Gypsum board gradient climbing device
By designing an independent gypsum board slope climbing device, the guide plate and adjustment cylinder guide the gypsum board from the main conveying line to the climbing conveyor belt, the interference problem caused by the connection between the climbing device and the main conveying line in the prior art is solved, and the independent climbing conveying of the gypsum board and the normal operation of the main conveying line is realized.
Patent Information
- Application Number
- CN202422068007.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-26
AI Technical Summary
The existing gypsum board climbing device is difficult to work independently because it is connected to the main conveying line, which can easily interfere with the gypsum board conveying of the main conveying line, and causes the main line to be shut down and repaired in the event of a failure, affecting the production progress.
A gypsum board slope climbing device running independently of the gypsum board conveyor line is designed. The climbing conveying of gypsum board is achieved by setting up brackets, climbing frames, guide plate racks and adjusting cylinders. The guide plate is driven to fall or rise by the adjusting cylinder, guiding the gypsum board from the main conveying line to the climbing conveyor belt, and after the gypsum board completely leaves the main conveying route, the guide plate is raised to stop the climbing conveyor.
The independent climbing and transportation of gypsum board is realized, which avoids interference to the main conveying line, ensures the normal operation of the gypsum board conveying line, and reduces the impact on the main line in the event of a failure.
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Figure CN222974136U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gypsum board production, and particularly relates to a gypsum board slope climbing device. Background Art
[0002] During the production process of gypsum boards, the dried gypsum boards need to be conveyed by a conveyor belt to the gypsum board edge sealing and trimming process. During this process, it is usually necessary to select gypsum boards for inspection to see if they are qualified. In order not to affect the operation of the production line, the sampled gypsum boards are usually climbed and conveyed to the inspection area to separate them from the gypsum boards on the main conveying line.
[0003] Currently, the climbing device for climbing and conveying gypsum boards is usually placed in the main conveying line as a section of the conveyor belt of the main conveying line. By controlling one end of this section of the conveyor belt to lift, the gypsum boards above are climbed and conveyed to the new line at the upper layer, and return to the original position after the climbing and conveying is completed. Although this climbing device can climb and convey the sampled gypsum boards to the target area, since the belt conveyor in this solution is connected to the main conveying line, it is easy to interfere with the conveying of gypsum boards on the line, and when a failure occurs, it will cause the main line to stop for maintenance and affect the production progress.
[0004] Therefore, the conventional gypsum board climbing device is difficult to work independently because it is connected to the main conveying line, and thus it is easy to interfere with the conveying of gypsum boards on the main conveying line during the climbing and conveying process. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a gypsum board slope climbing device to solve the technical problem that in the prior art, the climbing device is difficult to work independently because it is connected to the main conveying line, and thus it is easy to interfere with the conveying of gypsum boards on the main conveying line during the climbing and conveying process.
[0006] To solve the above technical problem, the utility model specifically provides the following technical solutions:
[0007] A gypsum board slope climbing device, comprising:
[0008] A bracket, on which a climbing frame is inclinedly arranged. A plurality of mutually parallel climbing conveyor belts are arranged on the climbing frame. A guide plate frame is movably arranged at the inclined lower end of the climbing frame. The guide plate frame includes a guide frame and a guide plate. The upper end of the guide frame is movably installed at the inclined lower end of the climbing frame, and the guide plate is parallelly installed on the guide frame;
[0009] Two adjusting cylinders are symmetrically and movably arranged on the bracket. The cylinder rods of the two adjusting cylinders are symmetrically and rotatably installed at the bottom of the end of the guide frame away from the climbing frame, and the guide frame and the guide plate are adjusted with the movable connection between the guide frame and the climbing frame as the axis. After the adjusting cylinder is adjusted to its lower limit position, the guide plate is flush with the upper surface of the climbing conveyor belt.
[0010] Among them, the bracket is horizontally arranged at the connection of the gypsum board conveying line. After the adjusting cylinder is adjusted to its lower limit position, the lower end of the guide plate drops to the connection of the gypsum board conveying line to guide the gypsum board in conveying to the climbing conveyor belt for climbing and conveying. Or after the adjusting cylinder is adjusted to its upper limit position, the lower end of the guide plate moves away from the connection of the gypsum board conveying line to stop the climbing and conveying.
[0011] As a preferred solution of the present invention, the upper end of the guide frame and the lower end of the climbing frame are rotatably connected, and the lower end of the adjusting cylinder is rotatably installed on the bracket to adaptively rotate with the movement of the guide frame.
[0012] As a preferred solution of the present invention, a distribution conveyor belt is also inclinedly arranged on the bracket. The inclined upper end of the distribution conveyor belt can be adjusted up and down, and the inclined lower end of the distribution conveyor belt is rotatably installed on the bracket and is close to the climbing frame.
[0013] As a preferred solution of the present invention, two lifting cylinders are symmetrically and movably arranged on the side of the bracket away from the adjusting cylinder. The cylinder rods of the two lifting cylinders are movably installed at the inclined upper end of the distribution conveyor belt, and the height of the inclined upper end of the distribution conveyor belt is adjusted with the movable connection between the lifting cylinder and the distribution conveyor belt as the axis.
[0014] As a preferred solution of the present invention, the cylinder rod of the lifting cylinder is rotatably installed on the driving rotating shaft at the inclined upper end of the distribution conveyor belt, and the lower end of the lifting cylinder is rotatably installed on the bracket.
[0015] As a preferred solution of the present invention, the length of the distribution conveyor belt is greater than the length of the climbing conveyor belt, and the lengths of both the distribution conveyor belt and the climbing conveyor belt are greater than the length of a single gypsum board.
[0016] The present invention has the following beneficial effects compared with the prior art:
[0017] The utility model realizes the climbing transportation of the gypsum board by setting a climbing conveyor belt and a guiding plate that operate independently of the gypsum board conveyor line. The guiding plate guides the falling gypsum board to the climbing conveyor belt, and the selected gypsum board is transported upward by the climbing conveyor belt to break away from the gypsum board conveyor line. After the gypsum board completely leaves the main transportation route, the guiding plate is raised, so as to realize the climbing transportation of the gypsum board without affecting the normal operation of the gypsum board conveyor line. Brief Description of the Drawings
[0018] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings described below are only exemplary, and for those of ordinary skill in the art, other implementation drawings can be obtained by extension based on the provided drawings without creative efforts.
[0019] Figure 1 Structural schematic diagram of the gypsum board slope climbing device provided by the embodiment of the present utility model;
[0020] Figure 2 Partial structural schematic diagram of the guiding plate frame provided by the embodiment of the present utility model;
[0021] Figure 3 Left view structural schematic diagram provided by the embodiment of the present utility model;
[0022] Figure 4 Top view structural schematic diagram provided by the embodiment of the present utility model;
[0023] The reference numerals in the drawings are respectively represented as follows:
[0024] 1 - Bracket; 2 - Climbing frame; 3 - Guiding plate frame; 4 - Distribution conveyor belt;
[0025] 11 - Adjusting cylinder; 12 - Lifting cylinder; 21 - Climbing conveyor belt; 31 - Guiding frame; 32 - Guiding plate; Specific Embodiment
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0027] As Figures 1 to 2 shown, the present utility model provides a gypsum board slope climbing device, including:
[0028] Bracket 1, on which a climbing frame 2 is inclinedly arranged, and on the climbing frame 2, a plurality of mutually parallel climbing conveyor belts 21 are arranged. At the inclined lower end of the climbing frame 2, a guiding plate frame 3 is movably arranged. The guiding plate frame 3 includes a guiding frame 31 and a guiding plate 32. The upper end of the guiding frame 31 is movably installed at the inclined lower end of the climbing frame 2, and the guiding plate 32 is parallelly installed on the guiding frame 31;
[0029] On the bracket 1, two adjusting cylinders 11 are symmetrically and movably arranged. The cylinder rods of the two adjusting cylinders 11 are symmetrically and rotatably installed at the bottom of the end of the guiding frame 31 away from the climbing frame 2, and with the movable connection between the guiding frame 31 and the climbing frame 2 as the axis, the guiding frame 31 and the guiding plate 32 are adjusted. And after the adjusting cylinder 11 is adjusted to its lower limit position, the guiding plate 32 is flush with the upper surface of the climbing conveyor belt 21;
[0030] Among them, the bracket 1 is horizontally arranged at the connection of the gypsum board conveying line. After the adjusting cylinder 11 is adjusted to its lower limit position, the lower end of the guiding plate 32 drops to the connection of the gypsum board conveying line to guide the gypsum board in conveying to the climbing conveyor belt 21 for climbing and conveying. Or after the adjusting cylinder 11 is adjusted to its upper limit position, the lower end of the guiding plate 32 is far away from the connection of the gypsum board conveying line to stop the climbing conveying.
[0031] In this embodiment, mainly by adjusting the adjusting cylinder 11, the lower end of the guiding plate 32 drops to the connection of the main conveying route to guide the randomly inspected gypsum board to climb onto the climbing conveyor belt 21. After the gypsum board leaves the main conveying route, the guiding plate is raised by adjusting the adjusting cylinder 11, and the main conveying route continues to convey the gypsum board. The randomly inspected gypsum board climbs to the inspection area under the drive of the climbing conveyor belt 21.
[0032] Compared with the climbing device that conventionally uses a section of conveyor belt in the main conveying line to achieve climbing and conveying, in this embodiment, by setting up an independently operating climbing conveyor belt 21, when the guiding plate 32 drops to the connection of the main conveying route to guide the gypsum board to climb onto the climbing conveyor belt 21, and then the climbing conveyor belt 21 drives the gypsum board to climb upward, the independent operation of the climbing device is realized, and the interference of the climbing conveyor on the main conveying route is avoided.
[0033] For the above-mentioned embodiments, in order to realize the lifting of the guiding plate 32 by adjusting the lifting cylinder 11, the following preferred embodiments are proposed.
[0034] As Figure 2 shown, the connection between the upper end of the guiding frame 31 and the lower end of the climbing frame 2 is a rotary connection, and the lower end of the adjusting cylinder 11 is rotatably installed on the bracket 1 to adaptively rotate along with the movement of the guiding frame 31.
[0035] Specifically, when adjusting the lower end of the lifting guide frame 31 of the cylinder 11, the guide frame 31 rotates counterclockwise around the axis at its connection with the climbing frame 2. At this time, the horizontal distance between the connection between the adjusting cylinder 11 and the guide frame 31 and the rotation axis continuously decreases, and the bottom of the adjusting cylinder 11 rotates counterclockwise to make the end of its cylinder rod rotate towards the rotation axis to adapt to the lifting of the guide frame 31.
[0036] Similarly, when adjusting the lower end of the guide frame 31 to descend by the cylinder 11, the guide frame 31 rotates clockwise around the axis at its connection with the climbing frame 2. At this time, the horizontal distance between the connection between the adjusting cylinder 11 and the guide frame 31 and the rotation axis continuously increases, and the bottom of the adjusting cylinder 11 rotates clockwise to make the end of its cylinder rod rotate away from the rotation axis to adapt to the descent of the guide frame 31.
[0037] After the gypsum board completes climbing, it will enter the inspection area. If it is unqualified, it will enter the waste discharge route for waste discharge. If it is qualified, it will be conveyed back to the main conveying route through the return route. Therefore, the following preferred embodiments are provided.
[0038] As Figure 1 shown, a distribution conveyor belt 4 is also inclinedly arranged on the bracket 1. The upper end of the distribution conveyor belt 4 can be adjusted in height. The inclined lower end of the distribution conveyor belt 4 is rotatably installed on the bracket 1 and is close to the climbing frame 2.
[0039] Specifically, after the gypsum board completes climbing, it is transported to the distribution conveyor belt 4 for inspection. The inclined upper end of the distribution conveyor belt 4 can be adjusted in height, and it can switch the conveying route of the gypsum board after inspection. If the gypsum board is unqualified, it will be discharged as waste through the current transportation line. If it is qualified, the inclined upper end of the distribution conveyor belt 4 is adjusted to descend to the return route to convey the gypsum board back to the main conveying route.
[0040] For the above embodiments, in order to realize the lifting adjustment of the inclined upper end of the distribution conveyor belt 4, the following preferred embodiments are proposed.
[0041] As Figures 1 to 4 shown, two lifting cylinders 12 are symmetrically and movably arranged on the side of the bracket 1 away from the adjusting cylinder 11. The cylinder rods of the two lifting cylinders 12 are movably installed at the inclined upper end of the distribution conveyor belt 4, and the height of the inclined upper end of the distribution conveyor belt 4 is adjusted with the axis at the movable connection between the lifting cylinder 12 and the distribution conveyor belt 4.
[0042] The cylinder rod of the lifting cylinder 12 is rotatably installed on the driving rotating shaft at the inclined upper end of the distribution conveyor belt 4, and the lower end of the lifting cylinder 12 is rotatably installed on the bracket 1.
[0043] Specifically, the cylinder rods of the two lifting cylinders 12 are movably installed on the driving shaft at the inclined upper end of the distribution conveyor belt 4, and can lift and adjust the height of the inclined upper end of the distribution conveyor belt 4.
[0044] When the lifting cylinder 12 lifts the inclined upper end of the distribution conveyor belt 4, the distribution conveyor belt 4 rotates clockwise around the axis at the connection between its inclined lower end and the bracket 1. At this time, the horizontal distance between the connection between the lifting cylinder 12 and the distribution conveyor belt 4 and the rotation axis continuously decreases, and the bottom of the lifting cylinder 12 rotates clockwise to make the end of its cylinder rod rotate towards the rotation axis to adapt to the lifting of the distribution conveyor belt 4.
[0045] Similarly, when the lifting cylinder 12 lowers the inclined upper end of the distribution conveyor belt 4, the distribution conveyor belt 4 rotates counterclockwise around the axis at the connection between its inclined lower end and the bracket 1. At this time, the horizontal distance between the connection between the lifting cylinder 12 and the distribution conveyor belt 4 and the rotation axis continuously increases, and the bottom of the lifting cylinder 12 rotates counterclockwise to make the end of its cylinder rod rotate away from the rotation axis to adapt to the lifting of the distribution conveyor belt 4.
[0046] When the lifting cylinder 12 adjusts the height of the inclined upper end of the distribution conveyor belt 4, the movable connection between the lifting cylinder 12 and the distribution conveyor belt 4 and the lower end of the lifting cylinder 4 can rotate synchronously and adaptively.
[0047] When the gypsum board climbs, it is guided by the guide plate 32 to climb onto the climbing conveyor belt 21, and then is driven by the climbing conveyor belt 21 to climb onto the distribution conveyor belt 4. In this process, in order to ensure the continuity of transportation, the following preferred embodiments are proposed.
[0048] As Figure 1 shown, the length of the distribution conveyor belt 4 is greater than the length of the climbing conveyor belt 21, and the lengths of both the distribution conveyor belt 4 and the climbing conveyor belt 21 are greater than the length of a single gypsum board.
[0049] Specifically, when the gypsum board leaves the main transportation route and climbs onto the climbing conveyor belt 21, the guide plate 32 is raised, and the main transportation route is not affected. After the gypsum board leaves the climbing conveyor belt 21, it can stay completely on the distribution conveyor belt 4 for inspection.
[0050] In addition, the climbing conveyor belt 21 and the distribution conveyor belt 4 are respectively provided with drive motors. When the gypsum board climbs, the two drive motors can be turned on to drive the transportation. After the gypsum board leaves the climbing conveyor belt 21 and enters the distribution conveyor belt 4, the two drive motors are turned off to make the gypsum board stay on the distribution conveyor belt 4 for inspection. After the inspection is completed, the drive motor of the distribution conveyor belt 4 can be turned on for transportation.
[0051] According to the above embodiments, during operation, the inspected gypsum board is conveyed to the connection point through the main conveying route. The adjustment cylinder 11 adjusts the lower end of the guide plate 32 to drop to the connection point of the main conveying route, guiding the gypsum board to climb upward to the climbing conveyor belt 21. The climbing conveyor belt 21 drives the gypsum board to continue climbing upward. After the gypsum board completely leaves the main conveying route, the adjustment cylinder 11 adjusts the guide plate 32 to rise. The gypsum board is conveyed to the distribution conveyor belt 4 along with the climbing conveyor belt 21. After the gypsum board completely leaves the climbing conveyor belt 21, the two driving motors are turned off, and the gypsum board staying on the distribution conveyor belt 4 is inspected. If the gypsum board is unqualified after the inspection, the driving motor at the distribution conveyor belt 4 is started to convey the gypsum board to the waste discharge route at a higher position for waste discharge. If it is qualified, the lifting cylinder 12 is controlled to adjust the inclined upper end of the distribution conveyor belt 4 to drop to the return route at a lower position and convey it back to the main conveying route.
[0052] The above embodiments are only exemplary embodiments of the present application and are not used to limit the present application. The protection scope of the present application is defined by the claims. Those skilled in the art can make various modifications or equivalent replacements to the present application within the essence and protection scope of the present application, and such modifications or equivalent replacements should also be regarded as falling within the protection scope of the present application.
Claims
1. A gypsum board slope climbing device, characterized in that: include: A support (1), wherein a climbing frame (2) is obliquely arranged on the support (1), a plurality of mutually parallel climbing conveyor belts (21) are arranged on the climbing frame (2), a guide plate frame (3) is movably arranged at the oblique lower end of the climbing frame (2), the guide plate frame (3) comprises a guide frame (31) and a guide plate (32), the upper end of the guide frame (31) is movably mounted on the oblique lower end of the climbing frame (2), and the guide plate (32) is mounted parallel to the guide frame (31); Two adjusting cylinders (11) are symmetrically and movably arranged on the bracket (1), and the cylinder rods of the two adjusting cylinders (11) are symmetrically and rotatably mounted at the bottom of one end of the guide frame (31) away from the climbing frame (2), and the lifting height of the guide frame (31) and the guide plate (32) away from one end of the climbing frame (2) is adjusted with the movable connection between the guide frame (31) and the climbing frame (2) as the axis, and after the adjusting cylinder (11) is adjusted to its lower limit position, the guide plate (32) is flush with the upper surface of the climbing conveyor belt (21); The bracket (1) is arranged across the connection of the gypsum board conveying line, and after the adjusting cylinder (11) is adjusted to its lower limit position, the lower end of the guide plate (32) falls to the connection of the gypsum board conveying line to guide the gypsum board being conveyed to the climbing conveyor belt (21) for climbing transportation, or after the adjusting cylinder (11) is adjusted to its upper limit position, the lower end of the guide plate (32) is away from the connection of the gypsum board conveying line to stop climbing transportation.
2. A gypsum board slope climbing device according to claim 1, characterized in that: The upper end of the guide frame (31) and the lower end of the climbing frame (2) are rotatably connected, and the lower end of the adjustment cylinder (11) is rotatably mounted on the bracket (1) to adaptively rotate with the movement of the guide frame (31).
3. A gypsum board slope climbing device according to claim 1, characterized in that: A distribution conveyor belt (4) is also obliquely arranged on the support (1); the oblique upper end of the distribution conveyor belt (4) can be raised and lowered, and the oblique lower end of the distribution conveyor belt (4) is rotatably mounted on the support (1) and close to the climbing frame (2).
4. A gypsum board slope climbing device according to claim 3, characterized in that: Two lifting cylinders (12) are symmetrically and movably arranged on one side of the bracket (1) away from the adjustment cylinder (11), and the cylinder rods of the two lifting cylinders (12) are movably installed on the inclined upper end of the distribution conveyor belt (4), and the height of the inclined upper end of the distribution conveyor belt (4) is adjusted with the movable connection between the lifting cylinder (12) and the distribution conveyor belt (4) as the axis.
5. A gypsum board slope climbing device according to claim 4, characterized in that: The cylinder rod of the lifting cylinder (12) is rotatably mounted on the driving shaft at the inclined upper end of the distribution conveyor belt (4), and the lower end of the lifting cylinder (12) is rotatably mounted on the bracket (1).
6. A gypsum board slope climbing device according to claim 3, characterized in that: The length of the distribution conveyor belt (4) is greater than the length of the climbing conveyor belt (21), and the lengths of the distribution conveyor belt (4) and the climbing conveyor belt (21) are both greater than the length of a single gypsum board.