stroke, the limit switch on the limit switch connecting plate 11 will send a signal to automatically stop the action of the cylinder 6 to avoid over-stroke operation; the hard limit plate 12 can prevent the telescopic arm 10 from exceeding the safe range; regularly check the position and condition of the hard limit plate 12 to ensure that it can block the movement of the telescopic arm 10 in case of emergency and protect the equipment.
[0035] Although embodiments of the present application have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A grinding wheel right-angle dresser for a grinding machine, comprising a mounting plate (1), wherein the upper surface of the mounting plate (1) is provided with two fixing frame adjustment blocks (3), characterized in that: The fixing frame adjustment blocks (3) are arranged opposite to each other, and the support plates of the fixing frame adjustment blocks (3) perpendicular to the upper surface of the mounting plate (1) are perpendicular to each other. The support plates of the fixing frame adjustment blocks (3) perpendicular to the upper surface of the mounting plate (1) are connected to a wire gauge mounting plate (4). A cylinder (6) is arranged on one side of the wire gauge mounting plate (4). The telescopic end of the cylinder (6) is connected to a cylinder connector (7). The cylinder connector (7) is connected to a telescopic arm (10). A slide rail (8) is arranged on one side of the wire gauge mounting plate (4). A slider (9) is slidably arranged on the slide rail (8). The slider (9) is arranged on one side of the telescopic arm (10). A diamond pen fixing block (13) is arranged at the end of the telescopic arm (10). A diamond pen (14) is arranged on the diamond pen fixing block (13).
2. The grinding wheel right-angle dresser for a grinding machine according to claim 1, characterized in that: A limit switch connecting plate (11) is provided on the upper surface of the wire gauge mounting plate (4).
3. The grinding wheel right-angle dresser for a grinding machine according to claim 1, characterized in that: A hard limit plate (12) is provided at one end of the wire gauge mounting plate (4).
4. The grinding wheel right-angle dresser for a grinding machine according to claim 1, characterized in that: One side of the wire gauge mounting plate (4) is a groove, and a cylinder mounting L plate (5) is correspondingly arranged on the groove, and a cylinder (6) is arranged on the cylinder mounting L plate (5).
5. The grinding wheel right-angle dresser for a grinding machine according to claim 1, characterized in that: A reinforcing plate (2) is provided on the inner side of the support plate of the fixing frame adjustment block (3).