Ultrasonic cleaning equipment

By designing the engagement assembly and rolling mechanism in the ultrasonic cleaning equipment, ensuring that the spinning fabric is evenly contacted with the bubble area, solving the problem of uneven cleaning in the prior art, and achieving more efficient cleaning effects and equipment stability.

CN222975367UActive Publication Date: 2025-06-13ZHEJIANG MEIYUAN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421985224.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-06-13
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

Existing ultrasonic cleaning equipment may have uneven cleaning problems when cleaning components with complex shapes or porous surfaces in spinning production, resulting in some areas not being completely cleaned.

Method used

An ultrasonic cleaning equipment is designed, including a cleaning cylinder, a engaging column and an ultrasonic source plate. Through the setting of the engaging assembly and the rolling mechanism, the spinning fabric is ensured to contact the bubble area evenly, and the servo motor drives the engaging column to rotate and the roller cooperate with the engaging column to realize the rolling and rotation of the spinning fabric.

Benefits of technology

By evenly contacting the bubble area, the equipment significantly improves the overall cleaning effect, solves the problem of uneven cleaning, and improves the stability and service life of the equipment by reducing friction and vibration.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ultrasonic cleaning equipment, and discloses ultrasonic cleaning equipment which comprises a cleaning cylinder, a clamping column and an ultrasonic source plate, the clamping column is installed in the cleaning cylinder, the ultrasonic source plate is arranged in the cleaning cylinder, a clamping assembly is installed on the side portion of the clamping column, and a rolling mechanism is installed on the inner wall of the cleaning cylinder. The rolling mechanism is in rolling fit with the clamping column, through the arrangement of the clamping assembly and the rolling mechanism, the clamping column is taken out, the spinning cloth is pressed on the extrusion plate, the clamping piece is clamped to the outer side of the spinning cloth, then the clamping column is placed in the cleaning cylinder, the servo motor drives the clamping column to rotate, the roller is matched with the clamping column, and the spinning cloth is rolled and rotated; and the spinning cloth is continuously rolled and rotated in the cleaning process. The movement mode ensures that the spinning cloth is in uniform contact with various bubble areas, so that the overall cleaning effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic cleaning equipment, and specifically relates to an ultrasonic cleaning equipment. Background Technique

[0002] An ultrasonic cleaning equipment is a device that uses ultrasonic technology for cleaning. It is widely used in industrial production, laboratory research, medical devices and other fields to efficiently and thoroughly remove dirt, grease and impurities on the surface of objects. The working principle of this equipment is based on the propagation of ultrasonic waves in liquids. When ultrasonic waves pass through a liquid, a large number of tiny bubbles will be generated inside the liquid. These bubbles will rapidly form and collapse under the action of ultrasonic waves, and this process is called "cavitation". The strong impact force generated by cavitation and the eddy effect of the liquid can effectively remove dirt on the surface and in the gaps of objects. An ultrasonic cleaning equipment usually consists of an ultrasonic generator, an ultrasonic transducer and a cleaning tank, etc. The ultrasonic generator is responsible for generating high-frequency electrical signals, converting them into ultrasonic waves and transmitting them to the cleaning liquid through the transducer. The cleaning tank is a container for placing items to be cleaned, and the tank is filled with a special cleaning liquid. Compared with traditional cleaning methods, ultrasonic cleaning has many advantages. First of all, the cleaning effect is more uniform and can penetrate into small gaps and complex surfaces; secondly, the cleaning process is relatively gentle and is not easy to damage the items; finally, the cleaning efficiency is high, and the cleaning time can be significantly shortened.

[0003] At present, for components with complex shapes or porous surfaces in spinning production, ultrasonic cleaning may have the problem of uneven cleaning. Some areas may not be completely cleaned due to uneven distribution of bubbles or limitations of ultrasonic penetration ability; therefore, it does not meet the existing requirements, and for this reason, we propose an ultrasonic cleaning equipment. Content of the Utility Model

[0004] The utility model provides an ultrasonic cleaning equipment, which has the beneficial effect of ensuring that the spun fabric evenly contacts various bubble areas, thereby improving the overall cleaning effect, and solves the problem mentioned in the above background technique that for components with complex shapes or porous surfaces in spinning production, ultrasonic cleaning may have the problem of uneven cleaning. Some areas may not be completely cleaned due to uneven distribution of bubbles or limitations of ultrasonic penetration ability.

[0005] The utility model provides the following technical solution: an ultrasonic cleaning equipment, including a cleaning cylinder, a clamping column and an ultrasonic source plate. The clamping column is installed inside the cleaning cylinder, the ultrasonic source plate is arranged inside the cleaning cylinder, a clamping component is installed on the side of the clamping column, a rolling mechanism is installed on the inner wall of the cleaning cylinder, and the rolling mechanism is in rolling cooperation with the clamping column.

[0006] As an alternative solution of the ultrasonic cleaning device described in the present utility model, wherein: a limiting disk is connected to the end of the clamping column, a servo motor is connected to the end of the limiting disk, and the output shaft of the servo motor is key-connected to the clamping column.

[0007] As an alternative solution of the ultrasonic cleaning device described in the present utility model, wherein: the clamping assembly includes clamping pieces and a pressing plate. An installation groove is formed in the side of the clamping column. The clamping pieces are respectively connected to both ends of the installation groove. A first telescopic column is connected between the pressing piece and the installation groove. A first spring is sleeved outside the first telescopic column. The clamping pieces are intermittently attached to the pressing plate.

[0008] As an alternative solution of the ultrasonic cleaning device described in the present utility model, wherein: the rolling mechanism includes a roller and a support frame. The support frame is arranged on the inner wall of the cleaning cylinder. A rotating shaft is inserted in the middle of the roller. The support frame is connected to both ends of the rotating shaft.

[0009] As an alternative solution of the ultrasonic cleaning device described in the present utility model, wherein: a notch is formed in the inner wall of the cleaning cylinder. A telescopic assembly is arranged inside the notch. One end of the telescopic assembly is connected inside the notch, and the other end of the telescopic assembly is connected to the side of the support frame.

[0010] As an alternative solution of the ultrasonic cleaning device described in the present utility model, wherein: the telescopic assembly includes a base and a second telescopic column. The base is connected inside the notch. The second telescopic column is connected to the side of the base. The other end of the second telescopic column is connected to the side of the support frame.

[0011] As an alternative solution of the ultrasonic cleaning device described in the present utility model, wherein: a piston rod is arranged inside the second telescopic column. A piston disk is connected to the bottom of the piston rod. The piston disk is slidably matched with the inner wall of the second telescopic column.

[0012] As an alternative solution of the ultrasonic cleaning device described in the present utility model, wherein: a hand-held disk is further connected to the side of the limiting disk.

[0013] The present utility model has the following beneficial effects:

[0014] 1. The ultrasonic cleaning equipment, through the settings of the clamping component and the rolling mechanism, takes out the clamping column, presses the spinning cloth against the extrusion plate, clamps the clamping piece on the outside of the spinning cloth, and then places the clamping column inside the cleaning cylinder. The servo motor drives the clamping column to rotate, and the roller cooperates with the clamping column to roll and rotate the spinning cloth, so that the spinning cloth is continuously rolled and rotated during the cleaning process. This movement method ensures that the spinning cloth evenly contacts various bubble areas, thereby improving the overall cleaning effect and solving the problem that ultrasonic cleaning may have uneven cleaning for components with complex shapes or porous surfaces in spinning production. There may be a problem that some areas are not completely cleaned due to uneven distribution of bubbles or limitations of ultrasonic penetration ability.

[0015] 2. The ultrasonic cleaning equipment, through the setting of the second telescopic column, the piston rod cooperates with the piston disc, and the piston disc slides inside the second telescopic column. The sliding of the piston disc inside the second telescopic column can reduce friction and provide smooth movement. This design can reduce friction and vibration inside the system, make the operation process smoother, reduce mechanical wear, and thus improve the stability and service life of the equipment. Brief Description of the Drawings

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.

[0017] Figure 2 It is a sectional structural schematic diagram of the present utility model.

[0018] Figure 3 For the present utility model Figure 2 An enlarged structural schematic diagram of part A.

[0019] Figure 4 It is a top view structural schematic diagram of the cleaning cylinder of the present utility model.

[0020] Figure 5 It is a structural schematic diagram of the clamping column of the present utility model.

[0021] Figure 6 For the present utility model Figure 5 An enlarged structural schematic diagram of part B.

[0022] Figure 7 It is a sectional structural schematic diagram of the second telescopic column of the present utility model.

[0023] In the figure: 110, cleaning cylinder; 111, clamping column; 112, ultrasonic source board; 113, limiting disc; 114, servo motor; 120, clamping component; 121, clamping piece; 122, pressing plate; 123, installation groove; 124, first telescopic column; 125, first spring; 130, rolling mechanism; 131, roller; 132, support frame; 133, rotating shaft; 134, notch; 140, telescopic component; 141, base; 142, second telescopic column; 143, piston rod; 144, piston disc; 145, hand-held disc. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] Embodiment 1. The purpose of this embodiment is to promote the solution of the problem that ultrasonic cleaning may have uneven cleaning for parts with complex shapes or porous surfaces in spinning production. Some areas may not be completely cleaned due to uneven distribution of bubbles or limitations of ultrasonic penetration ability. Please refer to Figures 1-7 , an ultrasonic cleaning device, including a cleaning cylinder 110, a clamping column 111 and an ultrasonic source board 112. The clamping column 111 is installed inside the cleaning cylinder 110, the ultrasonic source board 112 is arranged inside the cleaning cylinder 110, a clamping component 120 is installed on the side of the clamping column 111, a rolling mechanism 130 is installed on the inner wall of the cleaning cylinder 110, and the rolling mechanism 130 is in rolling cooperation with the clamping column 111.

[0026] A limiting disc 113 is connected to the end of the clamping column 111, a servo motor 114 is connected to the end of the limiting disc 113, the output shaft of the servo motor 114 is key-connected to the clamping column 111. The clamping component 120 includes a clamping piece 121 and a pressing plate 122. An installation groove 123 is formed on the side of the clamping column 111. The clamping pieces 121 are respectively connected to both ends of the installation groove 123. A first telescopic column 124 is connected between the pressing piece and the installation groove 123. A first spring 125 is sleeved outside the first telescopic column 124. The clamping piece 121 and the pressing plate 122 are intermittently in contact.

[0027] The rolling mechanism 130 includes a roller 131 and a support frame 132. The support frame 132 is arranged on the inner wall of the cleaning cylinder 110. A rotating shaft 133 is inserted in the middle of the roller 131. Both ends of the rotating shaft 133 are connected to the support frame 132. A notch 134 is formed on the inner wall of the cleaning cylinder 110. A telescopic component 140 is arranged inside the notch 134. One end of the telescopic component 140 is connected to the inside of the notch 134, and the other end of the telescopic component 140 is connected to the side of the support frame 132. The telescopic component 140 includes a base 141 and a second telescopic column 142. The base 141 is connected to the inside of the notch 134, the second telescopic column 142 is connected to the side of the base 141, and the other end of the second telescopic column 142 is connected to the side of the support frame 132.

[0028] In this embodiment: Through the arrangement of the clamping component 120 and the rolling mechanism 130, take out the clamping column 111, press the spinning cloth against the pressing plate 122, the clamping piece 121 is clamped on the outside of the spinning cloth, then place the clamping column 111 inside the cleaning cylinder 110, the servo motor 114 drives the clamping column 111 to rotate, and the roller 131 cooperates with the clamping column 111 to roll and rotate the spinning cloth, so that the spinning cloth is continuously rolled and rotated during the cleaning process. This movement mode ensures that the spinning cloth evenly contacts various bubble areas, thereby improving the overall cleaning effect and solving the problem that ultrasonic cleaning may have uneven cleaning for parts with complex shapes or porous surfaces in spinning production. The problem that some areas may not be completely cleaned due to uneven distribution of bubbles or limited ultrasonic penetration ability.

[0029] Embodiment 2 aims to facilitate the solution of the problem of instability during rolling. This embodiment is an improvement made on the basis of Embodiment 1. Specifically, please refer to Figures 1-7 , a piston rod 143 is arranged inside the second telescopic column 142. The bottom of the piston rod 143 is connected to a piston disc 144. The piston disc 144 is slidably matched with the inner wall of the second telescopic column 142. A hand-held disc 145 is also connected to the side of the limit disc 113.

[0030] In this embodiment: Through the arrangement of the second telescopic column 142, the piston rod 143 cooperates with the piston disc 144, and the piston disc 144 is slidably matched inside the second telescopic column 142. The sliding of the piston disc 144 inside the second telescopic column 142 can reduce friction and provide smooth movement. This design can reduce friction and vibration inside the system, make the operation process smoother, reduce mechanical wear, and thus improve the stability and service life of the equipment.

[0031] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0032] The above are only the preferred embodiments of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present utility model, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present utility model.

Claims

1. An ultrasonic cleaning device, comprising a cleaning cylinder (110), a snap-fit ​​column (111) and an ultrasonic source plate (112), wherein the snap-fit ​​column (111) is installed inside the cleaning cylinder (110), and the ultrasonic source plate (112) is arranged inside the cleaning cylinder (110), characterized in that: A clamping assembly (120) is installed on the side of the clamping column (111), and a rolling mechanism (130) is installed on the inner wall of the cleaning cylinder (110), and the rolling mechanism (130) and the clamping column (111) are in rolling cooperation.

2. An ultrasonic cleaning device according to claim 1, characterized in that: The end of the locking column (111) is connected to a limiting disk (113), the end of the limiting disk (113) is connected to a servo motor (114), and the output shaft of the servo motor (114) is key-connected to the locking column (111).

3. An ultrasonic cleaning device according to claim 2, characterized in that: The clamping assembly (120) comprises a clip (121) and an extrusion plate (122); a mounting groove (123) is provided on the side of the clamping column (111); the clip (121) is respectively connected to both ends of the mounting groove (123); a first telescopic column (124) is connected between the extrusion sheet and the mounting groove (123); a first spring (125) is sleeved on the outer side of the first telescopic column (124); and the clip (121) and the extrusion plate (122) are intermittently fitted.

4. An ultrasonic cleaning device according to claim 3, characterized in that: The rolling mechanism (130) comprises a roller (131) and a support frame (132); the support frame (132) is arranged on the inner wall of the cleaning cylinder (110); a rotating shaft (133) is inserted in the middle of the roller (131); and the support frame (132) is connected to both ends of the rotating shaft (133).

5. An ultrasonic cleaning device according to claim 4, characterized in that: The inner wall of the cleaning cylinder (110) is provided with a slot (134), and a telescopic component (140) is arranged inside the slot (134). One end of the telescopic component (140) is connected to the inside of the slot (134), and the other end of the telescopic component (140) is connected to the side of the support frame (132).

6. An ultrasonic cleaning device according to claim 5, characterized in that: The telescopic assembly (140) comprises a base (141) and a second telescopic column (142), wherein the base (141) is connected to the inside of the slot (134), the second telescopic column (142) is connected to the side of the base (141), and the other end of the second telescopic column (142) is connected to the side of the support frame (132).

7. An ultrasonic cleaning device according to claim 6, characterized in that: A piston rod (143) is arranged inside the second telescopic column (142), and a piston plate (144) is connected to the bottom of the piston rod (143), and the piston plate (144) is slidably matched with the inner wall of the second telescopic column (142).

8. An ultrasonic cleaning device according to claim 7, characterized in that: The side of the limiting plate (113) is also connected to a hand-grip plate (145).