Efficient corrugated condensation pipe
By introducing vibration and spoiler components into the efficient corrugated condenser, the problem of insufficient turbulence in the surface area of the condenser tube is solved, and the heat exchange efficiency and system reliability are significantly improved.
Patent Information
- Application Number
- CN202421818815.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-30
AI Technical Summary
Existing high-efficiency corrugated condensation tubes are prone to accumulate residues during long-term operation, affecting heat conduction performance, and lacking effective means to increase the degree of fluid turbulence, resulting in a decrease in heat transfer coefficient.
An efficient corrugated condensation tube was designed to solve the problem using vibrating components and spoiler components. The vibration component realizes vibration and cleaning of the pipeline through the combination of the knocking ring, slide rod and tension spring, and the spoiler enhances the turbulence of the fluid through the spoiler blade and spoiler.
It effectively improves the cleanliness and heat conduction performance of the surface of the condenser tube, enhances the turbulence of the fluid, improves the heat exchange efficiency, and extends the operating time of the system.
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Figure CN222978666U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat exchange, and more specifically, to an efficient corrugated condenser tube. Background Art
[0002] The efficient corrugated condenser tube is a highly optimized heat exchange device, which plays a crucial role in multiple industrial fields such as chemical industry, petroleum, power and refrigeration. Its core function is to quickly cool and condense the steam or high-temperature fluid entering the condenser tube into a liquid through an efficient heat transfer mechanism during the heat exchange process with a cooling medium (such as water or air). This process not only involves complex thermodynamics principles but also relies on the unique corrugated structure design inside the condenser tube, which can significantly increase the turbulence degree of the fluid and the heat transfer area, thus greatly improving the heat exchange efficiency.
[0003] However, there are still the following deficiencies in the prior art: 1. During long-term operation, residues often accumulate on the surface of the condenser tube. If not cleaned regularly, these residues will affect the heat conduction performance of the condenser tube, thereby reducing the operation efficiency and reliability of the entire system; 2. During the heat exchange process through the pipeline, there is a lack of effective means to increase the turbulence degree of the fluid, which directly leads to a decrease in the heat transfer coefficient and affects the heat exchange efficiency.
[0004] Therefore, there is an urgent need for an efficient corrugated condenser tube to solve the above problems. Summary of the Utility Model
[0005] The purpose of the present utility model is to address the existing problems that during long-term operation, residues often accumulate on the surface of the condenser tube. If not cleaned regularly, these residues will affect the heat conduction performance of the condenser tube, thereby reducing the operation efficiency and reliability of the entire system; during the heat exchange process through the pipeline, there is a lack of effective means to increase the turbulence degree of the fluid, which directly leads to a decrease in the heat transfer coefficient and affects the heat exchange efficiency.
[0006] To achieve the above-mentioned invention purpose, the present utility model provides the following technical solutions:
[0007] An efficient corrugated condenser tube to improve the above problems.
[0008] Specifically, this application is as follows:
[0009] Efficient corrugated condensate pipe, including a pipe, an insulating pipe is fixedly connected to the inner wall of the pipe, a vibration component is connected to the outer wall of the condensate pipe, wherein the vibration component includes a knocking ring rotatably connected to the outer wall of the pipe, two groups of knocking rings are symmetrically arranged about the central axis of the pipe, a uniformly distributed sliding rod is slidably connected to the inner wall of the knocking ring, a tension spring is sleeved on the outer wall of the sliding rod, and both ends of the tension spring are fixedly connected to the sliding rod and the knocking ring respectively. A guiding block is fixedly connected to the outer wall of the pipe, and the sliding rod cooperates with the guiding block. A flow disturbing component is connected to the inner wall of the pipe.
[0010] As a preferred technical solution of the present application, the flow disturbing component includes moving grooves opened on the inner wall of the pipe, two to five groups of moving grooves are uniformly distributed along the inner wall of the pipe, and a scraping ring is slidably connected to the inner wall of the pipe through multiple groups of moving grooves.
[0011] As a preferred technical solution of the present application, a flow disturbing rod is rotatably connected to the inner wall of the scraping ring, uniformly distributed flow disturbing blades are fixedly connected to the outer wall of the flow disturbing rod, and the scraping ring cooperates with the inner wall of the pipe.
[0012] As a preferred technical solution of the present application, mounting grooves are opened on the side wall of the scraping ring, two groups of mounting grooves are symmetrically arranged about the central axis of the scraping ring, and the two groups of knocking rings are connected through a connecting rod.
[0013] As a preferred technical solution of the present application, mounting rings are threadedly connected to the side wall of the pipe, two groups of mounting rings are symmetrically arranged about the central axis of the pipe, and threaded grooves are opened on the inner walls of the mounting rings.
[0014] In the solution of the present application:
[0015] 1. By simultaneously rotating the knocking rings on both sides, under the action of the guiding block and the tension spring, the sliding rod can knock on the pipe, realizing the vibration of the pipe, improving the convenience of cleaning the dust on the pipe, and by pushing the scraping ring to slide on the inner wall of the pipe, the inner wall of the pipe is cleaned, with stronger practicability, solving the problem in the prior art that during long-term operation, residues often accumulate on the surface of the condensate pipe. If not cleaned regularly, these residues will affect the heat conduction performance of the condensate pipe, thereby reducing the operation efficiency and reliability of the entire system;
[0016] 2. By the flow disturbing blades being impacted by the fluid and pushing the flow disturbing rod to rotate, the turbulence degree of the fluid is enhanced, improving the convenience of use, solving the problem in the prior art that during the heat exchange process through the pipe, there is a lack of effective means to increase the turbulence degree of the fluid, which directly leads to a reduction in the heat transfer coefficient and affects the heat exchange efficiency. Description of the Drawings
[0017] Figure 1Schematic diagram of the overall structure of the high-efficiency corrugated condensation pipe provided by this application;
[0018] Figure 2 Schematic diagram of the cross-sectional structure of the high-efficiency corrugated condensation pipe provided by this application;
[0019] Figure 3 Schematic diagram of a partial structure of the high-efficiency corrugated condensation pipe provided by this application;
[0020] Figure 4 For the high-efficiency corrugated condensation pipe provided by this application Figure 2 Enlarged view of structure A.
[0021] Labels in the figure:
[0022] 100, pipe; 101, heat-insulating pipe; 102, knocking ring; 103, sliding rod; 104, tension spring; 105, guiding block; 110, moving groove; 111, scraping ring; 112, flow-disturbing rod; 113, flow-disturbing blade; 114, mounting groove; 115, connecting rod; 120, mounting ring; 121, threaded groove. Detailed implementation mode
[0023] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some but not all of the embodiments of the present utility model.
[0024] As Figures 1-3 shown, this embodiment provides a high-efficiency corrugated condensation pipe, including a pipe 100. An inner wall of the pipe 100 is fixedly connected with a heat-insulating pipe 101. A vibration component is connected to an outer wall of the condensation pipe. The vibration component includes a knocking ring 102 rotatably connected to the outer wall of the pipe 100. There are two groups of knocking rings 102 symmetrically arranged about the central axis of the pipe 100. Uniformly distributed sliding rods 103 are slidably connected to an inner wall of the knocking ring 102. A tension spring 104 is sleeved on an outer wall of the sliding rod 103. Two ends of the tension spring 104 are fixedly connected to the sliding rod 103 and the knocking ring 102 respectively. A guiding block 105 is fixedly connected to the outer wall of the pipe 100. The sliding rod 103 cooperates with the guiding block 105. A flow-disturbing component is connected to an inner wall of the pipe 100. After the guiding block 105 jacks up the sliding rod 103, when the sliding rod 103 moves away from the guiding block 105, the tension spring 104 drives the sliding rod 103 to reset, thereby realizing the knocking on the outer wall of the sliding rod 103 and improving the convenience of cleaning.
[0025] As Figures 1-4As shown, as a preferred embodiment, on the basis of the above method, further, the flow disturbing component includes a moving groove 110 formed in the inner wall of the pipeline 100. Two to five groups of moving grooves 110 are evenly distributed along the inner wall of the pipeline 100. A scraping ring 111 is slidably connected to the inner wall of the pipeline 100 through multiple groups of moving grooves 110. The scraping ring 111 can slide on the inner wall of the pipeline 100 through the moving grooves 110, thereby realizing the cleaning of the inner wall of the pipeline 100 and having stronger practicability.
[0026] As Figures 1-4 shown, as a preferred embodiment, on the basis of the above method, further, a flow disturbing rod 112 is rotatably connected to the inner wall of the scraping ring 111. Flow disturbing blades 113 are fixedly connected to the outer wall of the flow disturbing rod 112 and are evenly distributed. The scraping ring 111 cooperates with the inner wall of the pipeline 100. The fluid pushes the flow disturbing blades 113 to drive the flow disturbing rod 112 to rotate, thereby increasing the heat transfer coefficient.
[0027] As Figures 1-3 shown, as a preferred embodiment, on the basis of the above method, further, mounting grooves 114 are formed in the side wall of the scraping ring 111. Two groups of mounting grooves 114 are symmetrically arranged about the central axis of the scraping ring 111. Two knocking rings 102 are connected by a connecting rod 115. The connecting rod 115 can drive the knocking rings 102 on both sides to rotate on the outer wall of the pipeline 100 at the same time. Thus, the formed mounting grooves 114 can improve the installation of the external cleaning rod, thereby improving the comprehensiveness of the cleaning of the inner wall of the pipeline 100.
[0028] As Figures 1-2 shown, as a preferred embodiment, on the basis of the above method, further, mounting rings 120 are threadedly connected to the side wall of the pipeline 100. Two groups of mounting rings 120 are symmetrically arranged about the central axis of the pipeline 100. Threaded grooves 121 are formed in the inner walls of the mounting rings 120. Under the action of the mounting rings 120, the pipeline 100 can be more conveniently installed at the position where it needs to be used, and the applicability is stronger.
[0029] Specifically, when the efficient corrugated condensate pipe is in use: First, the threaded groove 121 on the mounting ring 120 can be used to achieve convenient installation of the pipe 100. When the fluid passes through the pipe 100, the turbulence blades 113 will be impacted by the fluid and push the turbulence rods 112 to rotate, thereby enhancing the turbulence degree of the fluid and significantly increasing the heat transfer coefficient. When it is necessary to clean the pipe 100, the pipe 100 can be easily disassembled by rotating the mounting ring 120. Next, by pushing the connecting rod 115, the knocking rings 102 on both sides can be driven to rotate along the inclination angle of the guiding block 105 at the same time. During this process, the guiding block 105 will push up the sliding rod 103. When the sliding rod 103 moves away from the guiding block 105, the sliding rod 103 will be quickly reset under the action of the tension spring 104, so as to strongly knock the pipe 100 through the sliding rod 103, effectively realizing the vibration of the pipe 100 and greatly improving the cleaning efficiency and convenience of the attachments on the pipe 100. In addition, a cleaning rod can be inserted through the mounting groove 114, and by pushing the rod, the scraping ring 111 can be driven to slide on the inner wall of the pipe 100, realizing the thorough cleaning of the residual impurities on the inner wall of the pipe 100, further improving the cleanliness and practicality of the pipe 100. At the same time, under the action of the heat insulation pipe 101, the heat loss of the condensate gas can be effectively reduced, ensuring the efficient operation of the system and making it more convenient and reliable to use.
[0030] The above embodiments are only used to illustrate the present invention rather than to limit the technical solutions described in the present invention. Although this specification has described the present invention in detail with reference to the above respective embodiments, the present invention is not limited to the above specific implementation manners. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and their improvements that do not depart from the spirit and scope of the invention are covered by the scope of the claims of the present invention.
Claims
1. A high-efficiency corrugated condenser, comprising a pipe (100), characterized in that: The inner wall of the pipe (100) is fixedly connected to a heat-insulating pipe (101), and the outer wall of the condensing pipe is connected to a vibration component, wherein the vibration component comprises a knocking ring (102) rotatably connected to the outer wall of the pipe (100), and two groups of the knocking rings (102) are symmetrically arranged about the central axis of the pipe (100); the inner wall of the knocking ring (102) is slidably connected to evenly distributed sliding rods (103), and the outer wall of the sliding rod (103) is sleeved with a tension spring (104), and the two ends of the tension spring (104) are respectively fixedly connected to the sliding rod (103) and the knocking ring (102); the outer wall of the pipe (100) is fixedly connected to a guide block (105), and the sliding rod (103) cooperates with the guide block (105); and the inner wall of the pipe (100) is connected to a spoiler component.
2. The high-efficiency corrugated condenser according to claim 1, characterized in that: The flow-disturbing component comprises movable grooves (110) formed on the inner wall of the pipe (100), wherein two to five groups of movable grooves (110) are evenly distributed along the inner wall of the pipe (100), and the inner wall of the pipe (100) is slidably connected to a scraper ring (111) via the multiple groups of movable grooves (110).
3. The high-efficiency corrugated condenser according to claim 2, characterized in that: The inner wall of the scraper ring (111) is rotatably connected to a spoiler rod (112), and the outer wall of the spoiler rod (112) is fixedly connected to evenly distributed spoiler blades (113), and the scraper ring (111) is matched with the inner wall of the pipeline (100).
4. The high-efficiency corrugated condenser according to claim 3, characterized in that: The side wall of the scraper ring (111) is provided with a mounting groove (114), and two groups of the mounting grooves (114) are symmetrically arranged about the central axis of the scraper ring (111), and the two groups of the knocking rings (102) are connected via a connecting rod (115).
5. The high-efficiency corrugated condenser according to claim 4, characterized in that: The side wall of the pipeline (100) is threadedly connected with a mounting ring (120), two groups of the mounting rings (120) are symmetrically arranged about the central axis of the pipeline (100), and the inner wall of the mounting ring (120) is provided with a thread groove (121).