Take-up device for complete multifunctional test platform
By designing a wire collection device for a complete set of multi-functional test platforms, the problem of long power cords increasing the finishing time and space occupancy is solved, and the orderly storage and easy operation of the power cords are achieved.
Patent Information
- Application Number
- CN202422139038.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-30
AI Technical Summary
During the power-on test, the longer power cord increases the wiring harness finishing time, reduces the working efficiency of electrical debuggers, and the test platform lacks a wire retraction device, causing the power cord to occupy the space of the site.
A wire retraction device for a complete set of multifunctional test platforms is designed, including a wire retraction unit, a rotating shaft unit and a locking unit. The wire retraction cavity is formed through the outer wire retraction roller and the inner wire retraction unit, and the flexible rotation and fixation of the wire retraction unit is achieved by using the rotating shaft and bearing group.
The orderly storage of power cords is achieved, operation is simplified, work efficiency is improved, and the problem of loose wiring harness is avoided.
Smart Images

Figure CN222974558U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power-on test platforms, and particularly relates to a wire winding device for a complete set of multi-functional test platforms. Background Art
[0002] Before the complete sets of products such as high and low voltage switch cabinets leave the factory, electrical commissioning personnel need to use a complete set of multi-functional test platforms to conduct power-on commissioning and inspection on the corresponding products to ensure that the functions and characteristics of the products are qualified before leaving the factory. The power-on test platform is a device that provides various AC and DC power supplies, and is used to detect the electrical performance of electrical equipment such as switch cabinets, including the measurement of parameters such as current, voltage, and frequency, and the action verification of components such as relays and circuit breakers.
[0003] During the commissioning process, the test platform needs to be connected to an external power supply, and the external power supply is converted into AC and DC power supplies with various output voltages and currents, so that electrical commissioning personnel can carry out power-on commissioning work on the complete sets of products to be inspected.
[0004] When the external power supply is far from the complete set of products to be powered on and inspected, a long power cord needs to be equipped to supply power to the test platform. Due to the long power cord, it will increase the wire harness sorting time and reduce the work efficiency of electrical commissioning personnel. At the same time, the test platform is not equipped with a corresponding wire winding device, and the power cord will occupy some site space. Content of the Utility Model
[0005] The utility model provides a wire winding device for a complete set of multi-functional test platforms, which can realize the orderly storage of the power cord of the complete set of multi-functional test platforms, is simple to operate, stable and reliable.
[0006] The present application provides the following technical solutions:
[0007] A wire winding device for a complete set of multifunctional test platforms, comprising a wire winding unit, a rotating shaft unit and a locking unit. Among them, the wire winding unit is located outside the side plate of the test platform and includes an outer wire disc, an inner wire disc and a wire winding roller. The outer wire disc and the inner wire disc are coaxial discs arranged in parallel, and both have openings at the centers. The wire winding rollers are respectively connected to the outer wire disc and the inner wire disc, and the diameter of the wire winding roller is smaller than that of the outer wire disc and the inner wire disc. A handle is provided on the outer wire disc, and evenly distributed toothed openings are provided on the outer edge of the inner wire disc; the rotating shaft unit includes a rotating shaft, a bearing group and a bearing bracket. The bearing bracket is welded to the inner wall of the side plate of the test platform, and a bearing group is installed on the bearing bracket. The side plate of the test platform is provided with an opening. The rotating shaft passes through the outer wire disc, the wire winding roller, the inner wire disc, the side plate opening and the bearing group respectively, and is fixed by a split pin. The outer wire disc, the wire winding roller, the inner wire disc and the rotating shaft can rotate synchronously; the locking unit includes a limit bracket and a locking plate for limiting the wire winding unit. The limit bracket is fixedly connected to the side plate of the test platform. There is a U-shaped groove on the side of the limit bracket. The limit bracket is provided with two through holes in the vertical direction. The locking plate can move back and forth along the U-shaped groove. When the locking plate moves forward, it can be engaged with the opening of the inner wire disc. There is a strip-shaped opening in the middle of the locking plate, and the length of the strip-shaped opening is greater than the sum of the center distance and the diameter of the two through holes.
[0008] Technical principle: Weld a bearing platform on the inner wall of the side plate of the test platform, install a wire winding unit on the outer wall of the side plate, weld the bearing bracket to the test platform, and connect the wire winding unit and the bearing group through a rotating shaft. The wire winding unit forms a wire winding cavity through the outer wire disc, the wire winding roller and the inner wire disc. The whole wire winding unit rotates flexibly with the rotating shaft as the center.
[0009] Beneficial effects: The bearing bracket is welded to the test platform to achieve reliable fixation; the wire winding unit is fixed through the rotating shaft and the bearing group, and at the same time, the wire winding unit can rotate flexibly with the rotating shaft as the center. The wire winding unit has a wire winding cavity and limit wire discs on both sides of the wire winding cavity, which can reliably fix the power cable bundle. A handle is provided on the outer wire disc of the wire winding unit. The tester can rotate the handle to drive the wire winding unit to rotate, realizing the storage of the power cable, and the operation is simple and fast. After the wire bundle is stored, adjust the locking unit to limit the wire winding unit to prevent the wire bundle from loosening due to the rotation of the wire winding unit.
[0010] Further, the handle is a foldable handle.
[0011] Beneficial effects: When the wire bundle is stored, the rotating handle can be folded to save space.
[0012] Further, the wire winding roller includes a roller bar and a gear. The roller bars are evenly arranged along the outer diameter of the gear and fixedly connected to the gear. The two ends of the roller bar are respectively fixedly connected to the outer wire disc and the inner wire disc.
[0013] Beneficial effects: The take-up roller adopts a combination of a gear and a roller bar, which realizes reliable rotation while reducing the weight of the take-up unit and making it more convenient for the debugging personnel to operate.
[0014] Further, the outer wire reel and the inner wire reel are provided with radially strip-shaped openings evenly distributed along the circumferential direction.
[0015] Beneficial effects: The openings on the wire reel reduce the weight of the take-up unit, and the debugging personnel can easily rotate the take-up device.
[0016] Further, the bearing group is two coaxially arranged bearings.
[0017] Beneficial effects: Multiple fulcrums are set for the rotating shaft, which improves the stress condition of the rotating shaft, realizes the reliable fixation of the rotating unit, and increases the durability of the take-up device.
[0018] Further, it further includes an output power cord take-up device, and the output power cord take-up device is a hook arranged in the test platform.
[0019] Beneficial effects: Realize the function of storing the output power cord. Description of the drawings
[0020] Figure 1 It is a top view of a take-up device for a complete set of multi-functional test platforms;
[0021] Figure 2 It is an internal side view of a take-up device for a complete set of multi-functional test platforms;
[0022] Figure 3 It is an external side view of a take-up device for a complete set of multi-functional test platforms;
[0023] Figure 4 It is a schematic diagram of the locking unit in Embodiment 1;
[0024] Figure 5 It is a schematic structural diagram of Embodiment 2. Detailed implementation manners
[0025] The following is further detailed through specific implementation manners:
[0026] The marks in the attached drawings of the specification include: roller bar 1, outer wire reel 2, take-up roller 3, inner wire reel 4, foldable handle 5, rotating shaft 6, limit bracket 7, lock plate 8, bearing 9, bearing bracket 10, hook 11.
[0027] Embodiment 1
[0028] In actual use, the complete set of multi-functional test platforms are usually equipped with relatively long AC power input lines for connecting to external AC power sources to achieve flexible layout of the multi-functional test platforms. The AC power input lines require reasonable storage methods to ensure a clean and safe management of the debugging environment.
[0029] This embodiment provides a wire winding device for a complete set of multi-functional test platforms, as Figure 1 shown, which includes a wire winding unit, a rotating shaft unit and a locking unit.
[0030] Among them, the wire winding unit is located outside the side plate of the test platform and includes an outer wire disc 2, an inner wire disc 4 and a wire winding roller 3. The outer wire disc 2 and the inner wire disc 4 are coaxial discs arranged in parallel, and both have openings at the centers. The wire winding roller 3 is respectively connected to the outer wire disc 2 and the inner wire disc 4, and the diameter of the wire winding roller 3 is smaller than that of the outer wire disc 2 and the inner wire disc 4, forming a storage cavity for the power cable bundle. The outer wire disc 2 is provided with a foldable handle 5, and the foldable handle 5 includes a handle sleeve and a handle rotating shaft. The handle sleeve is rotatably connected to one end of the handle rotating shaft to realize rotation during wire winding. The other end of the handle rotating shaft is hinged to the outer wire disc 2, and the handle rotating shaft can rotate around the hinge to realize two states: vertical and parallel. The outer edge of the inner wire disc 4 is provided with a plurality of evenly distributed toothed openings. Both the outer wire disc 2 and the inner wire disc 4 are provided with radially strip-shaped openings evenly distributed along the circumference. The wire winding roller 3 includes roller bars 1 and gears. The roller bars 1 include a plurality of parallel metal bars evenly arranged along the circumference and are fixedly connected to the gears. The two ends of the roller bars 1 are respectively welded to the middle parts of the outer wire disc 2 and the inner wire disc 4.
[0031] The rotating shaft unit includes a rotating shaft 6, a bearing group and a bearing bracket 10. The bearing bracket 10 is welded to the inner wall of the side plate of the test platform, as Figure 2 shown. A bearing group is installed on the bearing bracket 10, and the bearing group includes two coaxially arranged bearings 9. The side plate of the test platform is provided with an opening, and the rotating shaft 6 respectively passes through the outer wire disc 2, the wire winding roller 3, the inner wire disc 4, the side plate opening and the bearing group. There are two round holes on the rotating shaft 6 near the bearing group, and the rotating shaft 6 is fixed by split pins. Through the connection of the rotating shaft, the outer wire disc 2, the wire winding roller 3, the inner wire disc 4 and the rotating shaft 6 can rotate synchronously, as Figure 3 shown.
[0032] The locking unit includes a limit bracket 7 and a locking plate 8, which are used to limit the wire winding unit. The limit bracket 7 is fixedly connected to the side plate of the test platform. The limit bracket 7 is of a cuboid structure, with a U-shaped groove on the outer side and is welded to the side plate of the test platform on the inner side. The limit bracket 7 is provided with two through holes in the vertical direction, and the horizontal projection of the through holes is within the horizontal projection range of the U-shaped groove; the locking plate 8 can move back and forth along the U-shaped groove. When the locking plate 8 moves forward, it can be clamped with the opening of the inner wire reel. There is a strip-shaped opening in the middle of the locking plate 8, and the length of the strip-shaped opening is greater than the sum of the center distance and the diameter of the two through holes, as Figure 4 shown. Push the locking plate 8 backward so that it does not contact the opening of the inner wire reel. At this time, the wire winding unit can rotate freely; align the locking plate 8 with the opening and push it forward into the opening. At this time, the wire winding unit is blocked by the locking plate 8 and cannot rotate.
[0033] In actual use, the tester can rotate the handle to drive the wire winding unit to rotate, realizing the winding of the power cord, which is simple and fast to operate. After the wire harness is wound up, align the opening on the inner wire reel with the locking plate 8 and push the locking plate in. Use a screw to fix the locking plate 8 through the through holes on the limit bracket 7, so as to realize the limit of the wire winding unit and prevent the wound wire harness from becoming loose due to the rotation of the wire winding unit.
[0034] Embodiment 2
[0035] As Figure 5 shown, the test platform is also provided with a wire winding device for winding and arranging the output power cord.
[0036] Since there are many types of output power supplies for the complete set of multifunctional test platforms, including three-phase 380V power supply, standby three-phase 380V power supply, three-phase adjustable voltage power supply, three-phase adjustable current power supply, three-phase socket, single-phase socket, adjustable DC power supply. Accordingly, the number of power cords is large. Without a proper wire winding device, the process of arranging the power cords is rather cumbersome, and there is no suitable storage location for the arranged power cords.
[0037] To meet this requirement, in this embodiment, hooks 11 are added at the rear cabinet door of the test platform for winding the output power cord.
[0038] The rear cabinet door of the test platform is of a double-opening type and is respectively connected to the side plate through door limiters. There is a strip-shaped opening at the lower side of the cabinet door for wire outlet. A pair of parallel hooks 11 are provided inside the upper side of the rear cabinet door. When no power-on test is required, the output power cord can be wound at the hooks 11; when a power-on test is required, take the power cord off the hooks 11 and lead it out through the strip-shaped gap between the rear cabinet door and the bottom plate. In this way, the flexible arrangement of the test platform position can be realized, ensuring the safety of the tester.
[0039] The above are only embodiments of the present utility model. The utility model is not limited to the fields involved in this embodiment case. Common knowledge such as specific structures and characteristics known in the art are not described in detail herein. It should be noted that for those skilled in the art, without departing from the structure of the present utility model, several deformations and improvements can be made, which should also be regarded as the protection scope of the present utility model, and these will not affect the implementation effect of the present utility model and the practicality of the patent. The protection scope required by this application shall be subject to the content of its claims, and the specific implementation manners and the like recorded in the specification can be used to interpret the content of the claims.
Claims
1. A wire-taking device for a complete multifunctional test platform, comprising a wire-taking unit, a rotating shaft unit and a locking unit, characterized in that: The wire-taking unit is located on the outside of the side panel of the test platform, and includes an outer wire drum, an inner wire drum and a wire-taking roller. The outer wire drum and the inner wire drum are coaxial circular disks arranged in parallel, and an opening is provided at the center of the circle. The wire-taking roller is connected to the outer wire drum and the inner wire drum respectively, and the diameter of the wire-taking roller is smaller than that of the outer wire drum and the inner wire drum. A handle is provided on the outer wire drum, and a toothed opening is evenly distributed on the outer edge of the inner wire drum; the shaft unit includes a shaft, a bearing group and a bearing bracket. The bearing bracket is welded to the inner wall of the side panel of the test platform, and a bearing group is installed on the bearing bracket. The side panel of the test platform is provided with an opening, and the shaft passes through the outer wire drum, The wire take-up roller, the inner wire drum, the side panel opening and the bearing group are fixed by a cotter pin, and the outer wire drum, the wire take-up roller, the inner wire drum and the rotating shaft can realize synchronous rotation; the locking unit comprises a limit bracket and a locking plate, which are used to limit the wire take-up unit, the limit bracket is fixedly connected to the side panel of the test platform, the side of the limit bracket has a U-shaped groove, the limit bracket is provided with two through holes in the vertical direction, the locking plate can move forward and backward along the U-shaped groove, and can be clamped with the opening of the inner wire drum when the locking plate moves forward, and a strip opening is provided in the middle of the locking plate, and the length of the strip opening is greater than the sum of the center distance and the diameter of the two through holes.
2. A wire take-up device for a complete multifunctional test platform according to claim 1, characterized in that: The handle is a foldable handle.
3. A wire take-up device for a complete multifunctional test platform according to claim 2, characterized in that: The wire-taking roller comprises a roller bar and a gear. The roller bar is evenly arranged along the circumference of the gear and is fixedly connected to the gear. Two ends of the roller bar are respectively fixedly connected to the outer wire drum and the inner wire drum.
4. A wire take-up device for a complete multifunctional test platform according to claim 3, characterized in that: The outer wire drum and the inner wire drum are provided with radial strip openings evenly distributed along the circumferential direction.
5. A wire take-up device for a complete multifunctional test platform according to claim 4, characterized in that: The bearing group is two bearings arranged coaxially.
6. A wire take-up device for a complete multifunctional test platform according to claim 5, characterized in that: It also includes an output power line take-up device, which is a hook arranged in the test platform.